Poulan P627ES User Manual

Poulan P627ES Manual

Poulan P627ES manual content summary:

  • Poulan P627ES | User Manual - Page 1
    Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: P627ES WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. SNOW THROWER Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
  • Poulan P627ES | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan P627ES | User Manual - Page 3
    Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 SERVICE AND ADJUSTMENTS 15-17 PRODUCT SPECIFICATIONS 3 STORAGE 18 CUSTOMER RESPONSIBILITIES 3 TROUBLESHOOTING 19 ASSEMBLY / PRE-OPERATION 4-7 REPAIR PARTS 20
  • Poulan P627ES | User Manual - Page 4
    (73800400) (2) HANDLE KNOBS ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety 2. Cut down all four corners of carton and carton and check carton thoroughly for additional loose parts. snow thrower, all parts and hardware you assemble must be tightened securely.
  • Poulan P627ES | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan P627ES | User Manual - Page 6
    snap into place. PLASTIC TIE AUGER CONTROL ROD INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of
  • Poulan P627ES | User Manual - Page 7
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan P627ES | User Manual - Page 8
    MUFFLER GASOLINE FILLER CAP CHOKE CONTROL OPERATION ELECTRIC START BUTTON AUGER CONTROL LEVER POWER CORD PLUG DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR SAFETY IGNITION KEY ON / OFF SWITCH PRIMER FUEL SHUT-OFF VALVE RECOIL (AUXILIARY
  • Poulan P627ES | User Manual - Page 9
    DISCHARGE (See Figs. 11 & 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan P627ES | User Manual - Page 10
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan P627ES | User Manual - Page 11
    and wait for all moving parts to stop. 2. Adjust storage. To avoid engine problems, the fuel system should season. See Storage Instructions for additional information. be reversed, providing additional service before requiring replacement. Replace Maintenance section of this manual. ON / OFF SWITCH
  • Poulan P627ES | User Manual - Page 12
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
  • Poulan P627ES | User Manual - Page 13
    operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to parts dealer. Tire sealant also prevents tire dry rot and corrosion. 13
  • Poulan P627ES | User Manual - Page 14
    manual). The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 1. Remove safety ignition key and disconnect
  • Poulan P627ES | User Manual - Page 15
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 18) AUGER SHEAR BOLTS Both right and left
  • Poulan P627ES | User Manual - Page 16
    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
  • Poulan P627ES | User Manual - Page 17
    leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and INNER HOLE WHEEL HUB ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. to suspected carburetor problems, take your snow thrower to a qualified service center. ENGINE
  • Poulan P627ES | User Manual - Page 18
    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
  • Poulan P627ES | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan P627ES | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P627ES (96198004402) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 11 13 12 4 11 .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20
  • Poulan P627ES | User Manual - Page 21
    P627ES (96198004402) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow
  • Poulan P627ES | User Manual - Page 22
    - - MODEL NUMBER P627ES (96198004402) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 (5x) 4 (5x) 2 01.07.002-A KEY NO. 1 2 3 4 PART NO. 532 41 52-71 532 40 77-27 872 27 05-05 532 15 53-77 DESCRIPTION AUGER HOUSING 27 SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 1 KEY NO. 1 2 PART NO. 532 42
  • Poulan P627ES | User Manual - Page 23
    THROWER - - MODEL NUMBER P627ES (96198004402) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 532 42 04-78 532 41 19-39 532 17 95-82 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 2 1 3 3 1 2 01.11.003-B KEY NO. 1 2 3 PART NO. 532 43 59
  • Poulan P627ES | User Manual - Page 24
    MODEL NUMBER P627ES (96198004402) CONTROL PANEL / CHUTE 2 3 6 11 10 5 8 6 9 11 4 11 7 1 6 13 12 01.09.005-E KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow
  • Poulan P627ES | User Manual - Page 25
    THROWER - - MODEL NUMBER P627ES (96198004402) CONTROL PANEL / CHUTE 2 2 *3 1 *7 *6 *4 *5 01.09.010-C KEY NO. 1 2 *3 *4 *5 *6 *7 PART NO. 532 42 82- NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch
  • Poulan P627ES | User Manual - Page 26
    SNOW THROWER - - MODEL NUMBER P627ES (96198004402) HANDLES 5 1 10 KEY PART NO. NO. DESCRIPTION 6 1 532 42 10-69 PLOW HANDLE LH 44 36-17 817 00 05-10 817 00 06-16 817 00 06-12 DESCRIPTION LOWER HANDLE PIVOT SUPPORT WELDMENT SCREW 5/16−18 X .750 SCREW 3/8−16 X 1.00 SCREW 3/8-16 X .750 NOTE:
  • Poulan P627ES | User Manual - Page 27
    P627ES (96198004402) HANDLES 2 10 9 56 4 7 8 11 12 13 3 1 11 14 13 11 12 12 13 13 11 12 01.08.021-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your
  • Poulan P627ES | User Manual - Page 28
    - - MODEL NUMBER P627ES (96198004402) HANDLES 2 1 3 8 9 4 5 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 584 80 87 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan P627ES | User Manual - Page 29
    SNOW THROWER - - MODEL NUMBER P627ES (96198004402) HANDLES 1 2 3 2 KEY PART NO. NO. DESCRIPTION 1 532 18 33-52 CONSOLE PANEL 2 532 18 44-71 SCREW 10−24 X .625 3 532 17 52-62 SCREW 10−24 X 1.25 3 01.10.001-B 4 5 2 1 6 01.08.007-D KEY PART NO. NO. DESCRIPTION 3 1 532 41 62-88
  • Poulan P627ES | User Manual - Page 30
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER P627ES (96198004402) DRIVE ITEM 42 EXPLODED 2 46 45 1 16 17 1514 15 11 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan P627ES | User Manual - Page 31
    THROWER - - MODEL NUMBER P627ES (96198004402) DRIVE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 532 19 88-75 817 54 10-08 532 41 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PART NO. 532 17 53-44 532 17 86-13 874 76 05-14 812 00 00-12 532
  • Poulan P627ES | User Manual - Page 32
    - MODEL NUMBER P627ES (96198004402) DRIVE 7 8 1b 6 8 6 1b 1a 5 4 3 2 3 5 4 01.03.005-C KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 532 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and
  • Poulan P627ES | User Manual - Page 33
    NUMBER P627ES (96198004402) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 01.00.034-A KEY NO. - - 1 2 3 PART NO. 532 43 60-67 532 42 92-75 532 15 04-06 532 42 88-67 DESCRIPTION COMPLETE LCT ENGINE PW2HK18650178E FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 1 01.01.004-A 1 KEY NO. 1 PART NO. DESCRIPTION
  • Poulan P627ES | User Manual - Page 34
    P627ES (96198004402) CHASSIS / ENGINE / PULLEYS 21 19 20 18 11 17 14 20 18 22 16 15 13 6 12 7 10 4 5 3 8 1 2 9 01.21.003-F KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART TRACTION SCREW 5/16-18 X 1.00 LOCKWASER 5/16 BELT GUIDE WASHER IDLER BUSHING CAPSCREW HEX HEAD 5/16 X 1.25 GR5
  • Poulan P627ES | User Manual - Page 35
    SNOW THROWER - - MODEL NUMBER P627ES (96198004402) WHEELS 1 2 01.06.018-A KEY NO. 1 2 PART NO. 581 18 53-01 581 18 54-01 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan P627ES | User Manual - Page 36
    THROWER - - MODEL NUMBER P627ES (96198004402) BAG OF PARTS 3 2 1 01.14.004-B 45 7 6 KEY NO. 1 2 3 4 5 6 7 PART NO. 532 19 85-63 532 16 96-75 532 42 91-12 873 80 06-00 819 13 13-16 532 19 20-90
  • Poulan P627ES | User Manual - Page 37
    NUMBER P627ES (96198004402) DECALS 1 4 9 6 1 3 11 KEY NO. 1 3 4 6 9 11 - - - PART NO. 532 18 10-37 532 18 10-35 532 18 10-42 532 18 10-33 581 43 01-01 581 43 01-02 585 23 03-27 585 23 03-31 DESCRIPTION DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, INSTRUCTION DECAL
  • Poulan P627ES | User Manual - Page 38
    SNOW THROWER - MODEL P627ES (96198004402) COMPLETE ENGINE-532436067 5 56 4 37 64 30 62 27 31 57 49 47 39 53* 52* 41 40 *Included with part# 40 38 44 36 34 25 29 61 GENII 208 HOP SNOW ENGINE SERVICE KIT PW2HK18650178EABGJOQUVYE1M PW2HK18650178PABGOQUVE1M PW2HK18650178EABGOQUVE1M
  • Poulan P627ES | User Manual - Page 39
    REPAIR PARTS SNOW THROWER - MODEL P627ES (96198004402) COMPLETE ENGINE-532436067 KEY PART NO. NO. DESCRIPTION 1 532 -ELECTRIC START (IF EQUIPPED) SHIELD, FLYWHEEL-MANUAL START VALVE COVER FUEL PETCOCK, SNOW FLYWHEEL ASSEMBLY, ELECTRIC START-SNOW KEY PART NO. NO. DESCRIPTION 26A 532 42 05
  • Poulan P627ES | User Manual - Page 40
    for parts or labor incurred in replacing parts, any part which be maintained in accordance with the instructions furnished. 4. The Warranty period for service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Outdoor Products Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
P
627
ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
585 23 03-27
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.