Poulan DPR22H46STA User Manual

Poulan DPR22H46STA Manual

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  • Poulan DPR22H46STA | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL: WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. DPR22H46STA LAWN TRACTOR Always Wear Eye Protection During Operation 176975 Rev. 1 01.31.01 RH Printed in
  • Poulan DPR22H46STA | User Manual - Page 2
    for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION DO NOT: • Read, understand, and follow all instructions in the manual
  • Poulan DPR22H46STA | User Manual - Page 3
    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan DPR22H46STA | User Manual - Page 4
    (See REPAIR PARTS section of this manual). TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 17-20 ASSEMBLY 6-10 OPERATION 11-16 MAINTENANCE SCHEDULE 17 SERVICE AND ADJUSTMENTS 21-26 STORAGE 27 TROUBLESHOOTING 28-29 REPAIR PARTS - TRACTOR 32-45
  • Poulan DPR22H46STA | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Steering Sleeve Gauge Wheels (4) Shoulder Bolts (4) Adjusting Bars (4) (4) Locknuts 3/8-16 Nose Roller (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Mower (2) Nylon Locknuts 3/8-16 Nose Roller Brackets (2) Front Link Assemblies Blades (3) Mulching Blades (3)
  • Poulan DPR22H46STA | User Manual - Page 6
    all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. STEERING WHEEL EXTENTION STEERING SHAFT STEERING SLEEVE TABS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) • Remove locknut
  • Poulan DPR22H46STA | User Manual - Page 7
    and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all above assembly steps
  • Poulan DPR22H46STA | User Manual - Page 8
    to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers. • Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. RETAINER SPRING PIN SHOULDER BOLT ADJUSTING BAR GAUGE WHEEL 3/8 WASHER
  • Poulan DPR22H46STA | User Manual - Page 9
    anti-sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE. • Install one front link
  • Poulan DPR22H46STA | User Manual - Page 10
    See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly
  • Poulan DPR22H46STA | User Manual - Page 11
    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED
  • Poulan DPR22H46STA | User Manual - Page 12
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual engage the mower blades, or other attachments mounted to your tractor. LIGHT
  • Poulan DPR22H46STA | User Manual - Page 13
    controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. during hot months. For healthier and better looking lawns, mow often and after moderate growth. • when they are slightly off the ground when mower is at the desired cutting height in operating
  • Poulan DPR22H46STA | User Manual - Page 14
    CHANGE THE CUTTING HEIGHT OF THE MOWER DECK. RETAINER SPRING CLEVIS PIN FIG. 11 TO OPERATE MOWER (See Fig. 12) Your tractor is equipped with an operator presence the Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibili- 14 ties section
  • Poulan DPR22H46STA | User Manual - Page 15
    SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual
  • Poulan DPR22H46STA | User Manual - Page 16
    tractor is now purged and now ready for normal operation. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower onto the lawn they will disperse into the grass
  • Poulan DPR22H46STA | User Manual - Page 17
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan DPR22H46STA | User Manual - Page 18
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan DPR22H46STA | User Manual - Page 19
    capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will
  • Poulan DPR22H46STA | User Manual - Page 20
    oil. • If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on flat surface. If very SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100
  • Poulan DPR22H46STA | User Manual - Page 21
    IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or
  • Poulan DPR22H46STA | User Manual - Page 22
    belt is in all grooves properly. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this
  • Poulan DPR22H46STA | User Manual - Page 23
    SERVICE CENTER/DEPARTMENT FIG. 29 TO REPLACE MOTION DRIVE BELT (See Fig. 30) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual
  • Poulan DPR22H46STA | User Manual - Page 24
    instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING
  • Poulan DPR22H46STA | User Manual - Page 25
    SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 34) CAUTION: Do not RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp
  • Poulan DPR22H46STA | User Manual - Page 26
    knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT
  • Poulan DPR22H46STA | User Manual - Page 27
    . TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan DPR22H46STA | User Manual - Page 28
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan DPR22H46STA | User Manual - Page 29
    TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged CAUSE 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor
  • Poulan DPR22H46STA | User Manual - Page 30
    SERVICE NOTES 30
  • Poulan DPR22H46STA | User Manual - Page 31
    SCHEMATIC TRACTOR - MODEL NUMBER DPR22H46STA BLACK ORANGE BLACK RED NONE A2+L NONE NONE BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS GFC PTO SWITCH POSITION
  • Poulan DPR22H46STA | User Manual - Page 32
    REPAIR PARTS ELECTRICAL TRACTOR - MODEL NUMBER DPR22H46STA 22 21 79 42 24 18 43 40 26 27 27 81 25 33 30 50 10 11 12 2 1 8 27 12 52 D.C. AMPERES 45 29 55 28 32 16 16
  • Poulan DPR22H46STA | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA ELECTRICAL KEY PART NO. NO. 1 163465 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 153664 21 166184 22 4152J 24 8860R 25 146148 26 175158 27 73510400
  • Poulan DPR22H46STA | User Manual - Page 34
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA CHASSIS AND ENCLOSURES 17 159 60 161 60 30 29 166 54 28 31 9 3 209 155 166 11 209 156 157 209
  • Poulan DPR22H46STA | User Manual - Page 35
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 TYT 38 169834 Bracket, Asm. Pivot Mower Rear 44 140675 Strap Asm Fender 49 17490412 Screw Hexwsh Thdrol 1/4-20 x 3/4 50 142779 Brace Support Dash P/L 51 73800400 Nut Lock Hex
  • Poulan DPR22H46STA | User Manual - Page 36
    REPAIR PARTS DRIVE TRACTOR - MODEL NUMBER DPR22H46STA 51 51 57 89 90 197 81 32 30 52 16 95 77 15 96 1 26 33 43 63 52 169 198
  • Poulan DPR22H46STA | User Manual - Page 37
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA DRIVE KEY PART NO. NO. 1 -------- 8 165866 9 137140 10 76020416 14 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 PART NO. 169691 17060612 8883R 140189 10040700 154778 169183 169182 137057 121749X 12000001 123583X 121748X 165596
  • Poulan DPR22H46STA | User Manual - Page 38
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA STEERING ASSEMBLY 38 12 72 1 37 91 43 73 41 42 37 36 88 71 29 46 29 8 6 17 2 87 5 68 67 67 67 13 65 46 8 6 68 29 15 82 29 3 32 11 40 33 10 34 35 38 87 5 4 43 43 6 8
  • Poulan DPR22H46STA | User Manual - Page 39
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 17 156543 Shaft Asm Strg 18 57079 Washer Thrust 515x 750x 033 19 160395 Support Shaft 22 165857 Screw Hex Wsh Hd Torx 23 165851 Shaft Asm Pittman 25
  • Poulan DPR22H46STA | User Manual - Page 40
    REPAIR PARTS ENGINE TRACTOR - MODEL NUMBER DPR22H46STA 102 1 14 38 3 13 25 26 17 32 34 81 17 5 16 62 72 31 33 8 10 6 37 39 33 45 23 29 4 OPTIONAL EQUIPMENT Spark Arrester KEY PART NO. NO. 1 164067 2 17720410 3 -------- 4 149723 5 159955 6 160589 8 171877 10 162797 13 165391
  • Poulan DPR22H46STA | User Manual - Page 41
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 2 5 6 22 21 16 25 15 11 13 17 12 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 174894 11 166369 12 121246X 13 121248X DESCRIPTION Seat
  • Poulan DPR22H46STA | User Manual - Page 42
    Footrest Rh - - 176975 Manual Owner's (English) - - 176976 Manual Owner's (French) WHEELS & TIRES 1 2 5,8 4,10 7 6 KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421
  • Poulan DPR22H46STA | User Manual - Page 43
    PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER LIFT 29 28 27 25 24 23 7 41 8 37 5 49 38 30 40 36 13 1 50 3 4 26 6 2 6 11 5 12 4 13 19 13 31 32 19 13 31 32 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 PART 20 16 20 20 15 KEY PART NO. NO. DESCRIPTION 24
  • Poulan DPR22H46STA | User Manual - Page 44
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER DECK 46 45 49 36 41 127 41 126 42 42 44 50 49 36 46 37 43 40 33 39 32 35 50 72
  • Poulan DPR22H46STA | User Manual - Page 45
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H46STA MOWER DECK KEY PART NO. NO. DESCRIPTION 1 156833X421 Deck Asm., Mower 46" 3 138457 Bracket Asm., Sway Bar 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear (Sway Bar) 8 850857 Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 9 10030600 Washer, Lock
  • Poulan DPR22H46STA | User Manual - Page 46
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan DPR22H46STA | User Manual - Page 47
    FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE CUT THIS IOSUAT1O5°NSDLOOTPTEED LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. 47 Operate your Tractor up and down the face of slopes (not greater than 15°), never across the
  • Poulan DPR22H46STA | User Manual - Page 48
    pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of
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OWNER'S MANUAL
MODEL:
DPR22H46STA
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions±
Failure to do so
can result in serious
injury±
IMPORTANT MANUAL
Do Not Throw Away
176975
Rev. 1
01.31.01
RH
Printed in U.S.A.