Poulan PD20PH48STB User Manual

Poulan PD20PH48STB Manual

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  • Poulan PD20PH48STB | User Manual - Page 1
    Do Not Throw Away 02153 OWNER'S MANUAL MODEL: PD20PH48STB WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. LAWN TRACTOR Always Wear Eye Protection During Operation 186666 Rev. 3 08.15.03 RD/TR Printed in U.S.A.
  • Poulan PD20PH48STB | User Manual - Page 2
    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Avoid starting or stopping
  • Poulan PD20PH48STB | User Manual - Page 3
    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan PD20PH48STB | User Manual - Page 4
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to
  • Poulan PD20PH48STB | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Steering Sleeve Gauge Wheels (4) Shoulder Bolts (4) Adjusting Bars (4) Wheels Steering Nose Roller (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Flanged Pins Mower (2) Locknuts 5/16-18 Rod Retainer Spring Nose Roller Brackets (2) Hex Bolts 5/16-18 x
  • Poulan PD20PH48STB | User Manual - Page 6
    lines on all four panels of carton. Remove end panels and lay side panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) • Remove locknut and large flat washer from steering
  • Poulan PD20PH48STB | User Manual - Page 7
    follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is 3/8-16 center locknuts and tighten securely. • For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis
  • Poulan PD20PH48STB | User Manual - Page 8
    of mower deck. • Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley mower suspension. • Raise deck to highest position. • Adjust gauge wheels before operating mower as shown in the Operation section of this manual
  • Poulan PD20PH48STB | User Manual - Page 9
    the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted
  • Poulan PD20PH48STB | User Manual - Page 10
    MOWER HEIGHT 15 MOWER LIFT 15 ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) Failure to follow instructions result in damage to the tractor and/or engine. HOT
  • Poulan PD20PH48STB | User Manual - Page 11
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual lower the mower deck or other attachments mounted to your tractor. LIFT LEVER
  • Poulan PD20PH48STB | User Manual - Page 12
    key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control
  • Poulan PD20PH48STB | User Manual - Page 13
    to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual
  • Poulan PD20PH48STB | User Manual - Page 14
    specifications of the manufacturer of your tractor. Use common sense when towing. manual). • To change engine oil, see the Maintenance section in this manual. in storage. To avoid engine problems,the fuel system should be next season. See Storage Instructions for additional information. Never use
  • Poulan PD20PH48STB | User Manual - Page 15
    procedure three times. • Your tractor is now purged and now ready for normal operation. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for
  • Poulan PD20PH48STB | User Manual - Page 16
    as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should
  • Poulan PD20PH48STB | User Manual - Page 17
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan PD20PH48STB | User Manual - Page 18
    battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS
  • Poulan PD20PH48STB | User Manual - Page 19
    excess oil. TO SERVICE CARTRIDGE • Replace a dirty tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower
  • Poulan PD20PH48STB | User Manual - Page 20
    "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 19) • Place attachment clutch in "DISENGAGED" position. • If equipped
  • Poulan PD20PH48STB | User Manual - Page 21
    SERVICE AND ADJUSTMENTS • Engage belt tension rod by pushing rod into locking highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are
  • Poulan PD20PH48STB | User Manual - Page 22
    SERVICE AND ADJUSTMENTS • Remove screws from R.H. mandrel cover and remove cover. • routing making sure belt is in all grooves correctly. • Reinstall mower to tractor (See "TO INSTALL MOWER" in this section of manual). L.H. MANDREL SECONDARY IDLER ARM IDLER PULLEY SPRING SECONDARY SPRING ARM
  • Poulan PD20PH48STB | User Manual - Page 23
    SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual
  • Poulan PD20PH48STB | User Manual - Page 24
    SERVICE to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS Maintenance section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A
  • Poulan PD20PH48STB | User Manual - Page 25
    SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts FILTER" in the Maintenance section of this manual). • Choke should be closed. If it
  • Poulan PD20PH48STB | User Manual - Page 26
    enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Mainte- nance section of this manual). • Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan PD20PH48STB | User Manual - Page 27
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan PD20PH48STB | User Manual - Page 28
    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
  • Poulan PD20PH48STB | User Manual - Page 29
    TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 A1 NONE A2+L NONE NONE BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS GFC PTO SWITCH POSITION CIRCUIT
  • Poulan PD20PH48STB | User Manual - Page 30
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 ELECTRICAL 22 79 21 42 40 26 81 25 16 33 30 50 10 11 D.C. AMPERES 45 52 29 12 2 1 8 27 12 55 28 30
  • Poulan PD20PH48STB | User Manual - Page 31
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 ELECTRICAL KEY PART NO. NO. 1 144927 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 176138 21 175688 22 4152J 25 146148 26 175158 28 145491 29 160784
  • Poulan PD20PH48STB | User Manual - Page 32
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 CHASSIS AND ENCLOSURES 17 10 217 30 161 10 29 166 166 28 90 159 166 31 209 9 156
  • Poulan PD20PH48STB | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket, Asm. Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 175351 Duct Hood 59
  • Poulan PD20PH48STB | User Manual - Page 34
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 DRIVE 57 51 89 243 116 212 63 254 240 16 90 221 219 19 59 19 221 56
  • Poulan PD20PH48STB | User Manual - Page 35
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 DRIVE KEY PART NO. NO. DESCRIPTION 1 - - - - - - Transaxle (Order parts from trans- axle manufacturer) Hydro gear Model 336-0510 6 17060512 Screw 5/16-18 x 3/4 9 179334 Clutch Elec 15 74490544 Bolt Hex Flghd 5/16
  • Poulan PD20PH48STB | User Manual - Page 36
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 STEERING ASSEMBLY 38 12 72 1 37 91 43 68 29 15 41 42 37 36 88 71 29 17 46 8 6 2 87 5 68 67 13 65 46 8 6 67 67 82 29 3 32 11 40 94 10 11 40 87 5 4 43 43 6 8 steering_stealth_prem_6 36
  • Poulan PD20PH48STB | User Manual - Page 37
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 180656 Wheel Steering 2 172393 Axle Cast Lt Machined 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X
  • Poulan PD20PH48STB | User Manual - Page 38
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 ENGINE 3 2 1 25 16 17 26 32 38 17 101 14 17 31 33 8 13 10 6 5 116 37 112 41 33 29 23 OPTIONAL EQUIPMENT Spark Arrester 45 4 engine-ko.twin_15 38
  • Poulan PD20PH48STB | User Manual - Page 39
    PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 ENGINE KEY PART NO. NO. DESCRIPTION 1 175439X428 Control Throttle 2 171875 Screw HwHd Hi-Lo #13-16 x 3/4 3 Engine, Kohler Model CV674 (Order parts 25.4 mm For engine service and replacement parts, call the toll free
  • Poulan PD20PH48STB | User Manual - Page 40
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 5 6 22 2 21 16 25 15 11 13 17 12 seat_lt.knob_1 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 182493 11
  • Poulan PD20PH48STB | User Manual - Page 41
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 DECALS 11 2 12 16 4 4 3 10 2 9 1 8 20 6 5 KEY PART NO. NO. 1 164095 2 176303 3 176273 4 185511 5 185686 6 173587 7 173589 9 172740 10 157140 11 172743 12 177982 7 13 15 14 DESCRIPTION Decal Dash Decal Fender
  • Poulan PD20PH48STB | User Manual - Page 42
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 MOWER LIFT 29 28 27 25 24 23 7 41 37 38 40 36 13 13 11 5 49 30 4 6 1 50 3 26 2 6 5 4 12 13 51 49 52 32 13 31 32 53 13 51 49 54 13 15 54 20 18 16 17 lift-rh.1pc.stlt_13 42
  • Poulan PD20PH48STB | User Manual - Page 43
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 MOWER LIFT KEY NO. 1 2 3 4 5 6 7 11 12 13 15 16 17 18 20 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50 51 52 53 54 PART NO. 184432 159476 138284 12000002 19211621 120183X 175830 175370 175371 4939M
  • Poulan PD20PH48STB | User Manual - Page 44
    REPAIR PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 MOWER DECK 46 45 33 49 36 130 52 49 36 37 32 42 112 31 49 36 99 33 43 30 121 126 49 42
  • Poulan PD20PH48STB | User Manual - Page 45
    PARTS TRACTOR - MODEL NUMBER PD20PH48STB, PRODUCT NUMBER 954 56 95-16 MOWER DECK KEY PART NO. NO. DESCRIPTION 1 180358X421 Deck Weldment Mower Retainer Spring Keeper Belt Idler Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Relplacement Mower, Complete (Std. Deck - Order separately nose
  • Poulan PD20PH48STB | User Manual - Page 46
    instructions furnished Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA In Canada contact: Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer
  • Poulan PD20PH48STB | User Manual - Page 47
    47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION TFHOISLDISAALO15NDGEDGORTETEESDLLOINPEE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than
  • Poulan PD20PH48STB | User Manual - Page 48
    name of the nearest service dealer (under "saws" for Chain Saws or under "lawn mowers" for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of part. NOTE: Electrolux Home Products
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02153
OWNER'S MANUAL
MODEL:
PD20PH48STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so can
result in serious
injury.
IMPORTANT MANUAL
Do Not Throw Away
186666
Rev. 3
08.15.03
RD/TR
Printed in U.S.A.