Poulan HDR500H User Manual
Poulan HDR500H Manual
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- Poulan HDR500H | User Manual - Page 1
'S MANUAL MODEL NO. HDR500H 5 HP 17 Inch Tiller • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan - Poulan HDR500H | User Manual - Page 2
Powered Rotary Tillers TRAINING • Rek the Owner's Manual carefully. Be not put hands or feet near or under rotating parts. • Exercise extreme caution when operating on or crossing • Always refer to the operator's guide instructions for important details if the tiller is to be stored for an extended - Poulan HDR500H | User Manual - Page 3
, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your tiller properly. Always observe the "SAFETY RULES". MODEL NUMBER HDR500H SERIAL NUMBER DATE OF PURCHASE THE MODEL AND - Poulan HDR500H | User Manual - Page 4
option, without charge for parts or labor incurred in replacing parts, any part which we find to be . Battery must be maintained in accordance with the instructions furnished. 4 The Warranty period for any products used return the product to an authorized service dealer. Should you have any - Poulan HDR500H | User Manual - Page 5
exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller, all parts and hardware you or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles). OPERATOR'S POSITION FIG. 1 - Poulan HDR500H | User Manual - Page 6
TO MOVE FIG. 4 • Rotate handle assembly down. Insert rear carriage bolt first, with bolt head on L.H. side of tiller and loosely assemble locknut (See Fig. 5). • Insert pivot bolt in front part of plate and tighten. • Cut down remaining corners of carton and lay panels flat. • Lower the handle - Poulan HDR500H | User Manual - Page 7
Tilt tiller forward by lifting handle. Separate cardboard cover from leveling shield. • Rotate tiller handle to the right and pull tiller out suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and Adjustments section of this manual). ?i iCiTI TROL CLUTCH CABLE FIG. 6 CONNECT SHIFT ROD - Poulan HDR500H | User Manual - Page 8
to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their meaning. F FNRA TILLING FORWARD NEUTRAL REVERSE CAUTION ENGINE - Poulan HDR500H | User Manual - Page 9
engine. SHIFT LEVER HANDLE DRIVE CONTROL BAR "ENGAGED" POSITION THROTTLE CONTROL HARD TO SHIFT GEARS • Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears. DEPTH STAKE (See Fig. 10) The depth stake can be raised or lowered to allow you - Poulan HDR500H | User Manual - Page 10
" on page 3 of this manual. All oil must meet A.P.I. Service Classification SF, SG or SH. the drive control bar against the handle to start tiller movement. Tines will not turn. • Move throttle an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage - Poulan HDR500H | User Manual - Page 11
performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. NOTE: If engine does not start, see troubleshooting points. SPARK PLUG CHOKE CONTROL TILLING HINTS a CAUTION: Untilyouareaccustomed to handling your tiller, start actual field use with throttle in - Poulan HDR500H | User Manual - Page 12
. 16 INNER VIEW OF TIRE HAIRPIN CLIP FIG. 15 ADJUST WHEELS FOR CULTIVATING (See Figs. 16 and 17) • Place blocks under right hand side of tiller and remove hairpin clip and clevis pin from right hand wheel. • Move wheel outward approximately 1 inch (2.5 cm) until hole in inner wheel hub lines up - Poulan HDR500H | User Manual - Page 13
full value from the warranty, the operator must maintain tiller as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tiller. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once - Poulan HDR500H | User Manual - Page 14
operation or at least once a year if the tiller is not used for 25 hours in one year. Operation section of this manual. .ftencOv OIL DRAIN PLUG AIR CLEANER (See Fig. 20) Service air cleaner cartridge every twenty brush. • Remove blower housing and clean as necessary. • Keep cylinder fins - Poulan HDR500H | User Manual - Page 15
" on page 3 of this manual. TRANSMISSION Your transmission is sealed and will only require lubrication if serviced. CLEANING Clean engine, wheels, 20 PSI (1.4 kg/cm2) of tire pressure. If tire pressures are not equal, tiller will pull to one side. • Keep tires free of gasoline or oil which can - Poulan HDR500H | User Manual - Page 16
SERVICE AND ADJUSTMENTS TINE REPLACEMENT (See Figs. 24, 25 and 26) A CAUTION: Tines are sharp. Wear gloves or other protection when handling tines. A badly worn tine causes your tiller to work harder and dig more shallow. Most important, worn tines cannot chop and shred organic matter as - Poulan HDR500H | User Manual - Page 17
SERVICE AND ADJUSTMENTS TO REMOVE BELT GUARD (See Fig. 27) NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel. Pull wheel out from tiller IN GROOVE ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES. • Check belt adjustment as described below. • Replace belt guard. - Poulan HDR500H | User Manual - Page 18
, altitude or load. If the carburetor does need adjustment, see engine manual. High speed stop is factory adjusted. do not adjust or damage may ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO - Poulan HDR500H | User Manual - Page 19
TILLER • Clean entire tiller (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual PARTS SUCH your gasoline will cause problems. • If possible, store - Poulan HDR500H | User Manual - Page 20
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not Hard to shift into gear 1. Gears not timed. Tiller shuts off when drive control bar engaged 1. Shift muffler. 12. Make necessary adjustments. 13. Contact an authorized service center/department. 1. Check oil level/change oil. 2. Clean - Poulan HDR500H | User Manual - Page 21
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H HANDLE ASSEMBLY 2 4 0 25 24 22 26 6 22 44% 17 26 74% 17 28 27 15 21 KEY PART NO. NO. DESCRIPTION 1 8389J Grip, Handle 2 121248X Bushing, Snap 3 71191008 Screw, Pan Hd. #10-24 4 126949X428 Bracket, Handle 5 72110514 Bolt, Carriage 5/16-18 - Poulan HDR500H | User Manual - Page 22
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H MAINFRAME, LEFT SIDE 3 2 45.4( 3] 1 3(2 !kS,„ ikr"rrIS.4111,L11 9 7 6 8 39 43 5 37 N\ • 36 14 '• I As.. 33 35 34 32 0 O 31 0 20 19 30 22 28 3 KEY PART NO. NO. 1 73510500 2 10040600 3 73220600 4 165710 5 154734 6 110111X 7 72110404 - Poulan HDR500H | User Manual - Page 23
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H MAINFRAME, RIGHT SIDE 10 9 8 O 1,1 •-• C .% k. )•• O II 0 .... .•-• ••• 0, _ .... .., k .s. .. ./ - - -- /// tk\) • \\ .N. •.. \\Ni d ,/ tk 0 114 v..; \ k I II 1 \ ' ... ,,, •• tk),,.. , \\ "'",.. 4- i 1.7 • / 11 • N\ - Poulan HDR500H | User Manual - Page 24
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H TRANSMISSION 3 2 12 \4 13 15 )RII 14 1110 16 24 25 s4., )61. .24 245D. 9 5 18 Idler Washer, Lock 7/16 Nut, Hex 7/16-20 Bearing, Shaft, Ground Drive L.H. KEY PART NO. NO. 28 106390X 29 102134X 30 150737 31 143008 32 106388X 33 102121X 34 102112X - Poulan HDR500H | User Manual - Page 25
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H TINE SHIELD 24 24 23 23 2 28 6 25 1 27 26 34 5 7 2 6 8 18 23 24 'N? k4,12 16 V ''.ftNo, ' 1)-• 22 ----- 16 13 14 /0 v a', -. ' - -- wet 5 7-1*,P 1:, •1' ,-, O / ',/,/ 114 ., • _., .._ N i.i.,rI' . , 0." -.„ ' " r - Poulan HDR500H | User Manual - Page 26
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H TINE ASSEMBLY 2 5 4 3 3 / i / / #1.1 s', t.i4%-ti( /I ••• 4 1/. , , ,,„• I - 11 I 2 */ 2 a0s1/ 6 7 .004g°1 1 9 11. 9 9 10 4 9 KEY PART NO. NO. 1 4459J 2 132673 3 6554J 4 163552 5 132727 6 73610600 7 10040600 DESCRIPTION Tine, Outer, L.H. - Poulan HDR500H | User Manual - Page 27
REPAIR PARTS TILLER - - MODEL NUMBER HDR500H DECALS 0 0 3 0 2 o 0 el 4 10 0 -ke 0 5 12 9 8 6 ,= I: 0 i 0 0 0 0 0 0 KEY PART NO. NO. 1 157384 2 157387 3 167386 4 143678 5 141907 6 102180X 8 165266 9 141906 10 156199 11 165278 12 162215 - - 167577 - - 167578 DESCRIPTION Decal, Logo - Poulan HDR500H | User Manual - Page 28
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OD
4*
OWNER'S
MANUAL
MODEL
NO.
HDR500H
5
HP
17
Inch
Tiller
•
Assembly
•
Operation
•
Customer
Responsibilities
•
Service
and
Adjustments
•
Storage
•
Troubleshooting
•
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
Poulan
167577
Rev.
1
1.14.99
TR
PRINTED
IN
U.S.A.