Poulan PP16H44A User Manual
Poulan PP16H44A Manual
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- Poulan PP16H44A | User Manual - Page 1
"1992" • Poulatt PRO e OWNER'S MANUAL MODEL•• PP16H44A YARD TRACTOR IL it A t °I" WARNING: , Read the Owner's Manual and follow all Warningsand Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation POULAN PRO Shreveport, Louisiana - Poulan PP16H44A | User Manual - Page 2
for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEAT, i. GENERAL OPERATION Read, understand, and follow all instructions in the manual and - Poulan PP16H44A | User Manual - Page 3
and performance. d you experience any problem you cannot easily ly, please contact your nearest Authorized Service y. They have competent, well-trained technicians le proper tools to service or repair this unit. e read and retain this manual. The instructions will you to assemble, operate, and - Poulan PP16H44A | User Manual - Page 4
OF CONTENTS 2 3 3,15-18 5 4 4 7-10 OPERATION MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE 11-1i 1: 19-2i 2 26-2. 28-4: BACK PAGE INDEX A Adjustments: Brake 21 Carburetor 24 Mower Front-To-Back 20 Side-To-Side 19 - Poulan PP16H44A | User Manual - Page 5
for parts or labor curred in replacing parts, any part which we must be maintained in accordance with the instructions furnished. The Warranty period for any service dealer. hould you have any unanswered questions concerning this Warranty, please contact: In U.S.A. contact: Poulan/Weed Eater Service - Poulan PP16H44A | User Manual - Page 6
CONTENTS OF HARDWARE PACK [ Parts Bag contents shown full size Parts packed separately in carton f. 1111 (1) Shoulder Bolt 5/16 - 20 6 Li,0, 711` ==ascameramor 13-..==anstseszm rarrl • Parts Bag Owner's Manual Parts bag contents not shown full size (2) Keys Steering Wheel Insert - Poulan PP16H44A | User Manual - Page 7
n right and left hand is mentioned in this manual, it is when you are in the operating and lay panels flat. Remove mower deck from skid. :,heck for any additional. loose parts or cartons and emove. FORE of steering wheel. Remove protective plastic from tractor hood and grill. )RTANT: CHECK FOR AND - Poulan PP16H44A | User Manual - Page 8
automotive charger will extend its life. • See instructions packed with vent caps in parts bag. • Fill battery with acid. Fill comfortably reach clutch/brake pedE and safely operate the tractor. • Remove cardboard packing on seat pan. • 3 of this manual. CUT AWAY VIEW r VENT CAP VENT WELL BATTERY CELL - Poulan PP16H44A | User Manual - Page 9
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly - Poulan PP16H44A | User Manual - Page 10
holes in the battery support. • Be sure TRACTOR, WE WISH TOASSURE THAT YOURECEIVE THEBESTPERFORMANCEANDSATISFACTIONFROA, THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. ,/ No remaining loose parts leveling). Check mower and drive belts. - Poulan PP16H44A | User Manual - Page 11
Used to raise and lower mer deck or other attachments mounted to your tractor. ITCH/BRAKE PEDAL - Used for declutching and King the tractor and starting the engine. GHT ADJUSTMENT KNOB - Used to adjustthe mower 4ht. T LEVER PLUNGER - Used to release attachment lift r when changing its position. TION - Poulan PP16H44A | User Manual - Page 12
are starting a cold engine. Do not use to start a warm engine. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 12) • To engage choke control, pull knob out. Slowly lawns, mow often and after moderate growth. motion control lever. • For best cutting performance, grass over 6 (15.24 cm) • Start tractor - Poulan PP16H44A | User Manual - Page 13
lift lever. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard In place Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibilities section in this manual. ENGINE OIL FILLER CAP - Poulan PP16H44A | User Manual - Page 14
avoid engine problems, the fuel See Storage Instructions for additional MOWER HOUSING" in the Service and Adjustments section of this manual. • Use the runner on the right hand side of mower as a guide tractor, install mower or remove front mower suspension bracket and suspension arms. 14 - Poulan PP16H44A | User Manual - Page 15
REGULAR SERVICE Check Brake Operation V Check Tire Pressure V T Check for Loose Fasteners V R Sharpen/Replace Mower instructed in this manual. ne adjustments will need to be made periodically to aerly maintain your unit. adjustments in the Service and Adjustments section of manual should - Poulan PP16H44A | User Manual - Page 16
RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in Service and Adjustments section of this manual - Poulan PP16H44A | User Manual - Page 17
FIG. 20 ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to your expected and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil - Poulan PP16H44A | User Manual - Page 18
manual packed with your unit for further instructions. ENGINE OIL FILLER CAP AND DIPSTICK • ENGINE OIL FILTER Replace the engine oil filter every season or every other oh change if the tractor damage from overheating. Air guide covers must be removed. See Engine Manual packed with your unit. AIR - Poulan PP16H44A | User Manual - Page 19
is equal, securely tighten nuts "B" and "C". SIDE TO SIDE ADJUSTMENT TRUNNION NUT "C" FIG. 24 INSTALL MOWER e "INSTALL MOWER" in the Assembly section of this nual. ) LEVEL MOWER HOUSING just the mower while tractor is parked on level ground or ,/eway. Make sure tires are properly inflated (See - Poulan PP16H44A | User Manual - Page 20
will wear so the mower blades will not stop as recommended. Adjustments should be made by authorized service technician. Make sure attachment side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle, and engage and disengage electric clutch 10 cycles to wear - Poulan PP16H44A | User Manual - Page 21
SERVICE AND ADJUSTMENTS REPLACE MOWER DRIVE BELT ee Figs. 30 and 31) k the tractor on level surface. Engage parking brake. assistance, there is a belt installation guide decal on the Ner housing. _T REMOVAL Place attachment clutch in "DISENGAGED" position. Turn height adjustment knob to lowest - Poulan PP16H44A | User Manual - Page 22
tractor on level surface. Engage parking brake. For ease of service, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE - Poulan PP16H44A | User Manual - Page 23
SERVICE AND ADJUSTMENTS REMOVE WHEEL FOR REPAIRS e Fig. 36) Block up axle LT NEGATIVE GROUNDED SYSTEM. THE OTHER HICLE MUST ALSO BE A 12 VOLT NEGATIVE OUNDED SYSTEM. DO NOT USE YOUR TRACTOR -TERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE - Poulan PP16H44A | User Manual - Page 24
, altitude or load. If the carburetor does need adjustment, see engine manual packed with your unit. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY - Poulan PP16H44A | User Manual - Page 25
. kCT0R we mower from tractor for winter storage tractor (See "CLEANING" in the Customer esponsibilities section of this manual). aspect and replace belts, if necessary (See belt relacement instructions in the Service and Adjustments action of this manual PARTS gasoline will cause problems. • If - Poulan PP16H44A | User Manual - Page 26
TROUBLESHOOTING POINTS PROBLEM " position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. service center. 15. Contact an authorized service center. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part - Poulan PP16H44A | User Manual - Page 27
an authorized service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Clean underside of mower housing. 8. Replace/adjust mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in ti-is manual. Iht(s) not - Poulan PP16H44A | User Manual - Page 28
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - MODEL NUMBER PP16H44 ELECTRICAL B C D 30 om 28 Eg 29 V 35 ® 20 MP 23 61_ 5 4 ® 40 6:;) 24 toil 22 36 11 10 0 31 15 25 137,' 6 2 4 5 \ 1 1 O - Poulan PP16H44A | User Manual - Page 29
16 HP 44" RIDING YARD TRACTOR - MODEL NUMBER PP16H44 MAL PART NO. 532123198 819091016 532102476 Battery Set Decal Battery Caution Owner's Manual (English) Owner's Manual (French) Sheet, Instruction, Tractor 15 0 Slope (English) Sheet, Instruction, Tractor 15° Slope (French) NOTE: All - Poulan PP16H44A | User Manual - Page 30
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL. NUMBER PP16H44 CHASSIS AND ENCLOSURES 138 138 137 140 139 A B C D E 70 44 (i)2126 65 141 iii 71 70 72 fiS It 142 136 134 - Poulan PP16H44A | User Manual - Page 31
RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 ,SSIS AND ENCLOSURES PART Assembly, Hinge, Rear Strap Assembly, Hinge, Front Hood Support, Dash Plate, Support, Battery Panel, Side R.H. Grill Assembly Bolt, Shoulder Decal, Chassis, Poulan Pro Decal, Clutch/Brake Decal, Instructions, Caution Decal, Grill - Poulan PP16H44A | User Manual - Page 32
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 DRIVE 3 95 12 6 A 1 LMM 82--+ . ... s !` 4 87 14 15 B 2 G G 10 5 16 F F F F •••• 17 17 84 • 18 A 28 27 20 21 22 23 80A 80 - Poulan PP16H44A | User Manual - Page 33
PAIR PARTS 16 HP 44" RIDING YARD TRACTOR - MODEL NUMBER PP16H44 'E PART NO. 132125890 3200300 113280336 '32132781 Cover, Pedal Bearing, Nylon Shaft, Foot Pedal, Asm. Pin, Roll 3/16 x 1 KEY PART NO. NO. 50 532071673 51 532133261 52 532105710 53 873680600 54 532123205 55 812000039 56 532110812 - Poulan PP16H44A | User Manual - Page 34
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 STEERING AND FRONT AXLE 2 4 3 5 16 84 /`- 14 15 24 28 18 1 6 20 21 • 7 26 A a_ 78 8 • %5 24 ' 34 17 3( 0 39 8 36 35 3 - Poulan PP16H44A | User Manual - Page 35
PARTS 16 HP 440 RIDING YARD TRACTOR - MODEL NUMBER PP16H44 ERING AND FRONT AXLE PART Spring, Torsion Bracket, Control Rod Shaft, Steering Support, Shaft Washer, Shim 1/4 x 5/8 x . , Control, Adjustable Clip, Hairpin Tube (Optional, Service Part) Bracket ,Chassis, Reinforcement, Hydro Fitting, Grease - Poulan PP16H44A | User Manual - Page 36
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 LIFT ADJUSTMENT 4.-- - - 7 I r34 / I1 I t. 37 34 39 'OD 3 .-----1 : i fr....* 1. • 251. ' 16 24 4 56 `r441/ 38 8 , j 9 23 2 18 21 0 19- 22 16 12`O 5 - Poulan PP16H44A | User Manual - Page 37
16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 ADJUSTMENT KEY PART NO. NO. DESCRIPTION 1 532121891 Special Nut, Hex Jam 3/8 x 16 UNC Bolt, Hex 3/8-16 x 1-1/2 Button, Plunger Upstop, Mower Bolt, Carriage 3/8-16 x 1 Nut, Crownlock 3/8-16 NOTE: All component dimensions given in U.S. inches - Poulan PP16H44A | User Manual - Page 38
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 MOWER 3 e4r" 16 69 A B C 4 151 T52 T53 C) 2 6g) I (g) 1 D E ;) 54 55 (`-:-4-" 56 €L4-072 4 --41 76 6 I 8 7-06 16 2 4.6-76 10 r pre75 17 15 11 P 1--"""ts) 19 20- - Poulan PP16H44A | User Manual - Page 39
RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 VER PART Pulley, Idler Washer, Wear Arm, Idler Pin, Pivot Bar, Support, Idler Brace, Idler, Deck Spacer Washer 13/32 x 13 Carriage 5/16-18 x 5/8 Idler, Pulley Deck, Mower Complete Decal, Instruction Caution (Bloody Finger) Decal, Danger Warning (Rotating - Poulan PP16H44A | User Manual - Page 40
16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 TRANSAXLE AND PUMP ASSEMBLY 19 A 6116 CD 17 20 13 12 18 15 0 0 21 5 2 4 14 7 3 6 8 9 22 12 18 11 10 KEY PART NO. NO. 1 532123634 2 819092016 3 810040400 4 532121188 5 874780412 6 532121186 7 532121180 8 532121211 9 532121182 10 - Poulan PP16H44A | User Manual - Page 41
PAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 IP ASSEMBLY 3 41 40 4 2 8 25 17 42 0 47 0 51 1 46 er 42 18 rt 14 Ring, Retaining Bearing, Cradle Bearing, Journal * Seal, Lip Arm, Trunnion Guide, Slot Housing Kit, Transmission Bearing, Thrust, Ball Plug, Pipe Center Section - Poulan PP16H44A | User Manual - Page 42
REPAIR PARTS 16 HP 44" RIDING YARD TRACTOR - - MODEL NUMBER PP16H44 AGR1-FAB TRANSAXLE MODEL NUMBER 121431X 12 181 19 28 SELECTIVE 25 -64 O 10 9 7 58 22 21 O 16 15 6 13 • 23 24 - Poulan PP16H44A | User Manual - Page 43
33 532122662 Pin, Brake Actuating 34 532122663 Brake, Yoke KEY PART NO. NO. DESCRIPTION 35 532122664 36 532123065 37 532122666 38 532123063 62 532126977 63 532126980 64 532126981 65 532126976 -- 532121431 Disc, Brake Key, Hi-Pro 3/16 x 5/8" Screw, Hex 1/4-20 x 1.50 Plate, Puck Puck, Brake - Poulan PP16H44A | User Manual - Page 44
16 HP 44" RIDING YARD TRACTOR MODEL NUMBER PP16H44 SCHEMATIC R_ED. [ 1 1 1 1 1 1 6° - "" CK BATTERY A AMMETER WHITE RED S B M G E, C + D B + A, C + F NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING D E C 0 0 B F - Poulan PP16H44A | User Manual - Page 45
SERVICE NOTES - Poulan PP16H44A | User Manual - Page 46
SERVICE NOTES - Poulan PP16H44A | User Manual - Page 47
-1" SIGHTING GUIDE CUT OUT ON OO77ZO L./NES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL *efts Oft% SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 4 15° MAX. 0 0 11404" 4 VVVVVVVIANYVVVWOMMNYVVIANYVVVVINVVVVVVVINVVYWWWWWWWWYWWWWWWYVVVVVVW k Operate your Tractor up and down the face of - Poulan PP16H44A | User Manual - Page 48
pages of your phone directory for the name of the nearest Poulan/Weed Eater Master Service Dealer (under "saws" for Chain Saws or under "lawn mowers" for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Description of the tool. b. Model
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IMPORTANT
MANUAL
Do
Not
Throw
Away
Poulain
TM
Flo"1992"
•
Poulatt
PRO
e
OWNER'S
MANUAL
MODEL
•
•
PP16H44A
YARD
TRACTOR
IL
it
t
°I"
A
WARNING:
,
R
ead
the
Owner's
Manual
and
follow
all
Warnings
and
Safety
Instructions.
Failure
to
do
so
can
result
in
serious
injury.
Always
Wear
Eye
Protection
During
Operation
POULAN
PRO
Shreveport,
Louisiana
71139-9329