Poulan 96198001900 User Manual
Poulan 96198001900 Manual
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- Poulan 96198001900 | User Manual - Page 1
Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 961980019 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 415324 Rev 1 09.19.07 TH Printed in the U.S.A. - Poulan 96198001900 | User Manual - Page 2
startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel - Poulan 96198001900 | User Manual - Page 3
. Should you experience any problem you cannot easily remedy, please contact your nearest Sears service centre/ department. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to - Poulan 96198001900 | User Manual - Page 4
PARTS PACKED SEPARATELY IN CARTON 4 - Poulan 96198001900 | User Manual - Page 5
these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for - Poulan 96198001900 | User Manual - Page 6
CONTROL ROD RUBBER SLEEVE AUGER CONTROL BRACKET FIG. 6 INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward - Poulan 96198001900 | User Manual - Page 7
yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT - Poulan 96198001900 | User Manual - Page 8
OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER FUEL SHUT-OFF VALVE CHUTE DEFLECTOR TRACTION DRIVE CONTROL LEVER THROTTLE / - Poulan 96198001900 | User Manual - Page 9
(See Figs. 10 & 11) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the - Poulan 96198001900 | User Manual - Page 10
make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away TO ADJUST SKID PLATES (See Fig. 15) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on - Poulan 96198001900 | User Manual - Page 11
additional service before requiring in the Maintenance section of this manual. ADD GASOLINE (See Fig. 17 safety ignition key (packed separately in parts bag) into ignition slot until it . To avoid engine problems, the fuel system next season. See Storage Instructions for additional information. - Poulan 96198001900 | User Manual - Page 12
position. COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal - Poulan 96198001900 | User Manual - Page 13
operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to parts dealer. Tire sealant also prevents tire dry rot and corrosion. 13 - Poulan 96198001900 | User Manual - Page 14
manual). The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 1. Remove safety ignition key and disconnect - Poulan 96198001900 | User Manual - Page 15
service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 18) AUGER SHEAR BOLTS Both right and left - Poulan 96198001900 | User Manual - Page 16
be replaced. It is recommended that the belt(s) be replaced by a Sears service centre/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer - Poulan 96198001900 | User Manual - Page 17
necessary (See "TO REPLACE BELTS" in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary - Poulan 96198001900 | User Manual - Page 18
TROUBLESHOOTING See appropriate section in manual unless directed to a Sears service centre/department. PROBLEM CAUSE CORRECTION Does to ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime. - Poulan 96198001900 | User Manual - Page 19
SERVICE NOTES 19 - Poulan 96198001900 | User Manual - Page 20
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) AUGER HOUSING / IMPELLER ASSEMBLY 20 - Poulan 96198001900 | User Manual - Page 21
174658 Bearing, Auger 27 174697 Washer, Thrust, 1" 28 198636 Bolt, Shear 29 174762X479 Skid Plate, LH 30 405977X479 Auger Assembly, RH KEY PART NO. NO. DESCRIPTION 31 405976X479 Auger Assembly, LH 32 407768 O-Ring 33 407769 Bushing, Flange 3/4 34 174681 Washer, Thrust 3/4 35 174684 - Poulan 96198001900 | User Manual - Page 22
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CONTROL PANEL / DISCHARGE CHUTE 2 1 19 1 2 2 2 6 26 3 27 28 25 20 29 27 7 32 31 30 8 22 4 5 6 9 16 18 10 11 12 17 14 8 3 13 15 - Poulan 96198001900 | User Manual - Page 23
PANEL / DISCHARGE CHUTE KEY PART NO. NO. DESCRIPTION 1 414280 Knob, Lever, Black 2 17501010 Screw #10-24 x 5/8 3 198475 Control, Cable, Deflector 4 73800600 Nut, Lock 3/8-16 5 19131316 Washer, Flat 3/8 6 404974 Control Assembly, Chute Rotater 7 405784X479 Support, Pivot 8 150078 Screw - Poulan 96198001900 | User Manual - Page 24
REPAIR PARTS HANDLES SNOW THROWER - MODEL 961980019 (96198001900) 5 1 5 8 2 5 9 6 42 5 28 34 37 28 5 15 11 10 15 12 7 36 11 15 11 19 18 22 22 31 32 14 16 17 31 24 32 26 24 25 27 15 13 17 16 23 27 30 38 40 39 24 - Poulan 96198001900 | User Manual - Page 25
40 178770 Harness, Headlight 42 415272 Cam, Interlock NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 25 - Poulan 96198001900 | User Manual - Page 26
REPAIR PARTS DRIVE 5 4 SNOW THROWER - MODEL 961980019 (96198001900) 4 5 2 4 2 43 22 4 5 9 11 1 2 4 2 14 13 3 15 18 17 18 21 26 1 19 20 12 41 32 27 44 24 28 33 36 34 35 23 4 6 37 29 31 4 25 26 - Poulan 96198001900 | User Manual - Page 27
DRIVE SNOW THROWER - MODEL 961980019 (96198001900) KEY PART NO. NO. DESCRIPTION 1 401619 Chain, Drive 2 751153 Nut, Lock 5/16-18 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void - Poulan 96198001900 | User Manual - Page 28
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CHASSIS / ENGINE / PULLEYS 30 3 53 58 31 56 29 31 32 5 36 38 32 37 11 36 41 50 39 - Poulan 96198001900 | User Manual - Page 29
Idler Pulley, Idler (2-1/4) Engine, Tecumseh, Model Number OH1955P (For engine service and replacement parts, call Tecumseh Products at 1-800-558-5402) Screw, Hex Head Washer, Lock 3/8 KEY PART NO. NO. DESCRIPTION 27 851084 Screw, Hex Head 3/8-24 x 1-3/8 28 155452 Guide, Belt 29 192213 Belt - Poulan 96198001900 | User Manual - Page 30
REPAIR PARTS WHEELS / DECALS SNOW THROWER - MODEL 961980019 (96198001900) 1 2 3 2 5 6 7 7 4 5 6 7 30 - Poulan 96198001900 | User Manual - Page 31
Axle 6 174697 Washer, Thrust (1") 7 17490508 Screw, Hex Head 5/16-18 x 1/2 KEY PART NO. NO. 1 181037 2 199436 3 181035 4 181042 5 199437 6 181033 7 415391 , Instruction Decal, Traction Lever Decal, Auger Lever Decal, Speed Control Decal, Remote Deflector Owner's Manual, English Owner's Manual, - Poulan 96198001900 | User Manual - Page 32
, without charge for parts or labor incurred in replacing parts, any part which we find to and maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
961980019
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
415324 Rev 1
09.19.07
TH
Printed in the U.S.A.