Poulan 96192001904 User Manual

Poulan 96192001904 Manual

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  • Poulan 96192001904 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 96192001904 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 421895 10.13.08 SR Printed in
  • Poulan 96192001904 | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan 96192001904 | User Manual - Page 3
    moving parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 14-15 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 16-18 CUSTOMER RESPONSIBILITIES 3 STORAGE 18 ASSEMBLY / PRE-OPERATION 5-7 TROUBLESHOOTING
  • Poulan 96192001904 | User Manual - Page 4
    PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (1) POWER CORD (198563) (6) SHEAR BOLTS 1/4-20 x 1-3/4 (198636) (6)
  • Poulan 96192001904 | User Manual - Page 5
    these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for
  • Poulan 96192001904 | User Manual - Page 6
    ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod
  • Poulan 96192001904 | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of
  • Poulan 96192001904 | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan 96192001904 | User Manual - Page 9
    OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER WITH DIPSTICK CONTROL LEVER DRIVE SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER GASOLINE FILLER CAP CHUTE DEFLECTOR TRACTION DRIVE CONTROL LEVER THROTTLE / ENGINE CONTROL
  • Poulan 96192001904 | User Manual - Page 10
    SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan 96192001904 | User Manual - Page 11
    all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire MOVE FORWARD AND BACKWARD (See Fig. 17) NOTE: The wrench provided in your parts bag may be SELF-PROPELLING, forward and reverse movement of used to adjust the
  • Poulan 96192001904 | User Manual - Page 12
    wait for all moving parts to stop. 2. Adjust be reversed, providing additional service before requiring replacement. Replace in the Maintenance section of this manual. ADD GASOLINE (See Fig. 21) . To avoid engine problems, the fuel system should See Storage Instructions for additional information
  • Poulan 96192001904 | User Manual - Page 13
    . COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan 96192001904 | User Manual - Page 14
    . • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can purchased from your local parts dealer. Tire sealant also prevents tire dry rot (OEM) belts available from your nearest dealer. Using other than
  • Poulan 96192001904 | User Manual - Page 15
    (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan 96192001904 | User Manual - Page 16
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. 1/4-20 LOCKNUT 1/4-20 x 1-5/8 CAPSCREW / SHEAR BOLT IMPELLER HUB IMPELLER
  • Poulan 96192001904 | User Manual - Page 17
    should be replaced. It is recommended that the belt(s) be replaced by a service centre/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer
  • Poulan 96192001904 | User Manual - Page 18
    sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts
  • Poulan 96192001904 | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE CORRECTION Does not to FAST position. 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan 96192001904 | User Manual - Page 20
    1 01.07.003-A 2 3 4 404930X428 404933X479 72270505 155377 AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 3 1 1 2 KEY PART NO. NO. DESCRIPTION 3 1 420478 AUGER BEARING 01.07.024-B 2 411939 3 179582 BEARING PLUG SCREW 5/16−18 X 1.00 NOTE: All component
  • Poulan 96192001904 | User Manual - Page 21
    X .75 4 751153 NUT 5/16−18 3 01.11.001-A 1 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21
  • Poulan 96192001904 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001904) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 . 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 22
  • Poulan 96192001904 | User Manual - Page 23
    MODEL PP11530ES (96192001904) AUGER HOUSING / IMPELLER ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175321X479 IMPELLER 2 196710 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan 96192001904 | User Manual - Page 24
    128638 DESCRIPTION DRIFT CUTTER BAR CARRIAGE BOLT 5/16−18 X .750 PLASTIC WASHER LOCKWASHER 5/16 NUT 5/16−18 2 4 2 1 4 01.17.003-B KEY PART 3 NO. NO. DESCRIPTION 1 182516 WEIGHT BAR 2 72110510 CARRIAGE BOLT 5/16−18 X 1.25 3 751153 NUT 5/16−18 4 19112206 WASHER 3 NOTE: All
  • Poulan 96192001904 | User Manual - Page 25
    SCREW 10−24 X .625 SHOULDER SCREW PLASTIC WASHER NUT 1/4−20 CARRIAGE BOLT 5/16−18 X .50 NUT 5/16−18 DEFLECTOR SPRING (SERVICE PART) DEFLECTOR CONTROL HEAD (SERVICE PART) DEFLECTOR CONTROL CABLE *12 *11 01.09.002-B NOTE: 1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG OF ITEMS
  • Poulan 96192001904 | User Manual - Page 26
    PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY *4 01.09.007-A *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 KEY PART 1 NO. NO. DESCRIPTION 1 188303 STEER CABLE 2 74041024 SCREW 10−24 X 1.50 01.15.005-A NOTE: All component dimensions given
  • Poulan 96192001904 | User Manual - Page 27
    CONSOLE HEADLIGHT BEZEL HALOGEN HEADLIGHT SHOULDER SCREW SCREW 10−24 X 1.25 WIRE HARNESS BULB 1 5 4 6 01.10.006-B 4 5 KEY PART NO. NO. DESCRIPTION 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 6 5 17060410 SCREW 1/4−20 X .625
  • Poulan 96192001904 | User Manual - Page 28
    HANDLE RH 3 74780524 SCREW 5/16−18 X 1.50 4 751153 NUT 5/16−18 01.08.004-B 1 KEY NO. 1 2 3 4 PART NO. 419797X479 418313X479 150078 17000616 DESCRIPTION LOWER TUBE PIVOT SUPPORT BOLT 5/16−18 X .750 SCREW 3/8−16 X 1.00 2 4 3 4 4 01.05.004-B 4 NOTE: All component dimensions given in
  • Poulan 96192001904 | User Manual - Page 29
    96192001904) 10 2 11 9 5 7 6 8 47 9 1 3 13 8 13 12 14 14 01.08.002-E 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 421613 169675 17060408 414280 414281 178899 19131316 72120618 DESCRIPTION CONTROL PANEL CONTROL LEVER LH
  • Poulan 96192001904 | User Manual - Page 30
    4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270506 155377 169675 DESCRIPTION IMPELLER 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan 96192001904 | User Manual - Page 31
    DRIVE SNOW THROWER - MODEL PP11530ES (96192001904) 6 7 1b 8 4 3 1b 7 1a 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 9465M1 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X 1.50 SPROCKET
  • Poulan 96192001904 | User Manual - Page 32
    REPAIR PARTS DRIVE SNOW THROWER - MODEL PP11530ES (96192001904) ITEM 43 EXPLODED 2 69 1 16 68 U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 32
  • Poulan 96192001904 | User Manual - Page 33
    64 65 66 67 68 69 70 71 72 73 74 75 76 PART NO. 12000007 184471 410877 413429X479 402689 414557 180522 74780520 187786 73930500 59289 16 SCREW 5/16−18 X 1.00 SPACER TRACTION PULLEY WASHER 3/8 LOCKWASHER 3/8 LOCKWASHER BELT GUIDE IDLER ARM IDLER BRACKET IDLER PULLEY SCREW 5/16−18 X 1.50 NUT 5/16−18
  • Poulan 96192001904 | User Manual - Page 34
    4 2 3 4 3 1 01.00.008-B KEY NO. - 1 2 3 4 PART NO. - - - - - - 409346X428 423184X428 150406 150078 DESCRIPTION ENGINE, TEC MODEL LH358SA- 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and
  • Poulan 96192001904 | User Manual - Page 35
    PULLEYS 1 2 3 4 01.04.019-A KEY NO. 1 2 3 4 PART NO. 192213 179157 419744 408007 DESCRIPTION BELT COVER IMPELLER PULLEY TRACTION BELT IMPELLER BELT 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow
  • Poulan 96192001904 | User Manual - Page 36
    01.06.006-A NO. NO. DESCRIPTION 1 196752X421 WHEEL ASSEMBLY LH 2 196753X421 WHEEL ASSEMBLY RH 1 2 01.15.003-A 3 KEY NO. 1 2 3 PART NO. 410293 410294 17060410 DESCRIPTION CABLE BRACKET LH CABLE BRACKET RH SCREW 1/4−20 X .625 NOTE: All component dimensions given in U.S. inches. 1 inch = 25
  • Poulan 96192001904 | User Manual - Page 37
    15 18 22 16 24 65 7 98 10 20 23 22 21 11 19 21 12 14 1011 9 8 14 13 13 12 2 7 6 5 34 KEY PART NO. NO. DESCRIPTION 1 2 01.15.001-A 1 405161 COVER 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE
  • Poulan 96192001904 | User Manual - Page 38
    NO. 198636 198638 73800400 180684 409759 DESCRIPTION SCREW 1/4−20 x 1.75 SPACER NUT 1/4−20 WRENCH SHEAR BOLT KIT 1 01.14.008-A KEY NO. 1 PART NO. 35062 DESCRIPTION SAFETY IGNITION KEY NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment
  • Poulan 96192001904 | User Manual - Page 39
    Decal, Danger Decal, Danger Decal, Danger, Deflector Decal, Poulan Pro, 11 HP / 30" Decal, Poulan Pro Decal, Instruction Decal, LH Trigger Decal, RH Trigger Decal, Speed Control Decal, Remote Deflector Control Owner's Manual, English Owner's Manual, French NOTE: All component dimensions given in
  • Poulan 96192001904 | User Manual - Page 40
    , without charge for parts or labor incurred in replacing parts, any part which we find to maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
96192001904
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
421895
10.13.08
SR
Printed in U.S.A.