Poulan 968999302 User Manual
Poulan 968999302 Manual
 |
View all Poulan 968999302 manuals
Add to My Manuals
Save this manual to your list of manuals |
Poulan 968999302 manual content summary:
- Poulan 968999302 | User Manual - Page 1
Pro 900 ZX 968999302 Operator´s manual Please read the operator's manual carefully and make sure you understand the instructions before using the machine. English - Poulan 968999302 | User Manual - Page 2
- Poulan 968999302 | User Manual - Page 3
MANUAL RIDER Z SERIES Contents Contents 1 Introduction 3 Congratulations 3 General 3 Driving and Transport on Public Roads 3 Towing 3 Operating 3 Good Service 4 Manufacturing Number 4 Symbols and Decals 5 Safety Instructions Trouble Shooting Guide 56 Storage 59 Winter Storage 59 Service - Poulan 968999302 | User Manual - Page 4
operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must - Poulan 968999302 | User Manual - Page 5
contribute to the machine's performance. This manual is a valuable document. Following the instructions (use, service, maintenance, etc.) by all who operate and who are well versed in the safety instructions. Use only approved repair parts to maintain this machine. Accident prevention regulations, - Poulan 968999302 | User Manual - Page 6
the certificate in the Service Journal in this operator's manual. When you need spare parts or support in service questions, warranty issues, type number (Model). • The machine's serial number (Serial no.) Please state the type designation and serial number when ordering spare parts. The engine's - Poulan 968999302 | User Manual - Page 7
this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx. Used in this publication to notify the reader of a risk of material - Poulan 968999302 | User Manual - Page 8
Read Operators Manual SYMBOLS AND DECALS Shut off engine & remove key before performing any maintenance or repair work. Keep a safe distance from the machine. Use on slopes no - Poulan 968999302 | User Manual - Page 9
COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow - Poulan 968999302 | User Manual - Page 10
SAFETY INSTRUCTIONS • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before counterweights. • Anyone who operates this machine must first read and understand this Operation Manual. Local laws may regulate the age of the user. • Keep machine free - Poulan 968999302 | User Manual - Page 11
SAFETY INSTRUCTIONS Personal Safety Equipment WARNING! When using the machine, approved wear gloves when handling the blades. • Never wear loose clothing that can get caught in moving parts. • Use ear protectors to avoid damage to hearing. Personal protective equipment 8011-670 Slope Operation - Poulan 968999302 | User Manual - Page 12
SAFETY INSTRUCTIONS • Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep - Poulan 968999302 | User Manual - Page 13
SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver a cleaning agent. • If leaks arise in the fuel system, the engine must not be started until the problem has been resolved. Never fill the fuel tank indoors 8011-516 WARNING! The engine and the exhaust system, - Poulan 968999302 | User Manual - Page 14
and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction labels, as necessary - Poulan 968999302 | User Manual - Page 15
SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can - Poulan 968999302 | User Manual - Page 16
by the manufacturer. Only use approved repair parts for the machine. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should only - Poulan 968999302 | User Manual - Page 17
the safety rules. • Follow a regular schedule in maintaining, caring for and using your mower. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. • This machine has no brain. Use yours! WARNING! This mower is equipped with an internal combustion engine and - Poulan 968999302 | User Manual - Page 18
CONTROLS Controls This operator's manual describes the Poulan Zero Turn Rider. The rider is fitted with a Briggs and Stratton four-stroke engine developing 22 horse power. Transmission from the engine is made via - Poulan 968999302 | User Manual - Page 19
is 15 psi (1 bar). Tracking must be checked on a flat and level concrete or blacktop surface. If unit still does not track straight, contact a Poulan workshop for adjustment. 1 Forward 2 Neutral 3 Neutral slot, Neutral lock 4 Reverse Motion control lever pattern (right side) 8011-7912 English-17 - Poulan 968999302 | User Manual - Page 20
CONTROLS 2. Seat adjustment knobs The seat can be adjusted lengthways. When making adjustments, loosen the four knobs under the seat pan, after which the seat can be moved backward or forward. Do not forget to tighten the knobs. 3. Fuses The fuses are located in the right front corner of the engine - Poulan 968999302 | User Manual - Page 21
CONTROLS 4. By pass linkages When pushing or pulling the mower, be sure to engage the EZT (Integraded Zeroturn Transaxle) bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine guard. • Raise the deck into the highest cutting position. • Pull the EZT - Poulan 968999302 | User Manual - Page 22
the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel - Poulan 968999302 | User Manual - Page 23
CONTROLS 7. Ignition Switch The ignition key is placed on the driver's panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8. Choke Control The choke - Poulan 968999302 | User Manual - Page 24
hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset. Hour meter 8011-7492 11. Parking Brake IMPORTANT INFORMATION The machine must be stopped before activating the parking brake. The parking brake is found - Poulan 968999302 | User Manual - Page 25
CONTROLS 12. Cutting height pedal The deck cutting height is obtained by pressing the foot pedal forward to lift the deck. To lower the deck, you apply pressure to the top side of the foot pedal and allow it to pivot while allowing the lift arm to rotate to the rear of the unit. To stop in a - Poulan 968999302 | User Manual - Page 26
OPERATION Operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to - Poulan 968999302 | User Manual - Page 27
OPERATION Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section). • Check that there is sufficient fuel - Poulan 968999302 | User Manual - Page 28
OPERATION 4. Disengage the mower blades by depressing the blade switch. 5. Move the steering controls outward to the locked (outer) neutral position. 8011-668 Depress the control for disengaging the mower deck 6. Move the throttle to the middle position. 7. If the engine is cold, pull out the - Poulan 968999302 | User Manual - Page 29
OPERATION 8. Press in and turn the ignition key to the start position. 9. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before - Poulan 968999302 | User Manual - Page 30
OPERATION To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See " - Poulan 968999302 | User Manual - Page 31
OPERATION Running 1. Release the parking brake by moving the lever downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering - Poulan 968999302 | User Manual - Page 32
neutral position) and carefully moving the other steering control forward from its neutral position. Operating on hills Read the Safety Instructions "Driving on Slopes" in the "Safety Instructions". WARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across - Poulan 968999302 | User Manual - Page 33
OPERATION Mowing Tips • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2 1/2" (64 mm) during the cool season and over 3" (76 mm) during the hot months - Poulan 968999302 | User Manual - Page 34
OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. 1. Disengage the mower deck by depressing the - Poulan 968999302 | User Manual - Page 35
Moving by Hand OPERATION WARNING! No adjustments or maintenance to be carried out unless: - the engine is stopped, - the ignition key has been removed, - the parking brake is on. When pushing or pulling the mower, be sure to engage the EZT (Integraded Zeroturn Transaxle) bypass linkages. The EZT - Poulan 968999302 | User Manual - Page 36
carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation. Read "Maintenance" in the Safety Instructions section. z = Described in this manual = Not described in this manual Maintenance Check the parking brake - Poulan 968999302 | User Manual - Page 37
required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop. z = Described in this manual = Not described in this manual WARNING! No adjustments or maintenance to be carried out unless: • The engine is stopped. • The ignition - Poulan 968999302 | User Manual - Page 38
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • - Poulan 968999302 | User Manual - Page 39
MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance. For recommended spark plug, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket - Poulan 968999302 | User Manual - Page 40
MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls are in the outer, locked neutral position. 3. The - Poulan 968999302 | User Manual - Page 41
black smoke or is difficult to start, this can be because the choke cable is incorrectly adjusted (upper cable). If doubts arise, contact the service workshop. If adjustments are necessary, they can be made as follows. 1. Loosen the clamping screw for the cable's outer casing and push the choke - Poulan 968999302 | User Manual - Page 42
the air filter regularly (see the heading Maintenance Schedule for the proper service interval). Check the air cleaner daily or before starting the engine. Please see the manual of the engine manufacturer for any additional instructions, including safety instructions Install filter 8019-015 - Poulan 968999302 | User Manual - Page 43
the parking brake. Perform a stand still test and check that there is a braking action. To adjust the parking brake, contact the Poulan service workshop. WARNING! Faulty adjustment can cause an accident. Tire pressures 8011-564 IMPORTANT INFORMATION The parking brake is a mechanical latch brake - Poulan 968999302 | User Manual - Page 44
release idler arm slowly until spring force is no longer felt. • Remove bolt from idler pulley. This will allow belt to pass by the belt guide. • Loosen screws from both left and right plastic belt shield above each mandrel housing. Remove shields • Remove any dirt or grass that may have accumulated - Poulan 968999302 | User Manual - Page 45
belt forward between the EZT (E-Series Zeroturn Transaxles) and up onto the deck. • Place belt around spring loaded idler pulley, between the pulley and guide. Secure bolt and nut. • Starting on the right hand side of the deck, wrap the belt around the stationary idler pulley, the right mandrel - Poulan 968999302 | User Manual - Page 46
the EZT´s as this can affect cooling or damage the EZT´s • Remove the deck belt (see to replace deck belt in this section of the manual). • Unplug clutch from wiring harness. Remove bolt from center of clutch and slide clutch off of engine shaft. • Create slack in the belt by removing - Poulan 968999302 | User Manual - Page 47
blades IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop. Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the service workshop decide whether the blade can be repaired/ground or must be replaced. Blade - Poulan 968999302 | User Manual - Page 48
than specified. Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect the spark plug wire from all spark plugs - Poulan 968999302 | User Manual - Page 49
the deck only 4. Remove the securing ring from the top pin and the bottom clevis pin. Push bottom clevis pin through deck lift connector while supporting deck. Adjust by moving the deck lift connector to a new hole to lower or raise that specific corner of the deck. The round hole closest - Poulan 968999302 | User Manual - Page 50
while facing front to rear. 4. To adjust, loosen the jam nut on the yoke, remove the securing ring and push the clevis pin out while supporting the deck. To lower that specific corner, lengthen the rod assembly by turning the yoke counter clockwise. To raise that specific corner, shorten the rod - Poulan 968999302 | User Manual - Page 51
CZ-9 Anti-scalp roller 1. Adjust the deck to the desired cutting height (see "TO ADJUST DECK CUTTING HEIGHT" in the operation section of this manual). 2. Using a 3/4" wrench and a 9/16" wrench, remove the nut and shoulder bolt from the anti-scalp roller. 3. Lower the anti-scalp roller to the ground - Poulan 968999302 | User Manual - Page 52
MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine's lifespan. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed - Poulan 968999302 | User Manual - Page 53
Lubrication Lubrication Schedule LUBRICATION Lubrication schedule 12/12 Every year 1/52 Every Week 1/365 Every day Lubricate with grease gun Oil change Filter change 8011-673 Lubricate with oil can Level check General Remove the ignition key to prevent unintentional movements during lubrication - Poulan 968999302 | User Manual - Page 54
LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt - Poulan 968999302 | User Manual - Page 55
LUBRICATION 1. Place the machine on a flat surface. 2. Remove the yellow cap and fit a hose to the drain valve. IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal - Poulan 968999302 | User Manual - Page 56
LUBRICATION Checking the oil level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level. The oil level - Poulan 968999302 | User Manual - Page 57
LUBRICATION 6. Check the oil level in the engine, fill if necessary. The oil filter holds 0.1 liters of oil. Transmission The transmission is maintenance free. There is no need for level checks or oil changes. If a leak occurs, replace the unit or contact your Poulan dealer. English-55 - Poulan 968999302 | User Manual - Page 58
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not - Poulan 968999302 | User Manual - Page 59
TROUBLE SHOOTING GUIDE • Wrong fuel type. • Water in the fuel. • Clogged air filter. The engine seems weak. • Clogged air filter. • Defective spark plug. • Carburetor incorrectly adjusted. The engine - Poulan 968999302 | User Manual - Page 60
TROUBLE SHOOTING GUIDE Uneven mowing results. • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspending for the mower deck is uneven. • - Poulan 968999302 | User Manual - Page 61
in a clean, dry place and cover it for extra protection. Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Poulan spare parts. An annual check-up at an authorized service workshop is a good way to ensure that your machine performs - Poulan 968999302 | User Manual - Page 62
Wiring diagram WIRING DIAGRAMS 6. Seat unoccupied 11. Brake switch OFF pos. 8. Blade switch in OFF position 14-15. Motion control levers OUT 1. Battery 2. Accessory outlet 3. Key switch 4. To engine pigtail 5. Hour meter 6. Seat switch 7. Run relay 8. Blade switch 9. Brake relay 10. Electric - Poulan 968999302 | User Manual - Page 63
Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl filter Oil capacity incl filter Engine oil (See viscocity digram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter TECHNICAL DATA Z4822 Briggs and Stratton ELS Twin 22 hp / 16.18kW Pressure - Poulan 968999302 | User Manual - Page 64
TECHNICAL DATA Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Sprung standard seat Hinged armrests Hour meter Blade engagement Deck construction Z4822 48" / 122cm 1.5"- 5" / 3.8 - 12.7 cm 0 3 16 1/2" / 419mm Yes Standard No Standard 85 ft/lb Warner - Poulan 968999302 | User Manual - Page 65
altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the - Poulan 968999302 | User Manual - Page 66
emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as valuable documents. English-64 - Poulan 968999302 | User Manual - Page 67
. 14. Inform the customer about: The need and advantages of following the service schedule. The need and advantages of leaving the machine for service every 300 hours. The effects of service and maintaining a service journal on the machine's resale value. Application areas for Mulching. 15. Fill - Poulan 968999302 | User Manual - Page 68
SERVICE JOURNAL After the First 5-8 Hours 1. Change engine oil. English-66 - Poulan 968999302 | User Manual - Page 69
JOURNAL Action 25-Hour Service 1. Sharpen/Replace mower blades if required. 2. Lubricate the caster wheels. 3. Check the tire pressures. 4. Check battery with cables. 5. Check/clean the engine's cooling air intake. 6. - Poulan 968999302 | User Manual - Page 70
JOURNAL Action 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change the engine oil. 4. Inspect muffler/spark arrester. 5. Check/adjust - Poulan 968999302 | User Manual - Page 71
JOURNAL Action 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plug. 5. Clean the cooling fins on the engine and transmission. 6. Check V-belts. 7. Check tighten caster wheel - Poulan 968999302 | User Manual - Page 72
Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Check/adjust the mower deck. 6. Clean the combustion chamber and grind the valve seats. 7. Check the engine valve - Poulan 968999302 | User Manual - Page 73
SERVICE JOURNAL Action At Least Once Each Year Date, mtr reading, stamp, sign 1. Clean the engine's cooling air intake (25 hours 100 hours). 11. Clean the cooling fins (100 hours). 12. Check the engine valve clearance. 13. Perform the 300-hour service at an authorized service workshop. English-71 - Poulan 968999302 | User Manual - Page 74
Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-72 - Poulan 968999302 | User Manual - Page 75
Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-73 - Poulan 968999302 | User Manual - Page 76
110192Rir 12/19/05
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
 |
 |
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
Operator´s manual
Pro 900 ZX
968999302