Poulan HD145H42B User Manual
Poulan HD145H42B Manual
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- Poulan HD145H42B | User Manual - Page 1
U kk4 OWNER'S MANUAL MODEL NO. HD145H42B 145 HP 42 inch FILE. Lawn Tractor • Assembly • Operation • Customer Responsibilities Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical - Poulan HD145H42B | User Manual - Page 2
for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and - Poulan HD145H42B | User Manual - Page 3
service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER HD145H42B nearest authorized service center/department (See REPAIR PARTS section of this manual). In - Poulan HD145H42B | User Manual - Page 4
OPERATION 3 3 3, 15-19 50 6-9 10-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE 15 20-25 26 27-28 30-47 BACK COVER INDEX A Adjustments: Brake 22 Carburetor 25 Mower Front-To-Back 21 Side-To-Side 21 Throttle - Poulan HD145H42B | User Manual - Page 5
17/32 x 1-3/16 x 12 Gauge LI,II ll i (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 (2) Lock Washers 1/4 (2) Washers 9/32 x 5/8 x 16 Gauge Manual Parts Bag Parts bag contents not shown full size LI 0 (2) Shoulder Bolts (2) Center- (2) Gauge Olock Nuts Wheels (2) Washers 17/32 x 15/16 x 12 - Poulan HD145H42B | User Manual - Page 6
mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON 7.) of carton, and lay panels flat. • Check for any additional loose parts or cartons and remove. BEFORE ROLLINGTRACTOR OFF SKID ADAPTER EXTENSION SHAFT 5/ - Poulan HD145H42B | User Manual - Page 7
ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) CAUTION: Do not battery box door. • Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one - Poulan HD145H42B | User Manual - Page 8
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See - Poulan HD145H42B | User Manual - Page 9
appear on your tractor or in literature supplied with the product. Learn and understand their meaning. At BATTERY CAUTION OR WARNING / \ STOP REVERSE So" FORWARD FAST (11) SLOW ENGINE ON FUEL ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF iii I. I CHOKE MOWER HEIGHT DIFFERENTIAL - Poulan HD145H42B | User Manual - Page 10
tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER LIGHT SWITCH POSITION THROTTLE/CHOKE ," CONTROL • CLUTCH/ BRAKE PEDAL IGNITION SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER • MOWER HEIGHT - Poulan HD145H42B | User Manual - Page 11
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We . • Full throttle offers the best bagging and mower perfor- mance. TO MOVE FORWARD AND BACKWARD (See during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For - Poulan HD145H42B | User Manual - Page 12
. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage manual). • To change engine oil, see the Customer Responsibilities section in this manual. TO TRANSPORT (See Figs. 9 and 6 ) When pushing or towing your tractor - Poulan HD145H42B | User Manual - Page 13
while in storage. To avoid engine problems, the fuel system should be emptied fresh fuel next season. See Storage Instructions for additional information. Never use engine or up as follows: • Be sure the tractor is on level ground. • Place the Service and Adjustments section of this manual. 13 - Poulan HD145H42B | User Manual - Page 14
TIPS • Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that - Poulan HD145H42B | User Manual - Page 15
receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season - Poulan HD145H42B | User Manual - Page 16
rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all - Poulan HD145H42B | User Manual - Page 17
range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be - Poulan HD145H42B | User Manual - Page 18
cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. • Carefully remove cartridge to engine cooling fins to prevent engine damage from overheating. • Remove screws from blower housing and lift housing and dipstick tube assembly off engine. • Cover oil - Poulan HD145H42B | User Manual - Page 19
and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep - Poulan HD145H42B | User Manual - Page 20
Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. CLUTCH ROD SUSPENSION ARMS CLUTCH LEVER RETAINER SPRING ENGINE PULLEY - Poulan HD145H42B | User Manual - Page 21
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO- - Poulan HD145H42B | User Manual - Page 22
authorized service center/department. TO REPLACE MOTION DRIVE BELT (See Fig. 24) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual - Poulan HD145H42B | User Manual - Page 23
tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service parts instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor - Poulan HD145H42B | User Manual - Page 24
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) a or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 - Poulan HD145H42B | User Manual - Page 25
FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. THROTTLE LEVER IDLE SPEED SCREW O IDLE MIXTURE VALVE - Poulan HD145H42B | User Manual - Page 26
. TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH - Poulan HD145H42B | User Manual - Page 27
TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty Service Adjustments section. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part - Poulan HD145H42B | User Manual - Page 28
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged 1, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. - Poulan HD145H42B | User Manual - Page 29
SCHEMATIC TRACTOR - - MODEL NUMBER HD145H42B RED O BATTERY BLACK A AMMETER (OPTIONAL) RED WHITE RED BM G L Y A IGNITION SWITCH CRSD FUSE 30 INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 - Poulan HD145H42B | User Manual - Page 30
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B ELECTRICAL 24 0 r I • i .42 t I I I I I t I 41 4 Ii1fr-'sIiL 44......__ 170.I I 43 .c ) IIt1,,, ,,f- I ,, 1 26 19 19 20 2-0- _ - - I • % 25 I z21 r, 16 33 32 31 30 15 • 48 8__1 t.r. " - Poulan HD145H42B | User Manual - Page 31
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144925 2 74760412 3 19091016 4 10040400 6 73220400 7 109238X 8 156417 9 109596X 15 147688 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J - Poulan HD145H42B | User Manual - Page 32
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42B CHASSIS AND ENCLOSURES 17 30 24 18 25 26 31 3 O .te 25 26 3 14 11 O 9 15- 14 3 4 vii \ I !! 29 24 5 58 12 28 53 51 - Poulan HD145H42B | User Manual - Page 33
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 159530 Chassis Wldmt. 2 140356 Drawbar Stretch 94 3 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt 4 19131216 Washer 13/32 x 3/4 x 16 Ga. 5 155272 Bumper Hood/ - Poulan HD145H42B | User Manual - Page 34
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B DRIVE 57 51 ...O.'', 89 elf/ 51 ..-: ' a S ' N O ..., . .., 7, „lee e s, e es •'..,... aC3 *,* -• . ter' • ....,/ , ...... . . c -, ........ ' N. • , • , / / ' i /9 , e 4 . .::: ICY' it '' , '3, S....! , .., .-, i -.:•., ' - Poulan HD145H42B | User Manual - Page 35
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B DRIVE KEY PART NO. NO. 1 2 146682 5 121520X 6 17490512 8 141003 Nut Crownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc Link, Clutch Spring, Return, Clutch KEY PART NO. NO. DESCRIPTION 56 74760620 57 156971 59 140312 61 17490612 62 8883R 63 140186 64 - Poulan HD145H42B | User Manual - Page 36
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B STEERING ASSEMBLY 38 63 11 39 37 36 62 44 51 54 23 56 \ 11 \* 27 17 y 18 19 Cr" ' 22 • 66 40 29' 25 68 .0 ,29 ,29 46 47 68 13 \ 46 8 97 ; 5 47 fr" 15 - 3 32 26 40 28 10 30 36 43 4 ,,1 / / II 8 \ Ik - Poulan HD145H42B | User Manual - Page 37
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B STEERING ASSEMBLY KEY PART NO. 11 Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Unc P Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle Bearing - Poulan HD145H42B | User Manual - Page 38
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B SEAT ASSEMBLY 18 8 14 10 7 5 6 ti 22 0,' 2 21 2 5 -- 26 '-f, - • 41, 25 15 23 177 a 13 17 12 J. 1 •,• r I 4 3 KEY PART NO. NO. 1 140116 2 140551 3 74760616 4 19131610 5 145006 6 73800600 7 124181X 8 17490616 9 19131614 - Poulan HD145H42B | User Manual - Page 39
- - 138311 Decal Handle Lit Height Adjust 159699 • Manual Owner's English - - 159700 Manual Owner's Spanish - - 142341 Decak Drawbar Cntrl Mvt Hyd LT Available accessories not included with tractor: LBD48 42" Snow Blade LSB42 42" Snow Blower LC05 Wheel Weights C42 Grass Catcher LC06 - Poulan HD145H42B | User Manual - Page 40
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B 42" MOWER DECK 76 77 67 68 75 74 73 72 71 8 45 78 79 re 92 ( . tr'- kot, 46 8 82 4 0 37 36 40 84 40 37 - Poulan HD145H42B | User Manual - Page 41
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B 42" MOWER DECK KEY PART NO. NO. 1 144393 2 72140506 3 138017 4 138440 5 Gauge Bracket Extruded Gauge Wheel Spacer Washer 13/32 ID x 1-3/8 OD x 1/4 Washer Felt Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Sery (Std. Deck - Order - Poulan HD145H42B | User Manual - Page 42
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42B TRANSAXLE PEERLESS - MODEL NUMBER 205-027B 180 191, tc„---"189 190 04,-14-fW 208E 209 191 190 / \ O1 a i;toet;,. VMP^%*- MODEL and SERIAL NUMBERS - Poulan HD145H42B | User Manual - Page 43
REPAIR PARTS TRACTOR - - MODEL NUMBER HDI45H42B TRANSAXLE PEERLESS - MODEL NUMBER 205-027B REF PART NO. NO. 32 x 1/2" Lockwasher Nut, 7/16-20 Fan/Coupling (Incl. 189 & 189A) Control Lever Parts. must be ordered from Tecumseh Products Co. NOTE: All component dimensions given in U.S. inches 1 inch - Poulan HD145H42B | User Manual - Page 44
, without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used please contact: American Yard Products Service Department P.O. Box 1687 Orangeburg - Poulan HD145H42B | User Manual - Page 45
SLOPES FOR SAFE OPERATION SIGHTING GUIDE 41, cur TH oUT oN Oorreo ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. \ VLVVVVVVVVVVVVVV4VVVVVIAPrilr 4 )VVVIVIAVIAV 15° MAX. V V 'VVVVVViall'rVVVItYVVVVVI. Operate your Tractor up and down the face - Poulan HD145H42B | User Manual - Page 46
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U
kk4
OWNER'S
MANUAL
MODEL
NO.
HD145H42B
145
HP
42
inch
FILE.
Lawn
Tractor
•
Assembly
•
Operation
•
Customer
Responsibilities
Service
and
Adjustments
•
Storage
•
Troubleshooting
•
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
Poulan
159699
2.21.97
RH
PRINTED
IN
U.S.A.