Poulan 961940007 User Manual

Poulan 961940007 Manual

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  • Poulan 961940007 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 961940007 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 421102 07.11.08 TH Printed in
  • Poulan 961940007 | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan 961940007 | User Manual - Page 3
    moving parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 14-15 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 16-18 CUSTOMER RESPONSIBILITIES 3 STORAGE 18 ASSEMBLY / PRE-OPERATION 5-7 TROUBLESHOOTING
  • Poulan 961940007 | User Manual - Page 4
    PARTS PACKED SEPARATELY IN CARTON (1) MULTIWRENCH (180684) (1) POWER CORD (198563) (1) SAFTEY IGNITION KEY (35062) (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS
  • Poulan 961940007 | User Manual - Page 5
    these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for
  • Poulan 961940007 | User Manual - Page 6
    ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod
  • Poulan 961940007 | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of
  • Poulan 961940007 | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan 961940007 | User Manual - Page 9
    OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR FUEL SHUT-OFF VALVE LH TURN TRIGGER THROTTLE / ENGINE CONTROL
  • Poulan 961940007 | User Manual - Page 10
    SNOW DISCHARGE (See Fig. 14) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan 961940007 | User Manual - Page 11
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan 961940007 | User Manual - Page 12
    and wait for all moving parts to stop. 2. Adjust be reversed, providing additional service before requiring replacement. Replace in the Maintenance section of this manual. ADD GASOLINE (See Fig. 20) . To avoid engine problems, the fuel system . See Storage Instructions for additional information
  • Poulan 961940007 | User Manual - Page 13
    . COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan 961940007 | User Manual - Page 14
    instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure
  • Poulan 961940007 | User Manual - Page 15
    due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. V-BELTS Check in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). DO NOT lubricate the drive components inside the snow
  • Poulan 961940007 | User Manual - Page 16
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts is discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 21) AUGER SHEAR BOLTS Both right and left-hand
  • Poulan 961940007 | User Manual - Page 17
    is recommended that the belt(s) be replaced by a qualified service center. NOTE: It is recommended that both the auger OEM) belts available from your nearest dealer. Using other than OEM belts can TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher
  • Poulan 961940007 | User Manual - Page 18
    punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan 961940007 | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM CAUSE CORRECTION Does not to FAST position. 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan 961940007 | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 4 12 16 11 12 3 11 1 9 10 2 11 7 8 17 33 32 34 30 31 31 29 26 28 27 35 18 25 24 23 22 21 19 01.07.004-B 36 20 21 22 23 2 (EXPLODED) 20
  • Poulan 961940007 | User Manual - Page 21
    REPAIR PARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 175321X479 196710 188909 191079 175322 178675X008 192199 405400 73800400 74780426 155377
  • Poulan 961940007 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 (5x) 4 (5x) 2 01.07.003-A KEY NO. 1 2 3 4 PART NO. 404930X428 404933X479 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 1 KEY NO. 1 2 PART NO.
  • Poulan 961940007 | User Manual - Page 23
    REPAIR PARTS SNOW THROWER - MODEL 961940007 (96194000700) AUGER HOUSING / IMPELLER ASSEMBLY 3 4 3 01.11.001-A 1 4 2 KEY NO. 1 2 3 4 PART NO. 174762X479 178777X479 72270506 751153 DESCRIPTION SKID PLATE LH SKID PLATE RH CARRIAGE BOLT 5/16−18 X .75 NUT 5/16−18 2 3 1 1 2 3 01.07.024-B
  • Poulan 961940007 | User Manual - Page 24
    961940007 (96194000700) CONTROL PANEL / DISCHARGE CHUTE 5 7 14 3 15 *13 KEY NO. 1 2 3 4 5 6 7 *8 *9 *10 *11 *12 *13 14 15 PART 20 CARRIAGE BOLT 5/16−18 X .50 NUT 5/16−18 DEFLECTOR SPRING (SERVICE PART) DEFLECTOR CONTROL HEAD (SERVICE PART) DEFLECTOR CONTROL CABLE *10 *9 *8 6 *12 *11 01.09.
  • Poulan 961940007 | User Manual - Page 25
    THROWER - MODEL 961940007 (96194000700) CONTROL PANEL / DISCHARGE CHUTE 2 2 *3 1 *6 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 1 KEY NO. 1 2 PART NO. 188303 74041024 01.15.005-A DESCRIPTION STEER CABLE SCREW
  • Poulan 961940007 | User Manual - Page 26
    THROWER - MODEL 961940007 (96194000700) 5 5 4 2 3 5 5 3 KEY PART 3 NO. NO. DESCRIPTION 1 419798X479 LOOP HANDLE LH 2 419799 X479 LOOP HANDLE RH 3 74780524 SCREW 5/16−18 X 1.50 4 74780528 SCREW 5/16−18 X 1.75 5 751153 NUT 5/16−18 1 01.08.004-A 4 5 2 1 6 KEY PART NO. NO
  • Poulan 961940007 | User Manual - Page 27
    HANDLES SNOW THROWER - MODEL 961940007 (96194000700) 10 2 11 9 5 7 6 8 47 9 1 3 13 8 12 13 14 14 12 01.08.002-D KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 412680 169675 17060408 414280 414281 178899 19131316 72120618
  • Poulan 961940007 | User Manual - Page 28
    SNOW THROWER - MODEL 961940007 (96194000700) 2 1 3 8 9 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan 961940007 | User Manual - Page 29
    REPAIR PARTS HANDLES SNOW THROWER - MODEL 961940007 (96194000700) 1 4 3 2 4 KEY NO. 1 2 3 4 PART NO. 419797X479 405784X479 17490508 17000616 DESCRIPTION LOWER HANDLE PIVOT SUPPORT WELDMENT SCREW 5/16−18 X .50 SCREW 3/8−16 X 1.00 3 4 4 01.05.002-A 3 2 5 6 7 4 5 41 01.10.007-B KEY NO.
  • Poulan 961940007 | User Manual - Page 30
    REPAIR PARTS DRIVE SNOW THROWER - MODEL 961940007 (96194000700) 2 ITEM 43 EXPLODED 69 1 16 68 17 71 74 15 14 15 12 9 11 11 20 9 4 9 10 11 13 4 84 7 21 6 5 4 23 18 22
  • Poulan 961940007 | User Manual - Page 31
    961940007 (96194000700) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART 5/16−18 X 1.00 SPACER TRACTION PULLEY WASHER 3/8 LOCKWASHER 3/8 LOCKWASHER BELT GUIDE IDLER ARM IDLER BRACKET IDLER PULLEY SCREW 5/16−18 X 1.50 NUT 5/16
  • Poulan 961940007 | User Manual - Page 32
    DRIVE SNOW THROWER - MODEL 961940007 (96194000700) 8 1b 7 7 1b 1a 6 4 3 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 9465M1 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X 1.50 SPROCKET
  • Poulan 961940007 | User Manual - Page 33
    SNOW THROWER - MODEL 961940007 (96194000700) CHASSIS / ENGINE / PULLEYS 4 2 3 4 3 1 01.00.008-A KEY NO. - - 1 2 3 4 PART NO 409346X428 417014X428 150406 150078 DESCRIPTION TECUMSEH ENGINE MODEL LH358SA-159628A FRAME ENGINE MOUNT PLATE BOLT 3/8−16 SCREW 5/16−18 X .750 NOTE: All component
  • Poulan 961940007 | User Manual - Page 34
    SNOW THROWER - MODEL 961940007 (96194000700) CHASSIS / ENGINE / PULLEYS 1 KEY PART NO. NO. DESCRIPTION 1 192213 BELT COVER 2 2 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and
  • Poulan 961940007 | User Manual - Page 35
    REPAIR PARTS WHEELS SNOW THROWER - MODEL 961940007 (96194000700) 2 2 17 23 43 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 405161 184471 12000045 192126 182466 187622 194941 179139 189282 194940 174697 193506X479 179148X479 17490508 194943X008 194944X008 181847 17600406
  • Poulan 961940007 | User Manual - Page 36
    WHEELS SNOW THROWER - MODEL 961940007 (96194000700) 1 2 01.15.003-A KEY PART NO. NO. DESCRIPTION 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 3 17060410 SCREW 1/4−20 X .625 1 2 01.06.005-A KEY NO. 1 2 PART NO. 192092X421 192093X421 DESCRIPTION WHEEL 16 X 4.80 X LH WHEEL
  • Poulan 961940007 | User Manual - Page 37
    REPAIR PARTS BAG OF PARTS SNOW THROWER - MODEL 961940007 (96194000700) 3 2 4 5 8 1 7 6 9 11 10 14 13 12 01.14.003-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 198563 169675 180684 184505 179829 179246 191730 72250505 751153 73800600 19131316 198636 198638 73800400 DESCRIPTION POWER
  • Poulan 961940007 | User Manual - Page 38
    11 HP / 30" DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, POULAN DECAL, INSTRUCTION DECAL, SPEED CONTROL DECAL, REMOTE DEFLECTOR CONTROL DECAL, LH TRIGGER DECAL, RH TRIGGER OWNER'S MANUAL, ENGLISH OWNER'S MANUAL, FRENCH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT
  • Poulan 961940007 | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan 961940007 | User Manual - Page 40
    parts or labor incurred in replacing parts, any part the instructions furnished service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Customer Service Department 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: Poulan, Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
961940007
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
421102
07.11.08
TH
Printed in U.S.A.