Poulan COGT22H48A User Manual

Poulan COGT22H48A Manual

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  • Poulan COGT22H48A | User Manual - Page 1
    MODEL NO. COGT22H48A 22.0 HP 48 INCH GARDEN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 191491 Rev. 1 03.
  • Poulan COGT22H48A | User Manual - Page 2
    Service and Adjustments 23 Storage 29 Troubleshooting 30 Repair Parts sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used must return the product to an authorized service dealer. Should you have any unanswered questions
  • Poulan COGT22H48A | User Manual - Page 3
    control of your tractor. WARNING: Engine instructions in the manual and on riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower
  • Poulan COGT22H48A | User Manual - Page 4
    to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. 4
  • Poulan COGT22H48A | User Manual - Page 5
    SAFETY RULES • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry
  • Poulan COGT22H48A | User Manual - Page 6
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department . We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to
  • Poulan COGT22H48A | User Manual - Page 7
    UNASSEMBLED PARTS Steering Wheel Steering Sleeve (1) Locknut 1/2-20 Steering Wheel Adapter (1) Large Flat Washer Gauge Wheels (1) Oil Drain Tube For Future Use Slope Sheet Keys (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Keys Mower (2) Retainer Springs (double loop) (2)Flanged Pins 7
  • Poulan COGT22H48A | User Manual - Page 8
    additional loose parts or 02742 cartons and remove. BEFORE REMOVING TRACTOR FROM service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions
  • Poulan COGT22H48A | User Manual - Page 9
    all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear 3/8-16 center locknuts and tighten securely. 2. For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis
  • Poulan COGT22H48A | User Manual - Page 10
    anti- sway bar and belts. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops
  • Poulan COGT22H48A | User Manual - Page 11
    See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See
  • Poulan COGT22H48A | User Manual - Page 12
    MOWER LIFT 15 ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) Failure to follow instructions could result in damage to the tractor and/or engine. HOT SURFACES
  • Poulan COGT22H48A | User Manual - Page 13
    TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION - Turns the headlights
  • Poulan COGT22H48A | User Manual - Page 14
    : Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower perfor mance. Brake
  • Poulan COGT22H48A | User Manual - Page 15
    hot months. For healthier and better looking lawns, mow often and after moderate growth. • of the mower deck. Retainer Spring 01977 Clevis Pin TO OPERATE MOWER Your tractor is equipped across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before
  • Poulan COGT22H48A | User Manual - Page 16
    fications of the manufacturer of your tractor. Use common sense when towing. this manual). • To change engine oil, see the Maintenance section in this manual. in storage. To avoid engine problems, the fuel system should be next season. See Storage Instructions for additional information. Never use
  • Poulan COGT22H48A | User Manual - Page 17
    service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by plac- ing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual
  • Poulan COGT22H48A | User Manual - Page 18
    TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so
  • Poulan COGT22H48A | User Manual - Page 19
    as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should
  • Poulan COGT22H48A | User Manual - Page 20
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan COGT22H48A | User Manual - Page 21
    battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely
  • Poulan COGT22H48A | User Manual - Page 22
    a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. 22
  • Poulan COGT22H48A | User Manual - Page 23
    -sway bar to left side of 2. If equipped, turn height adjustment mower deck. knob to lowest setting. 2. Slide mower under tractor with deflec- 3. Lower mower to its lowest position. tor shield to right side of tractor. 4. Disengage belt tension rod from lock IMPORTANT: Check belt for proper
  • Poulan COGT22H48A | User Manual - Page 24
    suspension. 13. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust
  • Poulan COGT22H48A | User Manual - Page 25
    DRIVE BELT (SECONDARY) DRIVE BELT Park the tractor on level surface. Engage 7. Carefully roll belt off L.H. mandrel pul- parking brake. ley. 1. Remove mower (See "TO REMOVE 8. Remove belt from center mandrel MOWER" in this section of manual). pulley, idler pulley, and R.H. mandrel 2. Remove
  • Poulan COGT22H48A | User Manual - Page 26
    Park the tractor on level surface. Engage Rotor Clutch Plate 00751 .012" parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. Slot (3) Nylon Locknut (3) Brake Plate 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) BELT
  • Poulan COGT22H48A | User Manual - Page 27
    retainer spring. 4. Reinstall mower. TO ADJUST STEERING may be purchased from your local parts dealer. Tire sealant also prevents tire service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual
  • Poulan COGT22H48A | User Manual - Page 28
    tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts shown. Tighten ment is necessary, see engine manual. 7. 8. 9. securely. Connect BLACK problems, take your tractor to an authorized service center/ department for repair
  • Poulan COGT22H48A | User Manual - Page 29
    enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual system parts such
  • Poulan COGT22H48A | User Manual - Page 30
    TROUBLESHOOTING CHART: PROBLEM Will not start CAUSE CORRECTION 1. operator presence 9. Contact our authorized switch(es). service center/department. Engine clicks but will not start and 3. Clean underside of mower trash under mower. housing. 4. Dirty air filter. 4. Clean/replace air
  • Poulan COGT22H48A | User Manual - Page 31
    TROUBLESHOOTING CHART: PROBLEM Loss of power (continued) CAUSE CORRECTION 5. Low oil level/dirty . 3. Loose/damaged part(s). 1. Replace blade. Tighten blade bolt. 2. Contact our authorized service center/department. 3. Tighten loose part(s). Replace damaged parts. Engine continues 1. Faulty
  • Poulan COGT22H48A | User Manual - Page 32
    TROUBLESHOOTING CHART: PROBLEM Poor grass discharge CAUSE CORRECTION 1. Engine speed too slow. 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower
  • Poulan COGT22H48A | User Manual - Page 33
    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION TFHOISLDISAALO15NDGEDGORTETEESDLLOINPEE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15
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MODEL NO. COGT22H48A
22.0 HP 48 INCH
GARDEN TRACTOR
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297
For Technical Assistance:
call 1-800-829-5886
191491 Rev. 1 03.11.04
RD
PRINTED IN U.S.A.
•
Assembly
•
Operation
•
Maintenance
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts