Poulan 380ZX User Manual
Poulan 380ZX Manual
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- Poulan 380ZX | User Manual - Page 1
Operator Manual 380ZX / 966550101 Please read the operator's manual carefully and make sure you understand the instructions before using the machine. - Poulan 380ZX | User Manual - Page 2
be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations - Poulan 380ZX | User Manual - Page 3
Blades 38 Blade replacement 38 Adjusting the Mower Deck 39 Leveling Deck 39 Caster Wheels 40 Cleaning 40 Hardware 40 lubrication 41 Front Wheel Mount 42 Front Wheel Bearings 42 Engine Lubrication 42 Steering Control Shafts 42 troubleshooting 43 Winter Storage 45 STORAGE 45 Service - Poulan 380ZX | User Manual - Page 4
result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of - Poulan 380ZX | User Manual - Page 5
regulated by steering controls both contribute to the machine's performance. This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for - Poulan 380ZX | User Manual - Page 6
in this operator's manual. When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Operator's Manual belongs to the machine with the manufacturing number: Manufacturing Number The machine's manufacturing number can be found - Poulan 380ZX | User Manual - Page 7
in the manual. Used also when there is a potential for misuse or misassembly. RN Reverse Neutral Fast Slow Choke Fuel Warning! Parking Brake CE conformity marking. Only for European market Warning! Rotating blades, keep away from the discharge deck Do not touch parts Battery - Poulan 380ZX | User Manual - Page 8
symbols and decals Read Operator's Manual Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the is running Careful backing up, watch for other people Careful going forward, watch for other people Moving sharp blades under cover 8 - Poulan 380ZX | User Manual - Page 9
need to be emphasized. It concerns your safety. General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow - Poulan 380ZX | User Manual - Page 10
ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Follow the manufacturer's recommendation for wheel weights or counterweights. • Anyone who operates this machine must first read and understand this Operation Manual. Local laws may regulate - Poulan 380ZX | User Manual - Page 11
Always wear gloves when handling the blades. • Never wear loose clothing that can get caught in moving parts. • Use ear protectors to lose traction. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. • Keep - Poulan 380ZX | User Manual - Page 12
watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in - Poulan 380ZX | User Manual - Page 13
any protective plate for the mower deck's drive belt is removed clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. • Do not start the in fuel system, engine must not be started until problem has been resolved. • Check the fuel level before each - Poulan 380ZX | User Manual - Page 14
frequently and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction labels - Poulan 380ZX | User Manual - Page 15
by the manufacturer. Only use approved repair parts for the machine. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should only - Poulan 380ZX | User Manual - Page 16
others in or on towed equipment.. Make wide turns to avoid jack-knifing. Travel slowly and allow of traction and loss of control. Follow the manufacturer's recommendation for weight limits for towed equipment. avoid tipping it over. WARNING! This mower is equipped with an internal combustion engine - Poulan 380ZX | User Manual - Page 17
manual describes the PoulanPro Zero Turn Rider. The rider is fitted with a four-stroke overhead valve engine. Control Locations Transmission from the engine is made Choke/throttle control 4. Ignition switch 5. Motion control levers 6. Blade control lever 7. Fuel tank cap 8. Fuel shut off valve 9. - Poulan 380ZX | User Manual - Page 18
moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from - Poulan 380ZX | User Manual - Page 19
regulates the engine speed and thereby the rate of rotation of the blades. In order to increase or decrease the engine speed, the risk of fouling the spark plugs. USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging. Ignition Switch The ignition key is placed on the - Poulan 380ZX | User Manual - Page 20
the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel - Poulan 380ZX | User Manual - Page 21
to turn fuel OFF. IMPORTANT INFORMATION In order to obtain an even cutting height, it is important that the air pressure is 15 psi in all tires. Fuel shut off valve in the OPEN position. Mower Deck Lifting Lever The lifting lever is used to place the mower deck in the transport position - Poulan 380ZX | User Manual - Page 22
out unless: • the engine stopped • the ignition key removed • the parking brake activated 8058-074 Mower deck blade control lever in the disengaged position Manual Transport When pushing or pulling the mower, be sure to engage the EZT Hydrogear bypass linkages. The EZT bypass linkages are located - Poulan 380ZX | User Manual - Page 23
Zero turn mowers are far more maneuverable than typical riding mowers due wheel. First time users should push mower (see Manual Transport in the Operation section) to blades at this time, rotate control levers inward. As long as the control levers have not been moved forward or backwards, mower - Poulan 380ZX | User Manual - Page 24
operation Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform can be started: • The driver must be seated on the seat. • The blade control lever for engaging the mower blades must be down in the lower position. • The parking brake must be on. - Poulan 380ZX | User Manual - Page 25
operation Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. Place controls in neutral position 8050-028 If the engine is cold, the choke control should be pushed forward to its extent. Set the throttle 8050-008 Choke control - Poulan 380ZX | User Manual - Page 26
ignition key to the start position 8050-010 When the engine starts, immediately release the ignition key back to the run position. Turn to START position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait approximately 10 - Poulan 380ZX | User Manual - Page 27
cable to the NEGATIVE (-) terminal of the fully charged battery. 3. Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order 1. Remove BLACK cable first from chassis and then from - Poulan 380ZX | User Manual - Page 28
the machine turns to the right. Turning on the spot (zero turn) can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. 28 Mower deck's lifting lever 8058-085 8058-075 Mower blade control lever - Poulan 380ZX | User Manual - Page 29
Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions. WARNING! Do not drive up the control levers back to the center of the mower and press forward to regain forward motion. • Make all turns slowly. Start conditions IMPORTANT INFORMATION When in reverse, - Poulan 380ZX | User Manual - Page 30
. • The mowing result will be best with a high engine speed (the blades rotate rapidly) and low speed (the rider moves slowly). If the grass is Hose the mower deck underside with water after each use. When cleaning, the mower deck shall be raised into the transport position. Make sure the mower is - Poulan 380ZX | User Manual - Page 31
. Disengage the mower blades • Raise the mower deck by pulling the lifting lever upward to the transport position. • When the machine is standing still, activate the parking brake by pulling the lever backward. • Move the throttle to the minimum position (tortoise symbol). Turn the ignition key - Poulan 380ZX | User Manual - Page 32
operation Manual Transport When pushing or pulling the mower, be sure to engage the EZT Hydrogear bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine - Poulan 380ZX | User Manual - Page 33
battery Sharpen/replace mower blades Clean the replacement are required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop. ● = Described in this manual ♦ = Not described in this manual ■ = See engine manufacturers' Owners Manual - Poulan 380ZX | User Manual - Page 34
See engine manufacturers' Owners Manual WARNING! Before performing any service or adjustment checklist: • Engage the parking brake. • Place the Blade-switch in the disengaged position. • Turn the ignition switch to "OFF" position and remove the key. • Make sure the blades and all moving parts have - Poulan 380ZX | User Manual - Page 35
MAINTENANCE Battery Your mower is equipped with a maintenance free battery that does not need servicing. However, periodic charging of the battery terminal must be connected first to prevent sparks from accidental grounding. Replacing battery 1. Lift seat and rotate forward. 2. Remove the terminal - Poulan 380ZX | User Manual - Page 36
. If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat. - Poulan 380ZX | User Manual - Page 37
action. To adjust the parking brake, contact the PoulanPro service workshop. WARNING! Faulty adjustment can result in reduced braking cutting position. 3. Disengage the clutch by sliding the blade control lever downwards. Disengage clutch to replace deck belt 8050-005 8058-074 4. Carefully lift - Poulan 380ZX | User Manual - Page 38
replaced. Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the service workshop decide whether the blade can be repaired/ ground or must be replaced. Balance the blades after sharpening. Check the blade mounts. Blade replacement 1. Remove blade bolt by turning - Poulan 380ZX | User Manual - Page 39
Adjusting the Mower Deck MAINTENANCE WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to "OFF" position and remove the key. 4. Make sure the blades and all moving parts have - Poulan 380ZX | User Manual - Page 40
rotate freely take the unit to your dealer for service. Foam filled tires or solid tires will void the warranty. 1 Removal and installation of caster wheel 1. the hose to the cleanout port and turn on water. Restart the mower and engage the blades to use the spinning action to wash away debris. - Poulan 380ZX | User Manual - Page 41
surfaces on the belt pulleys. Should this happen, attempt to clean them with spirits. If the belt continues to slip after cleaning, it must be replaced. Gasoline or other petroleum products must not be used to clean belts. 41 - Poulan 380ZX | User Manual - Page 42
contact with belts or belt pulley drive surfaces. Lubricating the wheel bearings Engine Lubrication Refer to the engine manufacturer's manual for maintenance and service instructions. Steering Control Shafts Tip the driver's seat. Lubricate with a grease gun, one zerk for each steering control - Poulan 380ZX | User Manual - Page 43
TROUBLESHOOTING Problem The engine will not start. The starter does not turn the engine over. The engine runs rough. Cause • Blade lever is engaged. • Steering controls are not locked in neutral position. • Driver is not sitting in driver's seat. • Parking brake is not activated. • Battery is - Poulan 380ZX | User Manual - Page 44
TROUBLESHOOTING Problem The engine seems weak. The engine overheats. Battery not charging. The machine moves slowly, unevenly, or not at all. Mower system. • Drive belt for the mower deck has come loose. • Contact for the electromagnetic coupling has loosened. • Blade switch is faulty or has come - Poulan 380ZX | User Manual - Page 45
manufacturer mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts cylinder. Turn over the Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine PoulanPro spare parts. An annual checkup at an authorized service - Poulan 380ZX | User Manual - Page 46
WIRING DIAGRAM 8053-002 46 - Poulan 380ZX | User Manual - Page 47
Engine crankshaft bolt Deck pulley bolts Lug nuts Blade bolt Standard ¼" fasteners TECHNICAL DATA Torque Specifications 50 ft/lb (67 Nm) 150 ft/lb (203 Nm) 75 ft/lb (100 Nm) 90 ft/lb ( - Poulan 380ZX | User Manual - Page 48
380ZX / 966550101 Engine Manufacturer (1 Refer to the engine manufacturer's Owner's manual for engine specifications. (2 The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model - Poulan 380ZX | User Manual - Page 49
380ZX / 966550101 Equipment Cutting width Cutting height Number of blades Blade length Sprung seat Blade engagement Deck construction Productivity Output Overall dimensions Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down - Poulan 380ZX | User Manual - Page 50
emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements If required, the vibration data corresponding to Directive 2002/44/EC is given in - Poulan 380ZX | User Manual - Page 51
The safety switch for the parking brake. The safety switch for the mower deck. The safety switch in the seat. The safety switch in the steering controls. Parking brake functionality. Driving forward. Driving backward. Engaging the blades. 12. Check the idle speed 13. Check the engine high idle speed - Poulan 380ZX | User Manual - Page 52
10 Hours 1. Change engine oil. Date, mtr reading, stamp, sign 25-Hour Service 1. Check the fuel pump's air filter. 2. Check the hydraulic system's oil level. 3. Check the tire pressures. 4. Lubricate the belt adjuster, mower deck. 5. Lubricate the belt adjuster, hydraulic pumps. 6. Check/clean the - Poulan 380ZX | User Manual - Page 53
5. Check/adjust the parking brake. Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Clean the cooling fins on the engine and transmission - Poulan 380ZX | User Manual - Page 54
JOURNAL Action 300-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Perform the 100-hour service. 4. Check/adjust the mower deck. 5. Clean the combustion chamber and grind the valve seats. 6. Check the engine valve clearance. 7. Replace the air cleaner's prefilter - Poulan 380ZX | User Manual - Page 55
- Poulan 380ZX | User Manual - Page 56
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Operator Manual
380ZX
/ 966550101
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.