Poulan 961980021 User Manual

Poulan 961980021 Manual

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  • Poulan 961980021 | User Manual - Page 1
    Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 961980021 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 420917 Rev 2 08.19.08 TH Printed in the U.S.A.
  • Poulan 961980021 | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan 961980021 | User Manual - Page 3
    parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE SCHEDULE 14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 16-18 CUSTOMER RESPONSIBILITIES 3 STORAGE 18 ASSEMBLY / PRE-OPERATION 4-6 TROUBLESHOOTING
  • Poulan 961980021 | User Manual - Page 4
    184505) (2) HANDLE KNOBS ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate . 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 10)
  • Poulan 961980021 | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan 961980021 | User Manual - Page 6
    spring. CONTROL ARM AUGER CONTROL ROD RUBBER SLEEVE INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front
  • Poulan 961980021 | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9) 1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely. 2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt, nylon washer
  • Poulan 961980021 | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan 961980021 | User Manual - Page 9
    GASOLINE FILLER CAP MUFFLER CHOKE CONTROL PRIMER SAFETY IGNITION KEY ON / OFF SWITCH NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT. OPERATION ELECTRIC START BUTTON RECOIL (AUXILIARY) STARTER HANDLE AUGER CONTROL
  • Poulan 961980021 | User Manual - Page 10
    auger control lever to stop throwing snow. OFF FULL FIG. 11 TO CONTROL SNOW DISCHARGE (See Fig. 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons
  • Poulan 961980021 | User Manual - Page 11
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan 961980021 | User Manual - Page 12
    can be reversed, providing additional service before requiring replacement. Replace a OIL" in the Maintenance section of this manual. ADD GASOLINE (See Fig. 18) • Fill storage. To avoid engine problems, the fuel system should be next season. See Storage Instructions for additional information. Never
  • Poulan 961980021 | User Manual - Page 13
    position. COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan 961980021 | User Manual - Page 14
    longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause your (OEM) belts available from your nearest dealer. Using other local parts dealer. Tire sealant also prevents tire dry rot than
  • Poulan 961980021 | User Manual - Page 15
    (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan 961980021 | User Manual - Page 16
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS Both right and left
  • Poulan 961980021 | User Manual - Page 17
    should be replaced. It is recommended that the belt(s) be replaced by a service centre/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer
  • Poulan 961980021 | User Manual - Page 18
    punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan 961980021 | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE CORRECTION Does not to FAST position. 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan 961980021 | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - MODEL 961980021 (96198002100) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 . 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20
  • Poulan 961980021 | User Manual - Page 21
    24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 175321X479 196710 188909 191079 175322 178675X008 192199 405400 73800400 74780426 155377 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan 961980021 | User Manual - Page 22
    404929X428 404932X479 72270505 155377 DESCRIPTION AUGER HOUSING 27 SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 1 KEY NO. 1 2 PART NO. 420495X479 420496X479 DESCRIPTION AUGER 27 LH AUGER 27 RH 01.07.018-A NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT
  • Poulan 961980021 | User Manual - Page 23
    NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 3 4 3 01.11.001-A 1 4 2 KEY NO. 1 2 3 4 PART NO. 174762X479 178777X479 72270506 751153 DESCRIPTION SKID PLATE LH SKID PLATE RH CARRIAGE BOLT 5/16−18 X .75 NUT 5/16−18 NOTE: All component dimensions given
  • Poulan 961980021 | User Manual - Page 24
    SCREW 10−24 X .625 SHOULDER SCREW PLASTIC WASHER NUT 1/4−20 CARRIAGE BOLT 5/16−18 X .50 NUT 5/16−18 DEFLECTOR SPRING (SERVICE PART) DEFLECTOR CONTROL HEAD (SERVICE PART) DEFLECTOR CONTROL CABLE *10 *9 *8 6 *12 *11 01.09.002-B NOTE: 1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG
  • Poulan 961980021 | User Manual - Page 25
    PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY *4 01.09.007-A *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 KEY PART 1 NO. NO. DESCRIPTION 1 188303 STEER CABLE 2 74041024 SCREW 10−24 X 1.50 01.15.005-A NOTE: All component dimensions given
  • Poulan 961980021 | User Manual - Page 26
    RH SCREW 5/16−18 X 1.50 SCREW 5/16−18 X 1.75 NUT 5/16−18 01.08.004-A 1 2 4 KEY NO. 1 2 3 4 PART NO. 419797X479 405784X479 150078 17000616 DESCRIPTION LOWER HANDLE PIVOT SUPPORT WELDMENT SCREW 5/16−18 X .750 SCREW 3/8−16 X 1.00 3 4 3 4 4 01.05.002-B NOTE: All component dimensions given in
  • Poulan 961980021 | User Manual - Page 27
    KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270506 155377 169675 DESCRIPTION = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty
  • Poulan 961980021 | User Manual - Page 28
    (96198002100) 10 2 11 9 5 7 6 8 47 9 1 3 13 8 12 13 14 14 12 01.08.002-D KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 412680 169675 17060408 414280 414281 178899 19131316 72120618 DESCRIPTION CONTROL PANEL CONTROL LEVER
  • Poulan 961980021 | User Manual - Page 29
    17060410 421252X004 INTERLOCK SPRING INTERLOCK CAM TORSION SPRING RETAINER SCREW 1/4−20 X .625 INTERLOCK STOP 01.08.007-B 3 2 5 6 7 4 KEY PART 5 NO. NO. 1 182906 2 178668 3 180927 4 184471 41 5 175262 6 178770 7 183784 01.10.007-B DESCRIPTION CONSOLE PANEL HEADLIGHT BEZEL
  • Poulan 961980021 | User Manual - Page 30
    REPAIR PARTS DRIVE SNOW THROWER - MODEL 961980021 (96198002100) 2 ITEM 43 EXPLODED 69 1 16 68 U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan 961980021 | User Manual - Page 31
    SHIFTER BRACKET 37 180135 SPRING 38 402652 PLATE PIVOT ROD KEY PART NO. NO. DESCRIPTION 39 12000007 E−RING .375 40 184471 WASHER 3/8 56 850263 LOCKWASHER 3/8 57 11050500 LOCKWASHER 58 155452 BELT GUIDE 59 419925X479 IDLER ARM 60 175324X479 IDLER BRACKET 61 180523 IDLER PULLEY 62
  • Poulan 961980021 | User Manual - Page 32
    DRIVE SNOW THROWER - MODEL 961980021 (96198002100) 6 7 1b 8 4 3 1b 7 1a 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 184206 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X 1.50 SPROCKET
  • Poulan 961980021 | User Manual - Page 33
    150078 DESCRIPTION B&S ENGINE MODEL 20M114-0937-E1 FRAME WELDMENT ENGINE MOUNT PLATE ENGINE BOLT 3/8−16 SCREW 5/16−18 X .750 1 KEY PART NO. NO. DESCRIPTION 1 192213 BELT COVER 2 2 179157 IMPELLER PULLEY 3 419744 TRACTION BELT 4 408007 IMPELLER BELT 3 4 01.04.019-A NOTE: All
  • Poulan 961980021 | User Manual - Page 34
    410294 CABLE BRACKET RH 3 17060410 SCREW 1/4−20 X .625 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 34
  • Poulan 961980021 | User Manual - Page 35
    13 13 12 2 7 6 5 34 1 2 01.15.001-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 405161 184471 12000045 192126 182466 187622 194941 179139 189282 194940 174697 193506X479 179148X479 17490508 194943X008 194944X008 181847 17600406 405077 700279 85179 193885
  • Poulan 961980021 | User Manual - Page 36
    NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 198563 169675 180684 184505 179829 179246 191730 72250505 751153 73800600 19131316 198636 198638 73800400 1−3/4 SPACER LOCKNUT 1/4−20 1 01.14.007-A KEY NO. 1 PART NO. 193071 DESCRIPTION SAFETY IGNITION KEY NOTE: All component dimensions given in
  • Poulan 961980021 | User Manual - Page 37
    415398 420917 420918 DESCRIPTION DECAL, DANGER DECAL, POULAN DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL DECAL, INSTRUCTION DECAL, SPEED CONTROL DECAL, REMOTE DEFLECTOR CONTROL DECAL, LH TRIGGER DECAL, RH TRIGGER OWNER'S MANUAL, ENGLISH OWNER'S MANUAL, FRENCH NOTE: All component dimensions given
  • Poulan 961980021 | User Manual - Page 38
    SERVICE NOTES 38
  • Poulan 961980021 | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan 961980021 | User Manual - Page 40
    , without charge for parts or labor incurred in replacing parts, any part which we find to maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
961980021
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
420917 Rev 2
08.19.08
TH
Printed in the U.S.A.