Poulan 96198002501 User Manual

Poulan 96198002501 Manual

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  • Poulan 96198002501 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 961980025 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 424714 11.03.08 SR Printed in the
  • Poulan 96198002501 | User Manual - Page 2
    including startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot , understand and follow all instructions on the machine and in the manual(s) before operating this unit . Vibration is generally a warning of trouble. 5. Stop the engine (motor) whenever
  • Poulan 96198002501 | User Manual - Page 3
    parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE SCHEDULE 13 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-6 TROUBLESHOOTING
  • Poulan 96198002501 | User Manual - Page 4
    LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 8)
  • Poulan 96198002501 | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan 96198002501 | User Manual - Page 6
    retainer spring. TRACTION DRIVE CONTROL ROD RUBBER SLEEVE INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward
  • Poulan 96198002501 | User Manual - Page 7
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan 96198002501 | User Manual - Page 8
    OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP CHUTE DEFLECTOR THROTTLE / ENGINE CONTROL OIL DRAIN PLUG DISCHARGE CHUTE RECOIL (AUXILIARY) STARTER HANDLE PRIMER POWER CORD PLUG ELECTRIC START BUTTON FUEL SHUT-
  • Poulan 96198002501 | User Manual - Page 9
    DISCHARGE (See Figs. 12 & 13) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog
  • Poulan 96198002501 | User Manual - Page 10
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Slower speeds are
  • Poulan 96198002501 | User Manual - Page 11
    and wait for all moving parts to stop. 2. Adjust . To avoid engine problems, the fuel system should season. See Storage Instructions for additional information reversed, providing additional service before requiring replacement. in the Maintenance section of this manual. ADD GASOLINE (See Fig. 18)
  • Poulan 96198002501 | User Manual - Page 12
    . COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan 96198002501 | User Manual - Page 13
    . • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can purchased from your local parts dealer. Tire sealant also prevents tire dry rot (OEM) belts available from your nearest dealer. Using other than
  • Poulan 96198002501 | User Manual - Page 14
    (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan 96198002501 | User Manual - Page 15
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts is discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS AUGER HUB Both right and
  • Poulan 96198002501 | User Manual - Page 16
    SERVICE AND ADJUSTMENTS WARNING: Belt replacement requires separation of the snow thrower snow thrower. 3. REMOVE BELT COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer securing pulley to engine crankshaft. Remove
  • Poulan 96198002501 | User Manual - Page 17
    punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan 96198002501 | User Manual - Page 18
    gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower indoors and cover it to protect it from dust and dirt. • Cover your snow thrower with a suitable protective cover
  • Poulan 96198002501 | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM CAUSE CORRECTION Does not to FAST position. 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime. .
  • Poulan 96198002501 | User Manual - Page 20
    . 404929X428 404932X479 72270505 155377 DESCRIPTION AUGER HOUSING 27 SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 3 1 1 2 KEY PART NO. NO. DESCRIPTION 1 420478 AUGER BEARING 3 2 411939 BEARING PLUG 01.07.024-B 3 179582 SCREW 5/16−18 X 1.00 NOTE: All component dimensions
  • Poulan 96198002501 | User Manual - Page 21
    X .75 4 751153 NUT 5/16−18 3 01.11.001-A 1 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 21
  • Poulan 96198002501 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - - MODEL NO. 961980025 (96198002501) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 . 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 22
  • Poulan 96198002501 | User Manual - Page 23
    24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 175321X479 196710 188909 191079 175322 178675X008 192199 405400 73800400 74780426 155377 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan 96198002501 | User Manual - Page 24
    2 11 3 6 8 6 10 5 9 11 4 11 7 1 KEY PART NO. NO. DESCRIPTION 01.09.001-A 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and
  • Poulan 96198002501 | User Manual - Page 25
    ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY *4 01.09.007-A *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement
  • Poulan 96198002501 | User Manual - Page 26
    BEZEL FLOOD HEADLIGHT SHOULDER SCREW 10−24 X .625 SCREW 10−24 X 1.25 WIRE HARNESS BULB 1 KEY PART NO. NO. DESCRIPTION 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 17000512 BOLT 5/16−18 X .750 4 17000616 SCREW 3/8−16 X 1.00 2 4 3 4 4 01.05.004-B 4 NOTE: All component
  • Poulan 96198002501 | User Manual - Page 27
    3 4 4 4 1 3 4 3 2 KEY NO. 1 2 3 4 PART NO. 419798X479 419799X479 74780524 751153 01.08.004-B DESCRIPTION LOOP HANDLE LH LOOP HANDLE 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan 96198002501 | User Manual - Page 28
    THROWER - - MODEL NO. 961980025 (96198002501) HANDLES 10 2 11 9 5 7 6 8 47 9 1 3 13 8 13 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 421613 169675 17060408 414280 414281 178899 19131316 72120618 DESCRIPTION CONTROL PANEL
  • Poulan 96198002501 | User Manual - Page 29
    9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270506 155377 169675 DESCRIPTION IMPELLER ROD .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan 96198002501 | User Manual - Page 30
    REPAIR PARTS SNOW THROWER - - MODEL NO. 961980025 (96198002501) DRIVE ITEM 43 EXPLODED 2 69 1 16 U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan 96198002501 | User Manual - Page 31
    64 65 66 67 68 69 70 71 72 73 74 75 76 PART NO. 12000007 184471 410877 413429X479 402689 414557 180522 74780520 187786 73930500 59289 16 SCREW 5/16−18 X 1.00 SPACER TRACTION PULLEY WASHER 3/8 LOCKWASHER 3/8 LOCKWASHER BELT GUIDE IDLER ARM IDLER BRACKET IDLER PULLEY SCREW 5/16−18 X 1.50 NUT 5/16−18
  • Poulan 96198002501 | User Manual - Page 32
    NO. 961980025 (96198002501) DRIVE 5 6 1b 7 4 3 1b 6 1a KEY PART 2 NO. NO. DESCRIPTION 3 1 188226 (assy of 1a,1b) AXLE ASSEMBLY = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan 96198002501 | User Manual - Page 33
    4 2 3 4 3 1 01.00.008-B KEY NO. - 1 2 3 4 PART NO. - - - - - - 409346X428 423184X428 150406 17000512 DESCRIPTION ENGINE, TEC MODEL OH318SA-221853B .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower
  • Poulan 96198002501 | User Manual - Page 34
    MODEL NO. 961980025 (96198002501) CHASSIS / ENGINE / PULLEYS 1 2 KEY PART NO. NO. 1 192213 2 179157 3 419744 4 408007 DESCRIPTION BELT = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower
  • Poulan 96198002501 | User Manual - Page 35
    187865X421 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 35
  • Poulan 96198002501 | User Manual - Page 36
    PIN 2 WRENCH LOCKNUT 3/8−16 WASHER 3/8 SHEAR BOLT 1/4−20 X 1−3/4 SPACER LOCKNUT 1/4−20 1 8 7 6 01.14.004-A 1 01.14.008-A KEY NO. 1 PART NO. 35062 DESCRIPTION SAFETY IGNITION KEY NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original
  • Poulan 96198002501 | User Manual - Page 37
    , POULON PRO DECAL, INSTRUCTION DECAL, TRACTION LEVER DECAL, AUGER LEVER DECAL, SPEED CONTROL OWNER'S MANUAL, ENGLISH OWNER'S MANUAL, FRENCH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure
  • Poulan 96198002501 | User Manual - Page 38
    SERVICE NOTES 38
  • Poulan 96198002501 | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan 96198002501 | User Manual - Page 40
    , without charge for parts or labor incurred in replacing parts, any part which we find to maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
961980025
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
424714
11.03.08
SR
Printed in the U.S.A.