Poulan PR20PH42STA User Manual

Poulan PR20PH42STA Manual

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  • Poulan PR20PH42STA | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL: WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. PR20PH42STA LAWN TRACTOR Always Wear Eye Protection During Operation 180265 Rev. 2 2.4.02 JH Printed in
  • Poulan PR20PH42STA | User Manual - Page 2
    understand, and follow all instructions in the manual and on the machine riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. IV. SERVICE could expose moving parts or allow objects
  • Poulan PR20PH42STA | User Manual - Page 3
    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan PR20PH42STA | User Manual - Page 4
    (See REPAIR PARTS section of this manual). TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 16-19 ASSEMBLY 6-9 OPERATION 10-15 MAINTENANCE SCHEDULE 16 SERVICE AND ADJUSTMENTS 20-25 STORAGE 26 TROUBLESHOOTING 27-28 REPAIR PARTS - TRACTOR 30-43
  • Poulan PR20PH42STA | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Seat Steering Sleeve Steering Sleeve Extension Steering Wheel Adapter Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys (2) Keys Slope Sheet 5
  • Poulan PR20PH42STA | User Manual - Page 6
    all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. STEERING WHEEL EXTENTION STEERING SHAFT STEERING SLEEVE TABS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) • Remove locknut
  • Poulan PR20PH42STA | User Manual - Page 7
    location and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly
  • Poulan PR20PH42STA | User Manual - Page 8
    mulcher blades and install high performance blades, (see BLADE REMOVAL in the Maintenance section of this manual). .• Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. DEFLECTOR SHIELD MULCHER PLATE
  • Poulan PR20PH42STA | User Manual - Page 9
    See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly
  • Poulan PR20PH42STA | User Manual - Page 10
    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED
  • Poulan PR20PH42STA | User Manual - Page 11
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual lower the mower deck or other attachments mounted to your tractor. LIFT LEVER
  • Poulan PR20PH42STA | User Manual - Page 12
    reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 6) Use choke control this possibility, always stop engine when stopping tractor on grass areas. 12 The average lawn should be cut to approximately 2-1/2 inches during
  • Poulan PR20PH42STA | User Manual - Page 13
    prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • Remove retainer spring and clevis pin which secure each gauge wheel
  • Poulan PR20PH42STA | User Manual - Page 14
    while in storage. To avoid engine problems, the fuel system should be emptied before fresh fuel next season. See Storage Instructions for additional information. Never use engine or as follows: • Be sure the tractor is on level ground. • Release Service and Adjustments section of this manual. 14
  • Poulan PR20PH42STA | User Manual - Page 15
    be purged before operating tractor for the first time. Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual help prevent matting and graining of the lawn. clippings and more uniform cutting. • When
  • Poulan PR20PH42STA | User Manual - Page 16
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan PR20PH42STA | User Manual - Page 17
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan PR20PH42STA | User Manual - Page 18
    see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill , dirty conditions), remove the blower housing and other cooling shrouds. SERVICE CARTRIDGE All oil must meet API service classification SF-SJ. • Clean cartridge by tapping gently on flat surface. If very • Be sure tractor
  • Poulan PR20PH42STA | User Manual - Page 19
    , whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. IN-LINE FUEL FILTER (See Fig. 16
  • Poulan PR20PH42STA | User Manual - Page 20
    ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 17) Mower will be easier to remove from the right side of
  • Poulan PR20PH42STA | User Manual - Page 21
    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-
  • Poulan PR20PH42STA | User Manual - Page 22
    guides. • Install mower (See "To Install Mower" in this section of manual). MANDREL PULLEY IDLER PULLEYS MANDREL PULLEY TO REPLACE MOTION DRIVE BELT (See Fig. 24) Park the tractor is necessary. Contact your nearest authorized service center/department. CLUTCHING IDLER STATIONARY IDLER
  • Poulan PR20PH42STA | User Manual - Page 23
    SERVICE due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH
  • Poulan PR20PH42STA | User Manual - Page 24
    SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp
  • Poulan PR20PH42STA | User Manual - Page 25
    TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT
  • Poulan PR20PH42STA | User Manual - Page 26
    . TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan PR20PH42STA | User Manual - Page 27
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan PR20PH42STA | User Manual - Page 28
    TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged CAUSE 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor
  • Poulan PR20PH42STA | User Manual - Page 29
    SCHEMATIC TRACTOR - MODEL NUMBER PR20PH42STA BLACK ORANGE BLACK RED BLACK BATTERY A2+L NONE NONE BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS GFC PTO SWITCH
  • Poulan PR20PH42STA | User Manual - Page 30
    REPAIR PARTS ELECTRICAL TRACTOR - MODEL NUMBER PR20PH42STA 21 79 42 24 41 43 40 26 27 27 81 25 16 33 30 50 10 11 27 52 D.C. AMPERES 45 29 55 28 12 2 1 8 12 30
  • Poulan PR20PH42STA | User Manual - Page 31
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144927 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 176138 21 175688 24 8860R 25 146148 26 175158 27 73510400 28
  • Poulan PR20PH42STA | User Manual - Page 32
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA CHASSIS AND ENCLOSURES 17 159 10 161 10 30 29 166 166 28 31 9 3 209 155 166 11 209 156 157 209 54 58 54
  • Poulan PR20PH42STA | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket, Asm. Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 175351 Duct Hood 59 177579
  • Poulan PR20PH42STA | User Manual - Page 34
    REPAIR PARTS DRIVE TRACTOR - MODEL NUMBER PR20PH42STA 57 51 89 243 116 212 63 96 240 16 90 221 19 219 59 19 221 56 214 96 222 215 224 61 51
  • Poulan PR20PH42STA | User Manual - Page 35
    PARTS TRACTOR - MODEL NUMBER PR20PH42STA DRIVE KEY NO. 1 6 9 15 16 17 19 20 21 22 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 76 PART 238 239 240 241 242 243 244 250 253 PART NO. 123583X 121748X 174901X428 124346X 180825 4497H 72140608
  • Poulan PR20PH42STA | User Manual - Page 36
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA STEERING ASSEMBLY 38 12 72 1 37 91 43 73 41 42 37 36 88 71 29 46 29 8 6 17 2 87 5 68 67 13 65 46 8 6 67 67 68 29 15 82 29 3 32 11 40 33 10 34 35 87 5 4 43 43 6 8 36
  • Poulan PR20PH42STA | User Manual - Page 37
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Cast Lt Machined 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X
  • Poulan PR20PH42STA | User Manual - Page 38
    PARTS TRACTOR - MODEL NUMBER PR20PH42STA ENGINE 102 8 15 3 1 38 14 25 26 17 32 31 34 33 13 10 81 17 16 6 5 62 72 37 39 33 45 23 29 4 OPTIONAL EQUIPMENT Spark Arrester KEY PART NO. NO. DESCRIPTION 1 175437X428 Control Throttle 3 Engine, Briggs Model 407777 (Order parts Part
  • Poulan PR20PH42STA | User Manual - Page 39
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 2 5 6 22 21 16 25 15 11 13 17 12 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 174894 11 166369 12 121246X DESCRIPTION Seat Bracket Pivot
  • Poulan PR20PH42STA | User Manual - Page 40
    REPAIR PARTS DECALS TRACTOR - MODEL NUMBER PR20PH42STA 11 2 12 16 4 4 3 13 10 2 9 1 8 15 20 6 5 14 KEY PART NO. NO. 1 164095 2 176303 3 176273 4 177020 5 170851 6 173587 7 173589 8 170563 9 172740 10 157140 11 172743 DESCRIPTION Decal Dash Decal Fender Auto Decal Hood LH Decal
  • Poulan PR20PH42STA | User Manual - Page 41
    PARTS TRACTOR - MODEL NUMBER PR20PH42STA MOWER LIFT 29 28 27 25 24 23 7 41 8 37 38 40 11 49 5 36 13 4 6 12 30 3 1 50 26 6 5 2 4 13 19 13 31 32 19 13 31 32 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 PART Arm Asm Suspension Mower Retainer Spring Nut Special
  • Poulan PR20PH42STA | User Manual - Page 42
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA MOWER DECK 106 102 105 103 105 44 104 103 101 104 106 102 134 21 5 135 136 116 117 119 113 118 137 34 1 68
  • Poulan PR20PH42STA | User Manual - Page 43
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STA MOWER DECK KEY PART NO. NO. DESCRIPTION 1 182032X421 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460 Bracket Asm Deck 42" Sway Bar 5 4939M Retainer Spring 6 178024 Bar Sway
  • Poulan PR20PH42STA | User Manual - Page 44
    SERVICE NOTES 44
  • Poulan PR20PH42STA | User Manual - Page 45
    SERVICE NOTES 45
  • Poulan PR20PH42STA | User Manual - Page 46
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan PR20PH42STA | User Manual - Page 47
    47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION TFHOISLDISAALO15NDGEDGORTETEESDLLOINPEE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than
  • Poulan PR20PH42STA | User Manual - Page 48
    pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of
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OWNER'S MANUAL
MODEL:
PR20PH42STA
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious
injury.
IMPORTANT MANUAL
Do Not Throw Away
180265
Rev. 2
2.4.02
JH
Printed in U.S.A.