Poulan PP1644JA User Manual
Poulan PP1644JA Manual
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- Poulan PP1644JA | User Manual - Page 1
1VV4" Do Not Throw Away poulan MAR 161gg4 PRO m r--r- • :4 i.o•s• li 6)) 00114 OWNER'S MANUAL 1111 MODEL: PP1644JA A WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. LAWN TRACTOR Always Wear Eye Protection During - Poulan PP1644JA | User Manual - Page 2
for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and - Poulan PP1644JA | User Manual - Page 3
. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble - Poulan PP1644JA | User Manual - Page 4
ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 3 3, 14-17 6-9 10-13 14 SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS TRACTOR WARRANTY 18-2. 2 26-2 29-4. 4 INDEX A Adjustments: Brake 20 Carburetor • 23,24 Clutch 20 Mower: Front-To-Back 19 Side-To-Side 19 Throttle Control - Poulan PP1644JA | User Manual - Page 5
CONTENTS OF 1ARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton (1) Knob 1111111 (1) Washer 17/32 (2) Lock Washers 1/4 (2) Hex Nuts 1/4-20 Steering Wheel Battery Parts Bag Owners Manual Parts bag contents not shown full size (2) Battery Carriage Bolts 1/4-20 - Poulan PP1644JA | User Manual - Page 6
to protect your hands, skin and eyes. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • See instructions packed with vent caps in parts bag. • Fill battery with acid. Fill each - Poulan PP1644JA | User Manual - Page 7
, continue with assembly of tractor. IMPORTANT: TO MAXIMIZE THE causes no more foaming. • Follow instructions on how to install battery. CUT PRESSURE The tires on your tractor were overinflated at the factory of this manual. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to - Poulan PP1644JA | User Manual - Page 8
and place a block (standard wood 2 x 4 or equivalent) behind idler pulley. • Slide mower undertractor with discharge guard to right side of tractor. • Install one front link in top hole of the L.H. front mower bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as - Poulan PP1644JA | User Manual - Page 9
mower blade drive belts in the Service and Adjustments section of this manual support TRACTOR, WE WISH TOASSURE THAT YOURECEIVE THEBESTPERFORMANCEANDSATISFACTIONFROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts - Poulan PP1644JA | User Manual - Page 10
TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual the mower blades, or other attachments mounted to your tractor. THROTTLE - Poulan PP1644JA | User Manual - Page 11
. Make sure parking brake will hold tractor secure. STOPPING (See Fig. 9) MOWER BLADES • Move attachment clutch switch to cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over - Poulan PP1644JA | User Manual - Page 12
OPERATION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment lift - Poulan PP1644JA | User Manual - Page 13
engine problems, the See Storage Instructions for mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See"TOLEVELMOWER HOUSING"in the Service and Adjustments section of this manual. • Use the runner on the right hand side to mower as a guide - Poulan PP1644JA | User Manual - Page 14
warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. @SPINDLE ZERK 0 FRONT WHEEL BEARING ZERK SPINDLE ZERK 0 FRONT WHEEL® BEARING ZERK All adjustments in the Service and Adjustments section of - Poulan PP1644JA | User Manual - Page 15
rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust. ments section of this manual). TIRES • Maintain proper air pressure in all - Poulan PP1644JA | User Manual - Page 16
range expected before oil change. All oil must meet API service classification SG. • Be sure tractor is on level surface. • Oil will drain more overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be sure - Poulan PP1644JA | User Manual - Page 17
blower housing must be removed. Remove side panels and hood (See 'TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace - Poulan PP1644JA | User Manual - Page 18
AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or - Poulan PP1644JA | User Manual - Page 19
. Sii12;r11_-'/#- it Q'' C7" FIG. 23 BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH 7 0 NUT "E" TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 25) • Park tractor on a level surface. Engage parking brake. • Remove four screws from L.H. mandrel cover anc remove cover. • Roll belt - Poulan PP1644JA | User Manual - Page 20
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). Remove mower (See "TO REMOVE MOWER" in this section of this manual). • Remove - Poulan PP1644JA | User Manual - Page 21
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 29) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect - Poulan PP1644JA | User Manual - Page 22
wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE - Poulan PP1644JA | User Manual - Page 23
SERVICE AND ADJUSTMENTS TO REPLACE FUSE Replace with 30 amp automotive- or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting. • Check wiring. See the electrical wiring diagram in the Repair Parts section of this manual. TO REMOVE HOOD AND GRILL ASSEMBLY - Poulan PP1644JA | User Manual - Page 24
THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. CASING CLAMP SCREW STOP SCREW SPEED CONTROL LEVER - Poulan PP1644JA | User Manual - Page 25
. TRACTOR Remove mower from tractor for winter storage. When mower is tractor(See "CLEANING"in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH - Poulan PP1644JA | User Manual - Page 26
TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ service center/department. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part - Poulan PP1644JA | User Manual - Page 27
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. - Poulan PP1644JA | User Manual - Page 28
16 HP 44" TRACTOR-MODELNO.PP1644J (PP1644JA),PRODUCT NO. 954 00 52-51 SCHEMATIC RED iii BLACK BATTERY -O REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING HEADLIGHTS G F - Poulan PP1644JA | User Manual - Page 29
Manual Owners, French Available accessories not included with tractor: - LSB42 Snow Blower - LC05 33 lb. wheel weights (Pair) - LC06 Tire Chains WHEELS & TIRES 2 6 4AY 5,8 7 4,10 0 3,9 11 KEY PART 0 - 6 Service Tube Front (Service Item Only) Rim Asm 8"rear Silver Service Fitting Grease - Poulan PP1644JA | User Manual - Page 30
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 ELECTRICAL 23 0 41 , 42 24 22 70 44 43 44 40 19 19 20 20 6 _ 0 26 21 I _ 33 4 32 31 30 I I 10 51 00 0 I 2 10 I 9 7 0 29 tre, 128 0 3 X 36 37 46 . - • • , / „ 30 - Poulan PP1644JA | User Manual - Page 31
16 HP 44" TRACTOR-MODEL NO.PP1644J (PP1644JA),PRODUCTNO. 954 0052-51 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532121537 2 874760412 3 819091016 4 810040400 5 532121264 6 873220400 7 532007697 8 532124886 9 532109596 10 872240460 11 532102476 12 532123198 19 810090400 20 873350400 21 532136850 - Poulan PP1644JA | User Manual - Page 32
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 CHASSIS AND ENCLOSURES A • AA B C D E tE4 26 '9 43 )3 94 • 76 ci), 55 :)7 CtD95 ®77 ca 8 28 - Poulan PP1644JA | User Manual - Page 33
PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 CHASSIS AND ENCLOSURES KEY PART TT Washer Lock Hvy. Helical 1/4 Dash Black Yard Pro Plug Dash BIk 5009 Dia. E. Lift Panel Pnt 13/16 x 12 Ga Nut Lock 3/8 - 16 Unc Support Pnt Dash Nut Fin Hex 1/4 - 20 Unc Screw mach Trhd - Poulan PP1644JA | User Manual - Page 34
REPAIR PARTS 16 HP 44" TRACTOR -MODEL NO.PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 DRIVE 89 • '' • ,',• '-`,.'i.- -- i -),-7.) -...1 . •• -0:. 57 43 9 68 ...-- .s , ;:r 68 ,„-':- - - ia !I01-. -Ir '-' -:. ' ) I 1 11-1- - .-.....t s s .. -- , -a.- -- ... -;,, .4 ...• - Poulan PP1644JA | User Manual - Page 35
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 DRIVE KEY PART NO. NO. 1 532142607 2 532110422 3 Ring Klip #t5304-50 Pulley Idler V Groove Plastic Bellcrank Asm Clutch KEY PART NO. NO. DESCRIPTION 49 532123205 50 874760624 51 873680600 52 819131316 53 532105710 - Poulan PP1644JA | User Manual - Page 36
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 STEERING ASSEMBLY 38 -- _ 40 39 1 37 -- 41 36 46 8 6 9 47 13 2 17 27 . 26 #1111/1/4 - Poulan PP1644JA | User Manual - Page 37
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 STEERING ASSEMBLY KEY PART NO. NO. 1 532121472 2 55/1 54 Lg Shaft Asm Strg 20 31 x 3/4 YP YT Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock Hvy Helical 1/4 Screw Hex Socket 1/4-20 X - Poulan PP1644JA | User Manual - Page 38
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 ENGINE 3.. 15 • 38 14 13 6 5 27 42 32 34 39 37 31 40 33 41 - Poulan PP1644JA | User Manual - Page 39
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 ENGINE KEY PART NO. NO. DESCRIPTION 1 532137214 2 817720410 3 4 532137978 5 532136215 6 532136216 8 532122439 9 817190408 10 532143600 11 810040500 12 874570512 13 14 813280336 15 813200300 16 811050600 17 817490624 - Poulan PP1644JA | User Manual - Page 40
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 SEAT ASSEMBLY 14 2 26 ,16 _--15 28 29 10 8 IRO tiO 29 9 8 9 7 CU 7 25 5 5 6 2 '-, "-, '-, / • 13 17 12 KEY PART NO. NO. 1 532127440 2 532140551 5 532140407 6 873680600 7 532124181 8 817490508 9 819131614 - Poulan PP1644JA | User Manual - Page 41
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 MOWER LIFT ASSEMBLY 29 O 28 27 7 s, 26 5 24 23 8 10 2 4 6 21 • i 0 0 0o 30 3 13 11 12 6 5 4 13 19 13 31 32 13 -ryl. 31 32 0 19 20 15 1718 20 6 \ 20 20 15 KEY PART NO. NO. 1 532136971 2 532136968 - Poulan PP1644JA | User Manual - Page 42
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 44" MOWER 55 29 44 45 46 43 53 V 27 4/ 52 39 38 50 29 44 56 0 51 63 4 ),...-62 29 49 ! 27- 31 40 29 '- 27 9'.. -.,.., ! ! - Poulan PP1644JA | User Manual - Page 43
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 44" MOWER KEY PART NO. NO. 1 532140579 2 873800500 3 Hex 3/8-16 x 1 Bolt Carriage 3/8-16 x 3/4 Mandrel Asm. Service Mower Service NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 - Poulan PP1644JA | User Manual - Page 44
REPAIR PARTS 16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 DANA TRANSAXLE - MODEL NUMBER 4360-81 19 11* 20 21 22 26 27 28 29 - Poulan PP1644JA | User Manual - Page 45
16 HP 44" TRACTOR - MODEL NO. PP1644J (PP1644JA), PRODUCT NO. 954 00 52-51 DANA TRANSAXLE - - MODEL NUMBER 4360-81 KEY PART NO. NO. DESCRIPTION 1 532142671 Housing, Upper 2 532002274 Screw, Self-Tapping, Large 1/4-20 x .734 3 532134400 Ball, Detent 4 532105904 Spring, Detent 5 532105905 Screw - Poulan PP1644JA | User Manual - Page 46
SIGHTING GUIDE TCHUIST,SUqTyO5N°5OCOo7t7O1 LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 44444444 Y1 44Y 444 r1,1,1,1r 1'1 raft. 4y 1,4 4_444_41.4_4_4441,1.4.4.4_4 4.41•4444441.41,V4V4 1• SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 4 . .. 15° MAX. Operate your Tractor up - Poulan PP1644JA | User Manual - Page 47
: Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers and attachments for noncommercial, noninstitutional or nonincome producing use. Ignition coils or modules on the chain saws, clearing saws and trimmers. 1 Year Warranty: Chain saws, clearing saws, trimmers, blowers and - Poulan PP1644JA | User Manual - Page 48
pages of your phone directory for the name of the nearest Poulan/Weed Eater Master Service Dealer (under "saws" for Chain Saws or under "lawn mowers" for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Description of the tool. b. Model
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IMPORTANT
MANUAL
1VV4"
Do
Not
Throw
Away
poulan
MAR
161
gg4
•
:4
•
li
•
,„.
•
•
•
i
os
•
%
•
OWNER'S
MANUAL
MODEL:
PP1644JA
LAWN
TRACTOR
PRO
m
r--r-
6))
00114
1111
A
WARNING:
Read
this
Manual
and
follow
all
Warnings
and
Safety
Instruc-
tions.
Failure
to
do
so
can
result
in
serious
injury.
Always
Wear
Eye
Protection
During
Operation
POULAN
PRO
Shreveport,
Louisiana
71139-9329
954
00
52-51
5321
43845
02.08.94
Printed
in
U.S.A.