Poulan PP208EPS24L User Manual

Poulan PP208EPS24L Manual

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  • Poulan PP208EPS24L | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: PP208EPS24L SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 440578 Rev 1 11.11.10 TH Printed
  • Poulan PP208EPS24L | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan PP208EPS24L | User Manual - Page 3
    moving parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 14-15 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 16-18 CUSTOMER RESPONSIBILITIES 3 STORAGE 19 ASSEMBLY / PRE-OPERATION 5-7 TROUBLESHOOTING
  • Poulan PP208EPS24L | User Manual - Page 4
    PARTS PACKED SEPARATELY IN CARTON (1) POWER CORD (198563) (1) MULTIWRENCH (180684) (3) RETAINER SPRINGS (169675) (2) FLAT WASHERS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (192090) (2) LOCKNUTS 1/4-20 (73800400) (2) CARRIAGE BOLTS 3/8-16 x 2.25 (2)
  • Poulan PP208EPS24L | User Manual - Page 5
    these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for
  • Poulan PP208EPS24L | User Manual - Page 6
    control bracket. Secure with retainer spring. PLASTIC TIE INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Hook spring in
  • Poulan PP208EPS24L | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of
  • Poulan PP208EPS24L | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan PP208EPS24L | User Manual - Page 9
    MUFFLER GASOLINE FILLER CAP CHOKE CONTROL SAFETY IGNITION KEY ON / OFF SWITCH PRIMER FUEL SHUT-OFF VALVE RECOIL (AUXILIARY) STARTER HANDLE OPERATION ELECTRIC AUGER DISCHARGE CHUTE CONTROL LEVER START CONTROL BUTTON LEVER DRIVE SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER POWER CORD
  • Poulan PP208EPS24L | User Manual - Page 10
    CONTROL SNOW DISCHARGE (See Fig. 13) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog
  • Poulan PP208EPS24L | User Manual - Page 11
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan PP208EPS24L | User Manual - Page 12
    wait for all moving parts to stop. 2. Adjust reversed, providing additional service before requiring replacement. Replace in the Maintenance section of this manual. ADD GASOLINE (See Fig. 19) . To avoid engine problems, the fuel system season. See Storage Instructions for additional information.
  • Poulan PP208EPS24L | User Manual - Page 13
    position. COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan PP208EPS24L | User Manual - Page 14
    instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure
  • Poulan PP208EPS24L | User Manual - Page 15
    (if removed for draining oil). Be sure to install klik pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan PP208EPS24L | User Manual - Page 16
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 20) AUGER SHEAR BOLTS Both right and left
  • Poulan PP208EPS24L | User Manual - Page 17
    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
  • Poulan PP208EPS24L | User Manual - Page 18
    ). Inner hole in axle and hole in wheel hub are not used for your model snow thrower. NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. KLIK PIN (INSTALL IN OUTER
  • Poulan PP208EPS24L | User Manual - Page 19
    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
  • Poulan PP208EPS24L | User Manual - Page 20
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan PP208EPS24L | User Manual - Page 21
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 (5x) 4 (5x) 2 01.07.001-A KEY NO. 1 2 3 4 PART NO. 404928X428 404931X431 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 3 1 1 2 KEY PART NO.
  • Poulan PP208EPS24L | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) AUGER HOUSING / IMPELLER ASSEMBLY 5 15 14 4 11 6 11 16 12 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan PP208EPS24L | User Manual - Page 23
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 175321X431 427148 188909 427146 175322 178675X431 192199 405400 73800400 74780426
  • Poulan PP208EPS24L | User Manual - Page 24
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) AUGER HOUSING / IMPELLER ASSEMBLY 2 1 KEY NO. 1 2 PART NO. 420493X421 420494X421 DESCRIPTION AUGER ASSEMBLY LH 24 AUGER ASSEMBLY RH 24 01.07.017-A 2 1 3 3 1 2 01.11.003-B KEY NO. 1 2 PART NO. 435951 426589 3 72110510
  • Poulan PP208EPS24L | User Manual - Page 25
    PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) CONTROL PANEL / DISCHARGE CHUTE 5 7 15 3 16 *14 *11 2 4 6 *10 KEY NO. 1 2 3 4 5 6 7 8 9 *10 *11 *12 *13 *14 15 16 PART X .625 NUT 5/16-18 DEFLECTOR SPRING (SERVICE PART) DEFLECTOR CONTROL (SERVICE PART) DEFLECTOR CABLE BLACK *13 *12 9 8
  • Poulan PP208EPS24L | User Manual - Page 26
    PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) CONTROL PANEL / DISCHARGE CHUTE 2 2 *3 1 *7 *6 KEY NO. 1 2 *3 *4 *5 *6 *7 PART NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 KEY PART NO. NO. DESCRIPTION 1 01.15.009-A 1 421249 STEER CABLE
  • Poulan PP208EPS24L | User Manual - Page 27
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) HANDLES 7 3 2 4 5 5 6 41 01.10.007-B KEY NO. 1 2 3 4 5 6 7 PART NO. 182906 178668 180927 184471 175262 178770 183784 DESCRIPTION CONSOLE PANEL HEADLIGHT BEZEL FLOOD HEADLIGHT SHOULDER SCREW 10−24 X .625 SCREW 10−24 X 1.25 WIRE
  • Poulan PP208EPS24L | User Manual - Page 28
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) HANDLES 4 4 3 2 01.08.004-B 3 4 4 3 3 KEY PART NO. NO. DESCRIPTION 1 2 13 4 419798X431 419799X431 74780524 751153 LOOP HANDLE LH LOOP HANDLE RH SCREW 5/16−18 X 1.50 NUT 5/16−18 1 2 4 3 KEY NO. 1 2 3 4 PART NO. 419797X431
  • Poulan PP208EPS24L | User Manual - Page 29
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) HANDLES 10 2 11 9 5 7 6 8 47 9 1 3 13 8 13 14 12 12 14 01.08.002-G KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316
  • Poulan PP208EPS24L | User Manual - Page 30
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) HANDLES 2 10 10 1 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING
  • Poulan PP208EPS24L | User Manual - Page 31
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) DRIVE 6 7 1b 8 4 3 1b 7 1a 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 184206 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X
  • Poulan PP208EPS24L | User Manual - Page 32
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) DRIVE 42 EXPLODED 2 16 1 17 15 14 15 12 9 11 11 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 32
  • Poulan PP208EPS24L | User Manual - Page 33
    PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) DRIVE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 PART NO. 179831 175344 178613 74760514 12000012 402187 401619 417234 401984X431 180135 402652 428288 184471
  • Poulan PP208EPS24L | User Manual - Page 34
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 01.00.034-A KEY NO. - 1 2 3 PART NO. 436069 418694X428 150406 428867 DESCRIPTION COMPLETE LCT ENGINE FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 1 01.01.004-A 1 KEY NO. 1 PART NO. 427963X428
  • Poulan PP208EPS24L | User Manual - Page 35
    PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) CHASSIS / ENGINE / PULLEYS 23 22 14 24 21 20 11 14 21 13 20 19 18 12 14 15 6 7 10 8 17 16 5 4 3 9 1 2 01.21.003-C KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART X 1 .00 LOCKWASHER 5/16 BELT GUIDE LOCKWASHER 5/16 IDLER BUSHING NOTE: All
  • Poulan PP208EPS24L | User Manual - Page 36
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) WHEELS 2 2 17 23 43 1 20 19 16 17 18 15 22 16 24 65 7 98 10 20 23 21 11 22 19 21 12 14 11 10 9 1214 13 13 8 2 7 6 5 34 KEY PART NO. NO. DESCRIPTION 1 2 01.15.001-B 1 405161 COVER 2 184471 SHOULDER SCREW
  • Poulan PP208EPS24L | User Manual - Page 37
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) WHEELS KEY PART NO. NO. DESCRIPTION 1 1 432337X421 WHEEL ASSEMBLY LH 2 432338X421 WHEEL ASSEMBLY RH 2 01.06.015-A 1 2 01.15.003-C 4 3 KEY NO. 1 2 3 4 PART NO. 410293 410294 17490408 17600406 DESCRIPTION CABLE BRACKET LH
  • Poulan PP208EPS24L | User Manual - Page 38
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) BAG OF PARTS 3 2 01.14.003-B 4 6 5 7 8 9 10 1 12 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 198563 169675 180684X008 184505 179829 191730 72250505 751153 73800600 19131316 192090 73800400 DESCRIPTION POWER CORD RETAINER PIN
  • Poulan PP208EPS24L | User Manual - Page 39
    REPAIR PARTS SNOW THROWER - MODEL PP208EPS24L (96198003801) DECALS 1 2 9 6 3 7 1 KEY NO. 1 2 3 6 7 9 - - - PART NO. 181037 181042 181035 181033 429590 429591 440578 440579 DESCRIPTION DECAL, DANGER DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, INSTRUCTION DECAL, CONSOLE, LT SPD/LEV/PWRST
  • Poulan PP208EPS24L | User Manual - Page 40
    the instructions furnished. Service Dept. 9335 Harris Corners Parkway Charlotte, NC 28269 USA In Canada contact: HOP 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer
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OWNER'S MANUAL
MODEL NUMBER:
PP208EPS24L
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
440578 Rev 1
11.11.10
TH
Printed in U.S.A.