Poulan PPG6000 User Manual

Poulan PPG6000 Manual

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  • Poulan PPG6000 | User Manual - Page 1
    Portable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORTANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator. 420344 Rev. 1 05.05.
  • Poulan PPG6000 | User Manual - Page 2
    SAFETY RULES 3-4 SYMBOLS...5-7 FEATURES ...8-9 ASSEMBLY 10-12 OPERATION 13-15 ELECTRICAL ...16 MAINTENANCE 17-19 STORAGE ...19 TROUBLESHOOTING 20 WIRING DIAGRAM 21 REPAIR PARTS 22-26 WARRANTY 27-29 PARTS ORDERING/SERVICING BACK COVER INTRODUCTION This product has many features for making
  • Poulan PPG6000 | User Manual - Page 3
    in the rain or other forms of precipitation. • DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet. • DO NOT allow unqualified persons or children to operate or service generator. WARNING Fuel and its vapors are extremely flammable and
  • Poulan PPG6000 | User Manual - Page 4
    . • Turn electrical loads OFF and disconnect from generator before stopping generator. CAUTION Improper treatment of generator can damage it and shorten its life. • Use generator only for intended uses. • If you have questions about intended use, ask your dealer or contact customer service at 1-866
  • Poulan PPG6000 | User Manual - Page 5
    locations. Read The Operator's Manual Eye Protection To reduce the risk of injury, user must read and understand operator's manual before using this product. electrical utility workers due to backfeed of electrical energy. Unintentional sparking can result in electric shock. Running generator
  • Poulan PPG6000 | User Manual - Page 6
    repair. When servicing, use only identical replacement parts. WARNING: Observe all normal safety precautions related to avoiding electrical shock. DANGER: To avoid death or serious personal injury, do not attempt to operate this product until you thoroughly read the owner's manual and understand
  • Poulan PPG6000 | User Manual - Page 7
    generator. If any of the labels come off the unit or become hard to read, contact an authorized service HURT if you do not follow the Owner's Manual instructions. Do not expose to rain or use in damp from open windows or doors. Generator is a potential source of electric shock. Do not expose to
  • Poulan PPG6000 | User Manual - Page 8
    Spark Plug Gap 0.28 - .031 in. Engine Oil Volume 1.2 qt. Oil Type (API-SG-SL SAE 10W30 Fuel Volume 6.6 gal. Compression Ratio 8.0:1 GENERATOR Rated Voltage 120V/240V 120V/240V Receptacle Plug Type L14-30 Rated Frequency 60 Hz Rated Maximum Continuous Load Current........50/22.7 A Maximum
  • Poulan PPG6000 | User Manual - Page 9
    lighting, tools, and motor loads. AC CIRCUIT BREAKER The circuit breaker is provided to protect the generator against electrical overload and can be used to turn the generator's power on or off. ENGINE SWITCH The engine switch is used in combination with the recoil starter grip to start the
  • Poulan PPG6000 | User Manual - Page 10
    following tools are required for assembly: 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. (See Figure 3.) Wheel Assembly 1 Handle Assembly 1 Foot Assembly 1 13 6 ITEM NUMBER QUANTITY Fig. 3 10
  • Poulan PPG6000 | User Manual - Page 11
    ASSEMBLY INSTRUCTIONS This product requires assembly. ■ Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. ■ Make sure that all items listed in the unassembled parts list
  • Poulan PPG6000 | User Manual - Page 12
    and align hole with installed frame bolts. ■ Install nuts on 2 bolts and tighten to secure INSTALLING FOOT ASSEMBLY See Figure 6. ■ Locate the following items: 2 foot supports (12) 6 bolts (13) NOTE: Block up frame securely with wood blocks to provide clearance for foot
  • Poulan PPG6000 | User Manual - Page 13
    OPERATION GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING
  • Poulan PPG6000 | User Manual - Page 14
    FILL HOLE APPLICATIONS This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools use a 4-stroke motor oil that meets or exceeds the requirements for API service classification SJ. NOTE: Non-detergent or 2-stroke engine oils will damage the
  • Poulan PPG6000 | User Manual - Page 15
    more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of the generator or your fuel system. If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. NOTE: Fuel
  • Poulan PPG6000 | User Manual - Page 16
    not overload generator's capacity. Exceeding generator's wattage/amperage capacity can damage generator and/or electrical devices generator, start the engine as described earlier in this manual. 2. Plug in and turn on the first load, preferably the largest load you have. 3. Permit the generator
  • Poulan PPG6000 | User Manual - Page 17
    parts should be replaced at a Poulan Pro Authorized Service Center. GENERAL MAINTENANCE Keep the generator generator. Water entering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator with oil following the instructions in the "Checking/
  • Poulan PPG6000 | User Manual - Page 18
    . ■ Turn the fuel valve to the off position. ■ Remove the sediment cup using a 10 mm wrench. ■ Remove the o-ring and filter. ■ Clean each of the parts in a high flash-point solvent. ■ Reinstall the filter, o-ring, and sediment cup. Tighten with 10 mm wrench to secure. ■ Return the fuel valve to the
  • Poulan PPG6000 | User Manual - Page 19
    heavy objects. SPARK ARRESTER Fig. 17 DRAIN SCREW Fig. 18 STORAGE STORAGE When preparing the generator for storage, follow the guidelines below. STORAGE TIME PRIOR TO STORING Less than 1 month to extend storage life. For recommendations, contact your nearest authorized service center. 19
  • Poulan PPG6000 | User Manual - Page 20
    TROUBLESHOOTING PROBLEM AC circuit breaker. Item plugged in is defective Try a different item. Generator makes a "spark knock" or "pinging" noise An occasional light " 86 or higher. If problem continues, contact your nearest authorized service center. If problem persists after trying the above
  • Poulan PPG6000 | User Manual - Page 21
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 WIRING DIAGRAM 21
  • Poulan PPG6000 | User Manual - Page 22
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 DECALS 10 9 8 4 10 1 7 5 6 2 3 KEY PART NO. NO. 1 419397 2 419938 3 419939 4 420413 5 420820 6 420821 7 420822 8 420823 9 420824 10 420825 Decal, Fuel Level Decal, Danger Decal, Hot Surface Owner's Manual, English Owner's Manual, Spanish 22
  • Poulan PPG6000 | User Manual - Page 23
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 CONTROL PANEL ASSEMBLY KEY NO. 6 7 8 14 16 17 18 19 20 61 204 205 206 213 218 219 220 221 222 223 PART NO. DESCRIPTION Td2000-c03-2000 Control Panel Assy Td2006-c03-0100 Control Panel Comp Td9001-c03-0000 Case,control Panel B057890006002070b Bolt
  • Poulan PPG6000 | User Manual - Page 24
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 MUFFLER ASSEMBLY KEY NO. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 231 230 241 242 PART NO. DESCRIPTION 18000-qc03-0000 Muffler Comp Td5004-b98-0000 Muffler Side Protector Td5003-b98-0000 Muffler Outer Protector Comp. Td5002-c03-0000 Muffler Inner
  • Poulan PPG6000 | User Manual - Page 25
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 AIR FILTER ASSEMBLY KEY NO. 21 23 24 25 26 27 28 30 33 31 34 PART NO. DESCRIPTION 12104-mb32-0000 Breather Tube 16101-mb32-0100 Air Cleaner Element 16106-mb32-0000 Air Cleaner Separator Plastic 16127-mb32-0000 Air Cleaner
  • Poulan PPG6000 | User Manual - Page 26
    PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 FRAME & FUEL TANK ASSEMBLY KEY NO. 49 50 51 52 53 54 55 56 58 59 60 63 65 66 67 68 217 218 219 PART Cap Packing Rubber Td6122-b93-0100 Fuel Filler Cap Packing Plastic KEY PART NO. NO. DESCRIPTION 226 Td4010-c03-1200 Wheel And Handle Assy 226
  • Poulan PPG6000 | User Manual - Page 27
    product. If there is a conflict in terms between the emissions control warranty and the Poulan Pro Limited Warranty, the emissions control system warranty shall apply. It must be an authorized service representative that performs warranty work. Evidence of the purchase date to the original purchaser
  • Poulan PPG6000 | User Manual - Page 28
    WARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts Inspect Before Each Use Clean Every 5 Hours Replace Every Clean CAP X FUEL FILTER IGNITION ASSY INCLUDES SPARK PLUG...X ALL EMISSIONS-RELATED PARTS ARE WARRANTED FOR TWO YEARS, OR FOR THE PERIOD OF TIME PRIOR TO
  • Poulan PPG6000 | User Manual - Page 29
    option, without charge for parts or labor incurred in replacing parts, any part which we find to and maintained in accordance with the instructions furnished. This Warranty does not Poulan Pro HOP Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA 1-866-237-1049 giving the model
  • Poulan PPG6000 | User Manual - Page 30
    SERVICE NOTES 30
  • Poulan PPG6000 | User Manual - Page 31
    SERVICE NOTES 31
  • Poulan PPG6000 | User Manual - Page 32
    number of this generator will be found on a plate attached to the motor housing. Please record the model number and serial number in the space provided below. ● HOW TO ORDER REPAIR PARTS When ordering repair parts, always give the following information: ● MODEL NUMBER ● SERIAL NUMBER PPG 6000
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420344 Rev. 1
05.05.08
CL
Printed in U.S.A.
Portable Electric Generator
Owner's Manual
MODEL: PPG 6000
IMPORTANT
- Please make certain the person
who uses this generator thoroughly reads these
instructions and all other instructions provided to
ensure proper safety, use, and care of your new
portable electric generator.