Poulan HD145H42J User Manual

Poulan HD145H42J Manual

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  • Poulan HD145H42J | User Manual - Page 1
    Do Et r leeNtove 44:$ V 1 OWNER'S MANUAL MODEL NO. HD145H42J 14.5 HP 42 Inch Lawn Tractor • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For
  • Poulan HD145H42J | User Manual - Page 2
    check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. a Look for this symbol to
  • Poulan HD145H42J | User Manual - Page 3
    service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER HD145H42J : U1R BLADE BOLT TORQUE service center/department (See REPAIR PARTS section of this manual
  • Poulan HD145H42J | User Manual - Page 4
    RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES WARRANTY ASSEMBLY OPERATION 2 3 3, 15-19 4 6-8 9-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE 15 20-25 26 27-28 30-45 BACK COVER LIMITED WARRANTY The Manufacturer
  • Poulan HD145H42J | User Manual - Page 5
    packed separately in carton (1) Large Flat Washer Seat (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 Steering Wheel Steering Sleeve (1) Locknut 5/16-18 Manual Parts Bag (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 1/2-13 x 1 (1) Shoulder Bolt 5/16-18 (1) Lock Washer 1/2 (1) Washer 17/32 x 1-3/16
  • Poulan HD145H42J | User Manual - Page 6
    (2) 1/2" wrenches When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the WASHER TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 5). • Cut, from top to bottom
  • Poulan HD145H42J | User Manual - Page 7
    FLAT WASHER LOCK WASHER FIG. 3 CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate
  • Poulan HD145H42J | User Manual - Page 8
    THE FOLLOWING CHECKLIST:  All assembly instructions have been completed.  No remaining loose parts in carton.  Battery is properly inflated for leveling).  Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.  Check wiring. See that
  • Poulan HD145H42J | User Manual - Page 9
    OFF L)ff Y .4 OIL PRESSURE CLUTCH FAST P SLOW LIGHTS ON OVER TEMP LIGHT FUEL CHOKE I MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED UNLOCKED RNHL MOWER LIFT REVERSE NEUTRAL HIGH LOW PARKING BRAKE 15' 0 mama/ ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED
  • Poulan HD145H42J | User Manual - Page 10
    locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER LIGHT SWITCH American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the
  • Poulan HD145H42J | User Manual - Page 11
    BRAKE "ENGAGED" POSITION MOTION CONTROL LEVER CLUTCH/BRAKE PEDAL "DRIVE" POSITION FIG. 7 "DISENGAGED" POSITION STOPPING (See Fig. 7) MOWER BLADES - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/brake pedal into
  • Poulan HD145H42J | User Manual - Page 12
    shut off the engine. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. a CAUTION: Do not operate the mower without either the entire grass catcher, on
  • Poulan HD145H42J | User Manual - Page 13
    of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products Service and Adjustments section of this manual. 13
  • Poulan HD145H42J | User Manual - Page 14
    TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See 'TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so
  • Poulan HD145H42J | User Manual - Page 15
    to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air
  • Poulan HD145H42J | User Manual - Page 16
    the Service and Adjustments section of this manual). TIRES your local parts dealer. Tire problem immediately mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). • Slide blade
  • Poulan HD145H42J | User Manual - Page 17
    cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The
  • Poulan HD145H42J | User Manual - Page 18
    If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering
  • Poulan HD145H42J | User Manual - Page 19
    or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow
  • Poulan HD145H42J | User Manual - Page 20
    blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 17) Mower lower mower to its lowest position. • Roll belt off mower in reverse order of removal instructions
  • Poulan HD145H42J | User Manual - Page 21
    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you willnot properly adjust your mower. SIDE-TO-
  • Poulan HD145H42J | User Manual - Page 22
    manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - • install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. MANDREL
  • Poulan HD145H42J | User Manual - Page 23
    instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service from your local parts dealer. Tire sealant
  • Poulan HD145H42J | User Manual - Page 24
    SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 26) a start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS
  • Poulan HD145H42J | User Manual - Page 25
    it from starting. Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. ro REPLACE FUSE leplace with 30 amp automotive-type plug-in fuse. HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE
  • Poulan HD145H42J | User Manual - Page 26
    belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that ail nuts, bolts and screws are securely fastened. Inspect moving parts will cause problems. • If
  • Poulan HD145H42J | User Manual - Page 27
    mower Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts
  • Poulan HD145H42J | User Manual - Page 28
    deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Headlight
  • Poulan HD145H42J | User Manual - Page 29
    SCHEMATIC TRACTOR - - MODEL NUMBER HD145H42J RED BATTERY BLACK A AMMETER (OPTIONAL) RED WHITE RED G L Y A IGNITION SWITCH CisC\D FUSE 30 WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29
  • Poulan HD145H42J | User Manual - Page 30
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J ELECTRICAL _--- __ _ _ 22 21 42 24 41 - , 43 4 44 26 19 20 25 33 32 31 30 40 r rid kr1 16 ' / ' 8 2 52 29 O .28 27 O
  • Poulan HD145H42J | User Manual - Page 31
    TRACTOR - - MODEL NUMBER HD145H42J LECTRICAL KEY PART NO. NO. DESCRIPTION 1 144925 2 74760412 8 156417 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J 25 146147 26 108824X 27 73510400 28
  • Poulan HD145H42J | User Manual - Page 32
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J CHASSIS AND ENCLOSURES 30 26 25
  • Poulan HD145H42J | User Manual - Page 33
    TRACTOR - - MODEL NUMBER HD145H42J ,HASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 160393 2 140356 3 17490612 4 19131216 5 155272 6 155923 8 155138 9 161937X011 10 72140608 11 155927 12 145660 13 155934X010 14 17490608 15 74180512 16 73510500
  • Poulan HD145H42J | User Manual - Page 34
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J DRIVE 51 57 '1 - 1 I - , ,>'',> ', '' 'Vl a a 89 - -3.-- :orie- --- ,--...-- 41\r, .,),(:. . :---A;":3-). I II a s- - 's , < , 0 .....'i.. Ss • Q- - ii V' ,---- III re 00 0 69 ..-"-. ----..../ Iiqi'i v! - - 0 -'
  • Poulan HD145H42J | User Manual - Page 35
    TRACTOR - - MODEL NUMBER HD145H42J RIVE EY PART O. NO. 1 140607 2 142431 3 144698 8 141003 0 76020416 6 73800500 8 74780616 9 73800600 1 147 74490524 148 159103 149 122052X 150 150935 151 19133210 Keeper, Belt Engine Hydro Screw Guide, Belt, Mower Drive RH Strap, Torque, Lh Washer 13/32 x 1-1/4
  • Poulan HD145H42J | User Manual - Page 36
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J STEERING ASSEMBLY • ri i t , t- • N a , NI 1 " .*"`ft...' ..... 1 • _ 44 51 41 -42 37 36 17 Lijc 18 19 20 23 11 40 at- 29' 25 68 29 29 29 46 8 6 9 3 47 65 68 13 46 8 6 15 9 32 26 40 28 10 30 36
  • Poulan HD145H42J | User Manual - Page 37
    - MODEL NUMBER HD145H42J STEERING ASSEMBLY KEY PART NO. NO. 5/8-11 Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw Hex Socket 18 Unc P Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle Bearing Arm
  • Poulan HD145H42J | User Manual - Page 38
    TRACTOR - - MODEL NUMBER HD145H42J SEAT ASSEMBLY 18 8 9 14 7 0 10 0 2 5 26 8 9 7 5 2 -41 6 22 21 25 15 23 \ 13 17 12 KEY PART NO. NO. 1 140116 2 140551 3 74760616 4 19131610 5 145006 6 73800600 7 124181X 8 17490616 9 19131614 10 155925 12 121246X 13 121248X 14 72050412 DESCRIPTION
  • Poulan HD145H42J | User Manual - Page 39
    Belt Sch Deca Mulch Bag Poulan Deca Btry Dngr/Psn P/L Sym 16 KEY PART Manual Owner's English - - 165371 Manual Owner's Spanish Available accessories not included with tractor: - - LBD48 42" Snow Blade White Service 9 106268X Tire R Ts 18 x 9.5-8 C Service 10 7152J Tube Rear (Service Item
  • Poulan HD145H42J | User Manual - Page 40
    REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42J ENGINE 2 3 72 / O 62 0 0 0 81 13 4 32 4lIiNteIrP 31 40 78 44 46 14 15 16 / 38 33 37 33 29 Spark Arrestor (Flat Scrn) Tank Fuel Front Cap Asm Fuel Clamp Hose KEY PART NO. NO. DESCRIPTION 35 17490512 37 137040 38 40 124028X 44 17490412 46
  • Poulan HD145H42J | User Manual - Page 41
    TRACTOR - - MODEL NUMBER HD145H42J FT 7 8 5 0 0 3 13 2 4 6 0 6 11 5 12 a 4 19 13 0 31 32 0 13-0 00. 31 32 13 ,0 0 19 20 15 17 18 20 16 \ 20 20 15 EY PART 0. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 1 139865 2 139866 3 4939M DESCRIPTION
  • Poulan HD145H42J | User Manual - Page 42
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J MOWER DECK • 76 75 141 73 72 67 • 80 a A c' •Ts., 78 79 92 68 37 36 84 71 81 82 44 43 41 17 0. 36 56
  • Poulan HD145H42J | User Manual - Page 43
    HD145H42J MOWER DECK
  • Poulan HD145H42J | User Manual - Page 44
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42J TRANSAXLE HYDRO GEAR - MODEL NUMBER 319-0500 0 58 19 98 53 52 99 37 34 139 3 35 134 43 29 39 41 27 26 23
  • Poulan HD145H42J | User Manual - Page 45
    TRACTOR - MODEL NUMBER HD145H42J RANSAXLE HYDRO GEAR - MODEL NUMBER 319-0500 AY PART 3. NO. 1 142986 142987 3 142932 4 142928 5 142933 3 7 142934 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x 16 Block,
  • Poulan HD145H42J | User Manual - Page 46
    SERVICE NOTES
  • Poulan HD145H42J | User Manual - Page 47
    16.1V1.2 IC I IG %...1%.) I IJ r n '7I11un I I I106.1 L.A.OrGA7) rvn %or ie Johit a rvos SIGHTING GUIDE LK ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL UT CAS iOUs4T ON DOTTED rs°1.c.6Pe oNes ro••• Ake le,Irr1FF 1,1,1 re+ 1, rorrrl, VLYVVIrle 1,1r Yr rIA,
  • Poulan HD145H42J | User Manual - Page 48
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Do
Et
r
leeNtove
44:$
V
1
OWNER'S
MANUAL
MODEL
NO.
HD145H42J
14.5
HP
42
Inch
Lawn
Tractor
•
Assembly
•
Operation
•
Customer
Responsibilities
•
Service
and
Adjustments
•
Storage
•
Troubleshooting
•
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
Poulan
165370
Rev.
1
7.24.98
RH/JH
PRINTED
IN
U.S.A.