Poulan P524ESA User Manual

Poulan P524ESA Manual

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  • Poulan P524ESA | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: P524ESA SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 185156 Rev. 1 11.01.02 BY Printed in
  • Poulan P524ESA | User Manual - Page 2
    reach an open flame or spark. WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from with local inspection authorities. • Read the operating and service instruction manual • If snow thrower must be operated over gravel surface
  • Poulan P524ESA | User Manual - Page 3
    of trouble. parts have guide instructions for important problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions
  • Poulan P524ESA | User Manual - Page 4
    SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 ASSEMBLY / PRE-OPERATION 5-7 OPERATION 8-13 MAINTENANCE 14-15 MAINTENANCE SCHEDULE 14 SERVICE AND ADJUSTMENTS 16-18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20-31 PARTS PACKED SEPARATELY IN CARTON 4
  • Poulan P524ESA | User Manual - Page 5
    / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers
  • Poulan P524ESA | User Manual - Page 6
    ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod
  • Poulan P524ESA | User Manual - Page 7
    Though seldom required, the weight bag will reduce the tendency of the auger housing to ride up on hard, icy drifts. Should conditions require it, install as follows: 1. Shut off engine and wait for all moving parts to stop. 2. Fill weight bag with desired amount of sand. 3. Place weight bag on top
  • Poulan P524ESA | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan P524ESA | User Manual - Page 9
    SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL OPERATION ENGINE OIL CAP AUGER DISCHARGE CHUTE CONTROL LEVER WITH DIPSTICK CONTROL LEVER DRIVE SPEED CONTROL LEVER GASOLINE FILLER CAP CHUTE DEFLECTOR TRACTION DRIVE CONTROL LEVER THROTTLE / ENGINE CONTROL OIL DRAIN PLUG RECOIL (AUXILIARY
  • Poulan P524ESA | User Manual - Page 10
    (See Figs. 13 & 14) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use a stick, NOT YOUR HANDS, to unclog the chute and/
  • Poulan P524ESA | User Manual - Page 11
    OPERATION HIGH POSITION KNOB CHUTE DEFLECTOR LOW POSITION FIG. 14 TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever
  • Poulan P524ESA | User Manual - Page 12
    and wait for all moving parts to stop. 2. Adjust skid . To avoid engine problems, the fuel system See Storage Instructions for additional be reversed, providing additional service before requiring replacement. Replace OIL" in the Maintenance section of this manual. ADD GASOLINE (See Fig. 18)
  • Poulan P524ESA | User Manual - Page 13
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
  • Poulan P524ESA | User Manual - Page 14
    instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure
  • Poulan P524ESA | User Manual - Page 15
    manual). TheV-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer . (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 1. Disconnect spark plug wire from spark plug
  • Poulan P524ESA | User Manual - Page 16
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts is discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS Both right and left-hand
  • Poulan P524ESA | User Manual - Page 17
    recommended that the belt(s) be replaced by a qualified service center. NOTE: It is recommended that both the auger OEM) belts available from your nearest dealer.Using other than OEM belts can TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and
  • Poulan P524ESA | User Manual - Page 18
    punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan P524ESA | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM CAUSE CORRECTION Does not to FAST position. 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime. 8.
  • Poulan P524ESA | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - MODEL NUMBER P524ESA AUGER HOUSING / IMPELLER ASSEMBLY 48 49 19 51 33 35 32 34 47 36 37 44 27 16 14 4 13
  • Poulan P524ESA | User Manual - Page 21
    SNOW THROWER - MODEL NUMBER P524ESA AUGER HOUSING / IMPELLER ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 183578 Bag, Weight 2 183577 Bracket, Weight Bag 3 74520524 Screw, Hex Head 5/16-18 x 1-1/2 4 181083 Pulley, Impeller 5 175323 Bearing Assembly, Flange 6 155377 Nut,
  • Poulan P524ESA | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL NUMBER P524ESA CONTROL PANEL / DISCHARGE CHUTE 19 1 2 2 2 6 14 26 27 28 25 20 29 27 4 5 6 14 13 3 11 9 16 24 7 18 12 11 17 14 15 10 8 8 22
  • Poulan P524ESA | User Manual - Page 23
    CONTROL PANEL / DISCHARGE CHUTE KEY PART NO. NO. DESCRIPTION 1 183334 Knob, Lever 2 17501010 Screw #10-24 x 5/8 3 179096X479 Strap, Slotted 4 73800600 Nut, Lock 3/8-16 5 19131316 Washer, Flat 3/8 6 178659 Control Assembly, Chute Rotater 7 178638X479 Support, Pivot 8 150078 Screw, Hex
  • Poulan P524ESA | User Manual - Page 24
    REPAIR PARTS HANDLES SNOW THROWER - MODEL NUMBER P524ESA 3 13 4 2 4 5 4 14 12 11 5 6 13 58 6 9 4 11 36 7 5 11 28 15 18 10 33 37 19 34 35 23 21 20 21 16 17 20 22 15 16 17 22 30 32 31 31 32 24 27 25 24 27 26 24
  • Poulan P524ESA | User Manual - Page 25
    HANDLES SNOW THROWER - MODEL NUMBER P524ESA KEY PART NO. NO. DESCRIPTION 1 178875X479 Lever, Auger Control, RH 2 178648X479 Lever, Traction Drive Control, LH 3 179439 Nut, Cage 1/4-20 4 178888 Bushing, Flange 5 169675 Retainer, Hairpin 6 180402
  • Poulan P524ESA | User Manual - Page 26
    REPAIR PARTS DRIVE 13 SNOW THROWER - MODEL NUMBER P524ESA 5 2 45 3 1 1 45 3 5 2 45 1 13 14 15 22 16 12 21 5 6 11 43 3 42 3 2 7 8 9 10 2 3 2 3 5 45 32 7 17 1 24 18 19 21 23 32 41 23 25 26 20 44 34 15 29 22 27 41 33 31 28 30 22 26 35 33 36 38 39 40 37
  • Poulan P524ESA | User Manual - Page 27
    SNOW THROWER - MODEL NUMBER P524ESA KEY PART NO. NO. DESCRIPTION 1 150078 Screw, Hex Head 5/16-18 x 3/4 2 73800500 Nut, 28 175340 Shaft, Short Hex 29 175350X479 Lever, Shifter Plate 30 175349X479 Bracket, Shifter Support 31 72270505 Bolt, Carriage 5/16-18 x 5/8 32 178879 Key, Square 1/4
  • Poulan P524ESA | User Manual - Page 28
    REPAIR PARTS SNOW THROWER - MODEL NUMBER P524ESA CHASSIS / ENGINE / PULLEYS 30 3 29 55 31 38 55 39 36 37 42 32 33 6 41 34 35 50 52
  • Poulan P524ESA | User Manual - Page 29
    Traction Idler Pulley, Idler (2-1/4) Engine, Tecumseh, Model Number HSSK55 (Order parts from Engine manufacturer) Screw, Hex Head 5/16-18 x 1-1/4 Washer Drive Washer, Flat 3/8 Washer, Lock 3/8 Screw, Hex Head 3/8-24 x 1-3/8 Guide, Belt Cover, Belt Cover, Toolbox Screw, Hex Head 1/4-20 x 1/2 Bolt,
  • Poulan P524ESA | User Manual - Page 30
    REPAIR PARTS WHEELS / DECALS SNOW THROWER - MODEL NUMBER P524ESA 2 1 4 5 6 4 1 3 2 5 3 1 2 4 1 3 9 8 6 5 10 7 30
  • Poulan P524ESA | User Manual - Page 31
    - - 185156 - - 185158 DESCRIPTION Decal, Danger Decal, Poulan, 5.5HP/24" Decal, Danger, Deflector Decal, Danger Decal, Poulan Decal, Instruction Decal, Traction Lever Decal, Auger Lever Decal, Speed Control Owner's Manual, English Owner's Manual, French NOTE: All component dimensions given in
  • Poulan P524ESA | User Manual - Page 32
    our option, without charge for parts or labor incurred in replacing parts, any part which we find to be , and maintained in accordance with the instructions furnished. This Warranty does not apply must return the product to an authorized service dealer. Should you have any unanswered questions
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OWNER'S MANUAL
MODEL NUMBER:
P524ESA
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
185156 Rev. 1
11.01.02
BY
Printed in U.S.A.
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious
injury.