Poulan HDR500L User Manual
Poulan HDR500L Manual
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- Poulan HDR500L | User Manual - Page 1
FILE COPY 4t, OWNER'S MANUAL MODEL NO. HDR500L. 5 HP 17 Inch Tiller • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 n - Poulan HDR500L | User Manual - Page 2
Read the Owner's Manual carefully. Be thoroughly or feet near or under rotating parts. Exercise extreme caution when operating on Vibration is generally a warning of trouble. • Stop the engine (motor enclosure. • Always refer to the operator's guide instructions for important details if the tiller is - Poulan HDR500L | User Manual - Page 3
Refer to the Repair Parts section of this manual for part number. TABLE OF CONTENTS SAFETY RULES CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONS ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 MAINTENANCE 3 SERVICE & ADJUSTMENTS 3 STORAGE 4-6 TROUBLESHOOTING 7-11 REPAIR PARTS-TILLER 12 WARRANTY - Poulan HDR500L | User Manual - Page 4
exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller, all parts and hardware you POSITION (See Fig. 1) When right or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles - Poulan HDR500L | User Manual - Page 5
down.Insert rearcarriage bolt first, with bolt head on L.N. side of tiller and loosely assemble locknut (See Fig. 5). • Insert pivot bolt in front part of plate and tighten. • Cut down remaining corners of carton and lay panels flat. • Lower the handle assembly. Tighten nut on carriage bolt bolt - Poulan HDR500L | User Manual - Page 6
tire pressure to 20 PSI (1.4 kg/cm2). HANDLE HEIGHT • Handle height may be adjusted to better suit operator. (See "TO ADJUST HANDLE HEIGHT" in the Service and Adjustments section of this manual). 6 - Poulan HDR500L | User Manual - Page 7
OPERATING YOUR TILLER. Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their - Poulan HDR500L | User Manual - Page 8
OPERATION WEAR YOUR FORESIGHT IS SETTER THAN NO SIGHT The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety - Poulan HDR500L | User Manual - Page 9
of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner manual. All oil must meet A.P.I. Service Classification SF-SJ. 9 - Poulan HDR500L | User Manual - Page 10
mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. NOTE: If engine does not start, see troubleshooting points. TILLING HINTS CAUTION: Until you are accustomed to handling your tiller,start actual field use - Poulan HDR500L | User Manual - Page 11
shaft with shear pins (See "TINE REPLACEMENT" in the Service and Adjustments section of this manual). If the tiller is unusually overloaded or jammed, the break, replace only with those shown in the Repair Parts section of this manual. CULTIVATING Cultivating is destroying the weeds between rows to - Poulan HDR500L | User Manual - Page 12
full value from the warranty, the operator must maintain tiller as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tiller. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once - Poulan HDR500L | User Manual - Page 13
and 19) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tiller is on level surface. • Oil with oil.See"CHECK ENGINE OIL LEVEL' in the Operation section of this manual. OIL DRAIN PLUG OIL LEVEL OIL FILLER PLUG FIG. 19 AIR FILTER - Poulan HDR500L | User Manual - Page 14
• Remove blower housing and clean as necessary. • Keep cylinder fins free of dirt and chaff. CYLINDER FINS MUFFLER BLOWER HOUSING AIR and gap setting is shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. TRANSMISSION Once a season, lubricate the right hand side gear case grease fitting - Poulan HDR500L | User Manual - Page 15
SERVICE AND ADJUSTMENTS A CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug. TILLER TO ADJUST HANDLE - Poulan HDR500L | User Manual - Page 16
SERVICE AND ADJUSTMENTS TINE REPLACEMENT (See Figs. 24, 25 and 26) A CAUTION: Tines are sharp. Wear gloves or other protection when handling tines. A badly worn tine - Poulan HDR500L | User Manual - Page 17
ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES. • Check belt adjustment as described below. • Replace belt guard. • Reposition wheel and replace clevis pin and hairpin clip. GROUND DRIVE BELT ADJUSTMENT (See Fig. 28) For proper belt tension, the extension spring should have about 5/8 inch - Poulan HDR500L | User Manual - Page 18
ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACTYOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. FUEL TANK CLAMP SCREW CASING AND WIRE FIG - Poulan HDR500L | User Manual - Page 19
manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts problems. - Poulan HDR500L | User Manual - Page 20
TROUBLESHOOTING POINTS PROBLEM 1. Drive control bar is not engaged. 2. V-belt not correctly adjusted. 3. V-belt is off pulley(s). 1. Tilling too deep. 2. replace muffler. 12. Make necessary adjustments. 13. Contact an authorized service center/department. 1. Check oil level/change oil. 2. Clean - Poulan HDR500L | User Manual - Page 21
- - MODEL NUMBER HDR500L HANDLE ASSEMBLY 10 2 44% 37 42 36 41 o 1 29 • 2 35 15 35 '1%4 37 38 39 34 4 26 21 KEY PART NO. NO. 1 /32 x 1 x 11 Ga. Lever, Lock, Handle Handle 7 20 19 18 31 KEY PART NO. NO. DESCRIPTION 26 159232 Cable, Clutch 29 73731000 Nut, Keps #10-24 UNC 31 150696 - Poulan HDR500L | User Manual - Page 22
HDR500L MAINFRAME, LEFT SIDE 3 •t3( .. ti 65 , 3 6 39 7 8 37 36 35 34 N 14 3 32 31 29 30 N 28 3 5 4 N 16 19 2 11 12 4 p 23 40 26 15 24 KEY PART 25 KEY PART NO. NO. DESCRIPTION 24 126875X Rivet, Drilled 25 4497H Clip, Hairpin 26 165501X428 Guard, Belt 27 132801 Belt, V 28 - Poulan HDR500L | User Manual - Page 23
REPAIR PARTS TILLER - - MODEL NUMBER HDR500L MAINFRAME, RIGHT SIDE 13 12 (I 16 0 0 0 15 O -. s /)-A;,\/,....,' '. ..... \\ . k . . 2 ....5r sc -.-.. ..z.,.. N %.1,2 :::,), 0 > \ \ ..k %)// --,N \ k ' • ,,,,' 70 _ \\ ., , / 0 ...1 \\... .. k` '''• i i i \ \ \\ - Poulan HDR500L | User Manual - Page 24
PARTS TILLER - - MODEL NUMBER HDR500L TRANSMISSION 2 24 25 6 5 4 r 35 12\ 9 15 V*4- 314 tub 1111017 i6 9 5 18 7 23 1 22 19 29 30 20 2 28 . 7 2 18 37 36 50 24 2563, 60 18-'41 -2425 4 42 41 40 37 39 49-,- 44 48 53 "rk 53 2 24 52 25 44 KEY PART DESCRIPTION KEY PART NO. NO - Poulan HDR500L | User Manual - Page 25
REPAIR PARTS TILLER - - MODEL NUMBER HDR500L TINE SHIELD 23 24 24 23 34 5 2 29 7 8 9 18 28 3 25 32 23 3 27 24 26 16 22 0 0 0 0 0 16 13 14 12 r,s, 11\ /4.0 ... P. .. • 'I . . • a ea / ..„.... • '' ,••,,, , 1 e , -..-..- 4 7",' ./.., /-',', V ,. . :- ••,' A , - • - Poulan HDR500L | User Manual - Page 26
REPAIR PARTS TILLER - - MODEL NUMBER HDR500L TINE ASSEMBLY 2 5 4 3 3 r::•1 6 ....: ** ,te , ....-, ..- - 0 , I 41 „„_0 .„,_ ..,• j 11 ,/ , , .:. z.,1 /M...... - ' .z„. I 4. / i / . - 6),,, Zs • r. ', ,1 , 1. _ , I ." N 01 ," ,, ,i.. l','V I / / l ,' 1i,1' •,I: l Ad. - Poulan HDR500L | User Manual - Page 27
MODEL NUMBER HDR500L DECALS 0 0 2 0 3 0 4 10 0 0 5 12 9 6 0 0 0 0 KEY PART NO. NO. 1 157384 2 157387 3 167386 4 143678 5 141907 6 102180X 7 175643 8 171077 9 141906 10 156199 11 171078 12 162215 - - 184877 184878 DESCRIPTION Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling - Poulan HDR500L | User Manual - Page 28
without charge for parts or labor incurred in replacing parts, any part which we in accordance with the instructions furnished. This Warranty does Exclusions: Excluded from this Warranty are belts, tines, tine adapters, normal wear the product to an authorized service dealer. Should you have Poulan
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FILE
COPY
4t
,
OWNER'S
MANUAL
MODEL
NO.
HDR500L.
5
HP
17
Inch
Tiller
•
Assembly
•
Operation
•
Maintenance
•
Service
and
Adjustments
•
Storage
•
Troubleshooting
•
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
n
184877
Rev.
1
02.21.03
TR
PRINTED
IN
U.S.A.