Poulan PO15538B User Manual

Poulan PO15538B Manual

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  • Poulan PO15538B | User Manual - Page 1
    MODEL NO. PO15538B 15.5 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 190785 02.04.04 RD PRINTED IN U.S.A.
  • Poulan PO15538B | User Manual - Page 2
    to improve stability. mended parts, when necessary. • Use extra care with grass catchers or other attachments. • Mower blades are sharp and can cut. Wrap the blade(s) These can change the stability of the machine. or wear gloves, and use extra caution when servicing • Keep all movement on
  • Poulan PO15538B | User Manual - Page 3
    Ride-On Mowers • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain
  • Poulan PO15538B | User Manual - Page 4
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to
  • Poulan PO15538B | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Insert Steering Wheel Adapter Steering Extension Shaft Steering Boot (1) Large Flat Washer (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 5 (1) Washer
  • Poulan PO15538B | User Manual - Page 6
    Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cut along dotted lines on all four
  • Poulan PO15538B | User Manual - Page 7
    into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charging instructions). SEAT PAN LABEL 02602 FIG. 3 NOTE: You may now roll or drive your tractor
  • Poulan PO15538B | User Manual - Page 8
    See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See
  • Poulan PO15538B | User Manual - Page 9
    MOWER LIFT 15 ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) Failure to follow instructions could result in damage to the tractor and/or engine. HOT SURFACES
  • Poulan PO15538B | User Manual - Page 10
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual engage the mower blades, or other attachments mounted to your tractor. LIGHT
  • Poulan PO15538B | User Manual - Page 11
    TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. FIG.5 STOPPING (See Fig. 5) MOWER BLADES • To stop mower blades types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool
  • Poulan PO15538B | User Manual - Page 12
    mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers of your tractor. Use common manual). • To change engine oil, see the Maintenance section in this manual
  • Poulan PO15538B | User Manual - Page 13
    To avoid engine problems, the fuel See Storage Instructions for additional information mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower
  • Poulan PO15538B | User Manual - Page 14
    as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should
  • Poulan PO15538B | User Manual - Page 15
    sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing
  • Poulan PO15538B | User Manual - Page 16
    range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level.
  • Poulan PO15538B | User Manual - Page 17
    a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. 17
  • Poulan PO15538B | User Manual - Page 18
    blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 13) Mower (BOTH SIDES) HOUSING GUIDE LARGE RETAINER SPRING 02695 BRACKET FIG. 13 18 DEFLECTOR SHIELD
  • Poulan PO15538B | User Manual - Page 19
    small retainer spring. • Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly
  • Poulan PO15538B | User Manual - Page 20
    SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may be replaced without tools. Park the tractor position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted
  • Poulan PO15538B | User Manual - Page 21
    SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 20) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE:
  • Poulan PO15538B | User Manual - Page 22
    SERVICE AND ADJUSTMENTS TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20
  • Poulan PO15538B | User Manual - Page 23
    not be necessary. If adjustment is necessary, see engne manual. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. 02778 FIG. 25
  • Poulan PO15538B | User Manual - Page 24
    enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Mainte- nance section of this manual). • Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan PO15538B | User Manual - Page 25
    " in Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts
  • Poulan PO15538B | User Manual - Page 26
    deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Headlight
  • Poulan PO15538B | User Manual - Page 27
    SCHEMATIC TRACTOR - - MODEL NUMBER PO15538B RED BATTERY BLACK A AMMETER (OPTIONAL) RED WHITE RED S BM G A1 L A2 IGNITION CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 27
  • Poulan PO15538B | User Manual - Page 28
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B ELECTRICAL 22 21 42 24 41 43 27 27 26 40 27 27 25 33 30 8 2 1 48 27 52 29 28 90 28 16 16
  • Poulan PO15538B | User Manual - Page 29
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 176689 Box Battery 16 176138 Switch Interlock 21 183759 Harness Asm Light W/4152j 22
  • Poulan PO15538B | User Manual - Page 30
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B CHASSIS 29 212 17 30 24 18 28 39 24 166 25 26 31 209 25 26 209 5 5 208 11 9 15 209 209 8 209 26 33 10 2 206 209 35 6 16 37 209 35 205 34 38 26 209 38 205 1 13 145 37 208 Chassis-Elite_Basic_LT_5 30
  • Poulan PO15538B | User Manual - Page 31
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B CHASSIS KEY PART NO. NO. DESCRIPTION 1 174620 Chassis 2 176554 Drawbar 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. Pivot Mower 39 174714 Bracket Pivot 145 156524 Rod Pivot Chassis/Hood 166 171875 Screw Hwhd Hi-Lo
  • Poulan PO15538B | User Manual - Page 32
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B DRIVE 57 120 21 8 12 59 7 10 61 12 13 56 14 112 16 11 52 30 32 263 4 18 113 170 6 6 51 5 18 6 32
  • Poulan PO15538B | User Manual - Page 33
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B DRIVE KEY PART NO. NO. 1 ------- 2 146682 3 123666X 4 12000028 5 Pulley LT/YT Bolt Hex 7/16-20 x 4 Gr. 5 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Mower Drive RH Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga. E-ring #5133-75 Key Square 2 0
  • Poulan PO15538B | User Manual - Page 34
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B STEERING 38 12 39 1 37 44 51 91 43 41 42 37 36 54 88 71 68 29 15 15 steering_pl.lt_46 82 15 29 46 8 6 17 9 2 7 9 5 3 40 29 68 67 67 47 13 65 32 11 26 67 46 8 6 9 47 7 9 5 4 43 28 10 30 34 43 95 8
  • Poulan PO15538B | User Manual - Page 35
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B STEERING KEY PART NO. NO. DESCRIPTION 1 140044X428 Wheel Steering 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/
  • Poulan PO15538B | User Manual - Page 36
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B ENGINE 2 3 72 1 81 13 4 78 32 44 38 14 78 46 45 33 31 37 23 33 29 40 KEY PART NO. NO. 1 170551 in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed
  • Poulan PO15538B | User Manual - Page 37
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B SEAT 1 8 9 14 7 10 24 26 16 15 5 25 23 8 9 7 2 5 6 22 21 13 17 12 seat_lt.bolt_1 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO. 175389 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 182493 121246X 121248X DESCRIPTION
  • Poulan PO15538B | User Manual - Page 38
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B DECALS 7 12 2 14 6 15 9 5 5 16 4 3 KEY PART NO. Manual, Owner's French WHEELS & TIRES 1 2 5,8 7 6 KEY PART NO. NO. DESCRIPTION 1 59192 Cap, Tire valve 2 65139 Stem, Valve 4,10 3 106222X Tire, Front 4 59904 Tube, Front (Service
  • Poulan PO15538B | User Manual - Page 39
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B MOWER LIFT 7 8 5 13 4 6 11 12 3 2 1 6 5 4 13 19 13 31 32 19 13 31 32 KEY PART NO. NO. 1 159461 2 159476 3 Spring 20 15 1617 18 20 20 20 15 lift-rh.1piece_3 KEY PART NO. NO. 15 173288 16 73350800 17 175689 18 73800800 19 139868 20
  • Poulan PO15538B | User Manual - Page 40
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B MOWER DECK 67 158 185 40 146 89 107 148 68 38 42 108 36 89 152 56 36 42_clutch_mod_7 45 33 55 54 123 32
  • Poulan PO15538B | User Manual - Page 41
    REPAIR PARTS TRACTOR - - MODEL NUMBER PO15538B MOWER DECK KEY PART NO. NO. DESCRIPTION 1 170280 Mower Housing Assembly 2 72140506 Bolt Carriage 9 10030600 Washer, Lock 3/8 10 140296 Washer, Hardened 11 138497 Blade Mower 13 137645 Shaft Assembly, Mandrel, Vented (Includes Key Number 6)
  • Poulan PO15538B | User Manual - Page 42
    parts or labor incurred in replacing parts, any part the instructions furnished. blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer
  • Poulan PO15538B | User Manual - Page 43
    43 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION TFHOISLDISAALO15NDGEDGORTETEESDLLOINPEE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than
  • Poulan PO15538B | User Manual - Page 44
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MODEL NO. PO15538B
15.5 HP 38 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance:
call 1-800-829-5886
190785
02.04.04
RD
PRINTED IN U.S.A.