Poulan DPR22H48STB User Manual

Poulan DPR22H48STB Manual

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  • Poulan DPR22H48STB | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL: WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. DPR22H48STB LAWN TRACTOR Always Wear Eye Protection During Operation 180200 7.19.01 RD Printed in U.S.A.
  • Poulan DPR22H48STB | User Manual - Page 2
    understand, and follow all instructions in the manual and on the machine riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. IV. SERVICE could expose moving parts or allow objects
  • Poulan DPR22H48STB | User Manual - Page 3
    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan DPR22H48STB | User Manual - Page 4
    (See REPAIR PARTS section of this manual). TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 17-20 ASSEMBLY 6-10 OPERATION 11-16 MAINTENANCE SCHEDULE 17 SERVICE AND ADJUSTMENTS 21-26 STORAGE 27 TROUBLESHOOTING 28-29 REPAIR PARTS - TRACTOR 32-45
  • Poulan DPR22H48STB | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Steering Sleeve Gauge Wheels (4) Shoulder Bolts (4) Adjusting Bars (4) Locknuts 3/8-16 Nose Roller (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Flanged Pins Mower (2) Locknuts 5/16-18 Nose Roller Brackets (2) Washers 17/32 x 7/8 x 16 Ga. (2) Hex Bolts
  • Poulan DPR22H48STB | User Manual - Page 6
    all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. STEERING WHEEL EXTENTION STEERING SHAFT STEERING SLEEVE TABS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) • Remove locknut
  • Poulan DPR22H48STB | User Manual - Page 7
    and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all above assembly steps
  • Poulan DPR22H48STB | User Manual - Page 8
    to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers. • Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. RETAINER SPRING PIN SHOULDER BOLT ADJUSTING BAR TO ATTACH NOSE ROLLER
  • Poulan DPR22H48STB | User Manual - Page 9
    of mower deck. • Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves wheels before operating mower as shown in the Operation section of this manual. FRONT SUSPENSION BRACKETS FRONT MOWER BRACKET ELECTRIC
  • Poulan DPR22H48STB | User Manual - Page 10
    See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly
  • Poulan DPR22H48STB | User Manual - Page 11
    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED
  • Poulan DPR22H48STB | User Manual - Page 12
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual engage the mower blades, or other attachments mounted to your tractor. PARKING
  • Poulan DPR22H48STB | User Manual - Page 13
    reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control this possibility, always stop engine when stopping tractor on grass areas. 13 The average lawn should be cut to approximately 2-1/2 inches during
  • Poulan DPR22H48STB | User Manual - Page 14
    prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • Remove retainer spring and clevis pin which secure each gauge wheel
  • Poulan DPR22H48STB | User Manual - Page 15
    while in storage. To avoid engine problems, the fuel system should be emptied before fresh fuel next season. See Storage Instructions for additional information. Never use engine or as follows: • Be sure the tractor is on level ground. • Release Service and Adjustments section of this manual. 15
  • Poulan DPR22H48STB | User Manual - Page 16
    procedure three times. • Your tractor is now purged and now ready for normal operation. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for
  • Poulan DPR22H48STB | User Manual - Page 17
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan DPR22H48STB | User Manual - Page 18
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan DPR22H48STB | User Manual - Page 19
    change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean
  • Poulan DPR22H48STB | User Manual - Page 20
    oil. • If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on flat surface. If very SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100
  • Poulan DPR22H48STB | User Manual - Page 21
    out from under right side of tractor. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. BELT TENSION ROD (DISENGAGED POSITION) SUSPENSION ARMS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or
  • Poulan DPR22H48STB | User Manual - Page 22
    "D" against trunnion on both front links. • Recheck side-to-side adjustment. TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) • Park tractor on a level surface. Engage parking brake. • Lower mower to its lowest position. • Disengage belt tention rod from lock bracket. CAUTION: Rod
  • Poulan DPR22H48STB | User Manual - Page 23
    SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual
  • Poulan DPR22H48STB | User Manual - Page 24
    instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO START ENGINE
  • Poulan DPR22H48STB | User Manual - Page 25
    SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 30) CAUTION: Do not RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp
  • Poulan DPR22H48STB | User Manual - Page 26
    knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT
  • Poulan DPR22H48STB | User Manual - Page 27
    . TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan DPR22H48STB | User Manual - Page 28
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan DPR22H48STB | User Manual - Page 29
    TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged CAUSE 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor
  • Poulan DPR22H48STB | User Manual - Page 30
    SERVICE NOTES 30
  • Poulan DPR22H48STB | User Manual - Page 31
    SCHEMATIC TRACTOR - MODEL NUMBER DPR22H48STC BLACK ORANGE BLACK RED NONE A2+L NONE NONE BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS GFC PTO SWITCH POSITION
  • Poulan DPR22H48STB | User Manual - Page 32
    REPAIR PARTS ELECTRICAL TRACTOR - MODEL NUMBER DPR22H48STC 22 21 79 42 24 41 43 40 26 27 27 81 25 16 33 30 50 10 11 27 D.C. AMPERES 45 89 46 29 55 28 12 2 1 8 12 32
  • Poulan DPR22H48STB | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC ELECTRICAL KEY PART NO. NO. 1 163465 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 153664 21 166184 22 4152J 24 8860R 25 146148 26 175158 27 73510400
  • Poulan DPR22H48STB | User Manual - Page 34
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC CHASSIS AND ENCLOSURES 17 159 10 161 10 30 29 166 166 28 31 9 3 209 155 166 11 209 156 157 209
  • Poulan DPR22H48STB | User Manual - Page 35
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 3 37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket, Asm. Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 161236 Duct Hood 59 110436X
  • Poulan DPR22H48STB | User Manual - Page 36
    REPAIR PARTS DRIVE TRACTOR - MODEL NUMBER DPR22H48STC 57 51 89 243 116 212 63 90 221 219 19 59 19 221 56 214 96 222 215 224 61 19
  • Poulan DPR22H48STB | User Manual - Page 37
    PARTS TRACTOR - MODEL NUMBER DPR22H48STC DRIVE KEY NO. 1 9 15 16 17 19 20 21 22 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 PART 236 237 238 239 240 241 242 243 244 PART NO. 12000001 123583X 121748X 174901X428 124346X 175899 4497H
  • Poulan DPR22H48STB | User Manual - Page 38
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC STEERING ASSEMBLY 38 12 72 1 37 91 43 73 41 42 37 36 88 71 29 46 29 8 6 17 2 87 5 68 67 13 65 46 8 6 67 67 68 29 15 82 29 3 32 11 40 33 10 34 35 87 5 4 43 43 6 8 38
  • Poulan DPR22H48STB | User Manual - Page 39
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Cast Lt Machined 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X
  • Poulan DPR22H48STB | User Manual - Page 40
    REPAIR PARTS ENGINE TRACTOR - MODEL NUMBER DPR22H48STC 102 1 14 38 3 13 25 26 17 32 34 81 17 5 16 62 72 31 33 8 10 6 37 39 33 45 23 29 4 OPTIONAL EQUIPMENT Spark Arrester KEY PART NO. NO. 1 164067 3 -------- 4 149723 5 159955 6 160589 8 171877 10 162797 13 165391 14 148456 16
  • Poulan DPR22H48STB | User Manual - Page 41
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 2 5 6 22 21 16 25 15 11 13 17 12 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 174894 11 166369 12 121246X DESCRIPTION Seat Bracket Pivot
  • Poulan DPR22H48STB | User Manual - Page 42
    - - Manual Owner's (French) WHEELS & TIRES 1 2 5,8 4,10 7 6 3,9 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 - - PART NO. 59192 65139 170455 59904 106732X421 278H 9040H 106108X421 170456 7152J 104757X428 144334 DESCRIPTION Cap Valve Tire Stem Valve Tire F T 15 X 6 0 - 6 Service Tube Front (Service
  • Poulan DPR22H48STB | User Manual - Page 43
    PARTS TRACTOR - MODEL NUMBER DPR22H48STC MOWER LIFT 29 28 27 25 24 23 7 41 8 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 20 23 24 25 26 PART 30 31 32 36 37 38 40 41 49 50 51 52 53 54 PART NO. 164543 73350600 138057 150233 176205 175994 155097 123935X 17060516 19112410 155098 145212
  • Poulan DPR22H48STB | User Manual - Page 44
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC MOWER DECK 46 45 49 36 49 37 33 36 130 52 32 42 112 31 49 36 99 33 43 30 121 126 49 42
  • Poulan DPR22H48STB | User Manual - Page 45
    REPAIR PARTS TRACTOR - MODEL NUMBER DPR22H48STC MOWER DECK KEY PART NO. NO. DESCRIPTION 1 174348 Deck Weldment Mower 48 3 138017 Bracket Primary Deck Screw 3/8-16 x 1.0 Nut Lock 5/16-18 Relplacement Mower, Complete Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) NOTE: All component
  • Poulan DPR22H48STB | User Manual - Page 46
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan DPR22H48STB | User Manual - Page 47
    FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE CUT THIS IOSUAT1O5NSDLOOTPTEED LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 MAX. 47 Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the
  • Poulan DPR22H48STB | User Manual - Page 48
    pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of
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OWNER'S MANUAL
MODEL:
DPR22H48STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions±
Failure to do so
can result in serious
injury±
IMPORTANT MANUAL
Do Not Throw Away
180200
7.19.01
RD
Printed in U.S.A.