Poulan P624ES User Manual

Poulan P624ES Manual

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  • Poulan P624ES | User Manual - Page 1
    Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: P624ES SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation Gasoline containing up to 10% ethanol (E10) is acceptable
  • Poulan P624ES | User Manual - Page 2
    WARNING: Snow throwers have exposed rotating parts, which follow all instructions on the machine and in the manual(s) before snow thrower. 4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble
  • Poulan P624ES | User Manual - Page 3
    any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your snow
  • Poulan P624ES | User Manual - Page 4
    these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will necessary to ensure proper tightness. REMOVE SNOW THROWER FROM CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut down
  • Poulan P624ES | User Manual - Page 5
    top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates. UNFOLD UPPER HANDLE 1. Raise upper handle to
  • Poulan P624ES | User Manual - Page 6
    ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower. 2. Position chute rotater head over chute bracket. If necessary,
  • Poulan P624ES | User Manual - Page 7
    adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning. DANGER OR WARNING PRIMER FORWARD REVERSE READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS
  • Poulan P624ES | User Manual - Page 8
    - used to store spare shear bolts, locknuts and wrench. Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use. Electric start button - used for starting the engine. Choke control - used for starting a cold engine. Drive speed control lever
  • Poulan P624ES | User Manual - Page 9
    is located beneath the fuel tank on the engine. Always operate the snow thrower with the fuel shut-off valve in the OPEN position. TO CONTROL SNOW DISCHARGE (See Figs. 11 & 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown
  • Poulan P624ES | User Manual - Page 10
    conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep
  • Poulan P624ES | User Manual - Page 11
    snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position. 1. Shut off engine and wait for all moving parts additional service before section of this manual. ADD GASOLINE (See engine problems, Instructions
  • Poulan P624ES | User Manual - Page 12
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear
  • Poulan P624ES | User Manual - Page 13
    thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year, you
  • Poulan P624ES | User Manual - Page 14
    are not adjustable. Replace belts if they begin to slip from wear. (See "TO REMOVE BELT COVER" in the Service and Adjustments section of this manual). The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your
  • Poulan P624ES | User Manual - Page 15
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts with plug. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in the Operation section of this manual. CHUTE
  • Poulan P624ES | User Manual - Page 16
    be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive chute to be removed from snow thrower. 3. REMOVE BELT COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY
  • Poulan P624ES | User Manual - Page 17
    HOLE ENGINE SEE ENGINE MANUAL. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 2,134 meters. If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a service center/department. ENGINE SPEED
  • Poulan P624ES | User Manual - Page 18
    necessary (See "TO REPLACE BELTS" in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary
  • Poulan P624ES | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few authorized service center/department. Loss of snow discharge or slowing of snow discharge
  • Poulan P624ES | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 11 13 12 4 11 3 12 10 11 7 8 14 1 9 34 2 9 9 30 34 29 31 27 28 28 26 25 23
  • Poulan P624ES | User Manual - Page 21
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO. 532 18 41-05 584 64 83-01 532 18 89-09 585 09
  • Poulan P624ES | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 532 41 52-95 532 41 62-15 872 27 05-05 532 15 53-77 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−
  • Poulan P624ES | User Manual - Page 23
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) AUGER HOUSING / IMPELLER ASSEMBLY 1 2 2 1 3 01.07.024-B 3 KEY NO. 1 2 3 PART NO. 532 42 04-78 532 41 19-39 532 17 95-82 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 2 1 3 3 1 2 01.11.003-B KEY NO. 1 2 3 PART
  • Poulan P624ES | User Manual - Page 24
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) CONTROL PANEL / CHUTE 2 3 6 1 8 6 7 6 13 12 01.09.005-E 11 10 5 9 11 4 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART 18 X .625 NUT 1/4−20 WASHER PLASTIC WASHER CHUTE SNOW SHIELD SHIELD RETAINER STRAP NOTE: All component dimensions given
  • Poulan P624ES | User Manual - Page 25
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) CONTROL PANEL / CHUTE 2 2 1 *3 *7 *6 *4 *5 01.09.010-C KEY NO. 1 2 *3 *4 *5 *6 *7 PART NO. 532 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1
  • Poulan P624ES | User Manual - Page 26
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) HANDLES 5 1 6 KEY PART NO. NO. DESCRIPTION 8 5 8 6 2 39 7 8 49 75-13 817 00 05-10 817 00 06-16 817 00 06-12 DESCRIPTION LOWER HANDLE PIVOT SUPPORT WELDMENT SCREW 5/16−18 X .750 SCREW 3/8−16 X 1.00 SCREW 3/8-16 X .750 NOTE:
  • Poulan P624ES | User Manual - Page 27
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) HANDLES 2 10 9 56 4 7 8 11 12 3 1 13 11 14 13 11 12 12 13 13 11 12 01.08.021-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 585 19 88-02 581 77 98-01 581 77 97-01 584 80 90-01 585 00 47
  • Poulan P624ES | User Manual - Page 28
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) HANDLES 2 1 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 28
  • Poulan P624ES | User Manual - Page 29
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) HANDLES 1 2 3 2 KEY PART NO. NO. DESCRIPTION 1 532 18 33-52 CONSOLE PANEL 2 532 18 44-71 SCREW 10−24 X .625 3 532 17 52-62 SCREW 10−24 X 1.25 3 01.10.001-B 4 5 2 1 6 01.08.007-D KEY PART 3 NO. NO. DESCRIPTION 1
  • Poulan P624ES | User Manual - Page 30
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) DRIVE ITEM 42 EXPLODED 2 46 45 1 16 17 1514 15 11 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan P624ES | User Manual - Page 31
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) DRIVE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 532 19 88-75 817 50 10-10 532 41 54-31 817 49 05-08 532 05 70-79 532 40 54-85
  • Poulan P624ES | User Manual - Page 32
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) DRIVE 5 8 6 7 8 1b 6 1b 1a 4 3 KEY PART NO. NO. DESCRIPTION 1 532 18 82-26 AXLE ASSEMBLY 2 3 (assy of 1a,1b) 1a 532 17 93-52 AXLE SHAFT 1b 532 18 42-06
  • Poulan P624ES | User Manual - Page 33
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 1 01.00.034-A KEY NO. - - 1 2 3 PART NO. 532 43 60-67 532 42 92-75 532 15 04-06 532 42 88-67 DESCRIPTION COMPLETE LCT ENGINE PW2HK18650178E FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 KEY NO. 1 PART
  • Poulan P624ES | User Manual - Page 34
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) CHASSIS / ENGINE / PULLEYS 14 11 21 19 20 18 17 20 18 22 6 16 15 13 12 7 10 4 5 3 8 1 2 9 01.21.003-F KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART 18 X 1.00 LOCKWASER 5/16 BELT GUIDE WASHER IDLER BUSHING CAPSCREW HEX HEAD 5/
  • Poulan P624ES | User Manual - Page 35
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) WHEELS 1 2 01.06.018-A KEY NO. 1 2 PART NO. 581 18 53-01 581 18 54-01 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4
  • Poulan P624ES | User Manual - Page 36
    PARTS SNOW THROWER - - MODEL NUMBER P624ES (96198004302) BAG OF PARTS 3 2 1 01.14.004-B 45 7 6 KEY NO. 1 2 3 4 5 6 7 PART NO IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 36
  • Poulan P624ES | User Manual - Page 37
    NUMBER P624ES (96198004302) DECALS 1 4 9 6 1 3 11 KEY NO. 1 3 4 6 9 11 - - - PART NO. 532 18 10-37 532 18 10-35 532 18 10-42 532 18 10-33 581 43 01-01 581 43 01-02 585 22 97-27 585 22 97-31 DESCRIPTION DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, INSTRUCTION DECAL
  • Poulan P624ES | User Manual - Page 38
    REPAIR PARTS SNOW THROWER - MODEL P624ES (96198004302) COMPLETE ENGINE-532436067 5 56 4 37 64 30 62 27 31 57 49 47 39 53* 52* 41 40 *Included with part# 40 38 44 36 34 25 29 61 GENII 208 HOP SNOW ENGINE SERVICE KIT PW2HK18650178EABGJOQUVYE1M PW2HK18650178PABGOQUVE1M
  • Poulan P624ES | User Manual - Page 39
    HOUSING ASSEMBLY, ELECTRIC START-SNOW (BLACK) BLOWER HOUSING ASSEMBLY MANUAL START-SNOW (BLACK) SHIELD, CYLINDER SHIELD,FLYWHEEL-ELECTRIC START (IF EQUIPPED) SHIELD, FLYWHEEL-MANUAL START VALVE COVER FUEL PETCOCK, SNOW FLYWHEEL ASSEMBLY, ELECTRIC START-SNOW KEY PART NO. NO. DESCRIPTION 26A 532
  • Poulan P624ES | User Manual - Page 40
    charge for parts or labor incurred in replacing parts, any part which be maintained in accordance with the instructions furnished. 4. The Warranty period for service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Outdoor Products Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
P624ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
585 22 97-27 Rev. 1
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.