Poulan PR20PH42STD User Manual

Poulan PR20PH42STD Manual

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  • Poulan PR20PH42STD | User Manual - Page 1
    Do Not Throw Away 02153 OWNER'S MANUAL MODEL: PR20PH42STD LAWN TRACTOR WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 186914 Rev. 1 08.21.03 MH/TR Printed in U.S.A.
  • Poulan PR20PH42STD | User Manual - Page 2
    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Avoid starting or stopping on
  • Poulan PR20PH42STD | User Manual - Page 3
    SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan PR20PH42STD | User Manual - Page 4
    REPAIR PARTS section of this manual). TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6-9 OPERATION 10-15 MAINTENANCE SCHEDULE 16 MAINTENANCE 16-19 SERVICE AND ADJUSTMENTS 20-23 STORAGE 24 TROUBLESHOOTING 25-26 REPAIR PARTS - TRACTOR 28
  • Poulan PR20PH42STD | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Insert Steering Sleeve Steering Adapter (1) Locknut 1/2-20 Steering Sleeve Extension (1) Large Flat Washer (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob
  • Poulan PR20PH42STD | User Manual - Page 6
    or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton. • Cutalongdottedlinesonallfourpanelsofcarton.Remove end panels
  • Poulan PR20PH42STD | User Manual - Page 7
    Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section
  • Poulan PR20PH42STD | User Manual - Page 8
    the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted
  • Poulan PR20PH42STD | User Manual - Page 9
    MOWER LIFT 15 ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) Failure to follow instructions could result in damage to the tractor and/or engine. HOT SURFACES
  • Poulan PR20PH42STD | User Manual - Page 10
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual lower the mower deck or other attachments mounted to your tractor. LIFT LEVER
  • Poulan PR20PH42STD | User Manual - Page 11
    is controlled by the forward and reverse drive pedals. • Start tractor and release parking brake. • Slowly depress forward or reverse drive NOTE: Failure to move throttle control to slow position and TO ADJUST MOWER CUTTING HEIGHT allowing engine to idle before stopping may cause engine to "back
  • Poulan PR20PH42STD | User Manual - Page 12
    to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual
  • Poulan PR20PH42STD | User Manual - Page 13
    fications of the manufacturer of your tractor. Use common sense when towing. Too while in storage. To avoid engine problems, the fuel system should be emptied fresh fuel next season. See Storage Instructions for additional information. Never use engine Service and Adjustments section of this manual. 13
  • Poulan PR20PH42STD | User Manual - Page 14
    be purged before operating tractor for the first time fall onto the lawn they will disperse into the grass and Mower should be properly leveled for best mowing per- formance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower
  • Poulan PR20PH42STD | User Manual - Page 15
    as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should
  • Poulan PR20PH42STD | User Manual - Page 16
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
  • Poulan PR20PH42STD | User Manual - Page 17
    range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level.
  • Poulan PR20PH42STD | User Manual - Page 18
    pre-cleaner. TO SERVICE CARTRIDGE • Clean cartridge tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower
  • Poulan PR20PH42STD | User Manual - Page 19
    key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 18) Mower will be easier to remove from the right side of
  • Poulan PR20PH42STD | User Manual - Page 20
    tractor (See "TO REMOVE MOWER" in this section of manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Work belt around both mandrel pulleys and idler pulleys. • Make sure belt is in all pulley grooves and inside all belt guides. • Install
  • Poulan PR20PH42STD | User Manual - Page 21
    forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness. FRONT
  • Poulan PR20PH42STD | User Manual - Page 22
    SERVICE to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS Maintenance section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A
  • Poulan PR20PH42STD | User Manual - Page 23
    TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT
  • Poulan PR20PH42STD | User Manual - Page 24
    enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Mainte- nance section of this manual). • Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan PR20PH42STD | User Manual - Page 25
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan PR20PH42STD | User Manual - Page 26
    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
  • Poulan PR20PH42STD | User Manual - Page 27
    TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 SCHEMATIC RED + D GFC REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. H E DA 27
  • Poulan PR20PH42STD | User Manual - Page 28
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 ELECTRICAL 22 79 21 42 24 41 43 40 26 27 27 81 25 16 33 30 11 12 2 1 8 50 10 27 D.C. AMPERES 45 52 29 55 28 12 28
  • Poulan PR20PH42STD | User Manual - Page 29
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 ELECTRICAL KEY PART NO. NO. 1 144927 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 176138 21 175688 22 4152J 24 8860R 25 146148 26 175158 27 73510400
  • Poulan PR20PH42STD | User Manual - Page 30
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 CHASSIS AND ENCLOSURES 17 159 10 18 10 30 29 166 166 28 31 9 209 209
  • Poulan PR20PH42STD | User Manual - Page 31
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket, Asm. Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 175351 Duct Hood 59
  • Poulan PR20PH42STD | User Manual - Page 32
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 DRIVE 57 51 89 243 116 212 63 254 240 16 90 221 219 19 59
  • Poulan PR20PH42STD | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 DRIVE KEY PART NO. NO. DESCRIPTION 1 - - - - - - Transaxle (Order parts from trans- axle manufacturer) Hydro gear Model 336-0510 6 17060512 Screw 5/16-18 x 3/4 9 180505 Clutch Elec 15 74490544 Bolt Hex Flghd 5/16-18
  • Poulan PR20PH42STD | User Manual - Page 34
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 STEERING ASSEMBLY 38 12 39 1 37 91 43 41 42 37 36 88 71 29 17 68 29 15 15 15 82 29 46 8 6 2 87 5 68 67 13 65 46 8 6 67 67 3 32 11 40 33 34 10 35 87 5 4 43 43 6 8 steering_pl.lt_35 34
  • Poulan PR20PH42STD | User Manual - Page 35
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 180656 Wheel Steering 2 184706 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/
  • Poulan PR20PH42STD | User Manual - Page 36
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 ENGINE 2 8 1 3 14 25 38 26 17 32 34 31 33 13 10 81 17 16 6 5 72 37 39 33 45 23 29 OPTIONAL EQUIPMENT Spark Arrester 4 engine-bs intek-twin_28 36
  • Poulan PR20PH42STD | User Manual - Page 37
    PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 ENGINE KEY PART NO. NO. DESCRIPTION 1 175437X428 Control Throttle 2 171875 Screw Hwhd Hi-Lo #13-16 x 3/4 3 Engine, Briggs Model 407777 (Order parts = 25.4 mm For engine service and replacement parts, call the toll free number
  • Poulan PR20PH42STD | User Manual - Page 38
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 5 6 22 2 21 16 25 15 11 13 17 12 seat_lt.knob_1 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 182493 11 166369
  • Poulan PR20PH42STD | User Manual - Page 39
    Rh - - 186914 Manual Owner's (English) - - 186915 Manual Owner's (French) WHEELS & TIRES 1 2 5,8 4,10 7 3,9 6 11 KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 x 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421
  • Poulan PR20PH42STD | User Manual - Page 40
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 MOWER LIFT 29 28 27 25 24 23 7 41 8 37 38 40 11 19 13 31 32 13 5 49 36 13 4 6 2 12 13 30 50 3 26 6 19 31 32 20 15 1 5 4 1617 18 20 20 20 15 lift-rh.1pc.stlt_1 40
  • Poulan PR20PH42STD | User Manual - Page 41
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 MOWER LIFT KEY PART NO. NO. DESCRIPTION 1 159461 Wire Asm Susp. 18 73800800 Nut Lock w/Wsh 1/2-13unc 19 139868 Arm Asm Suspension Mower 20 163552 Retainer Spring 23 110807X Nut Special 24 19131016 Washer 13/32 x
  • Poulan PR20PH42STD | User Manual - Page 42
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 MOWER DECK 134 135 136 116 117 119 113 44 21 5 118 2 34 1 68 40 37 36 40 143 144 45 159 150 46 40 37
  • Poulan PR20PH42STD | User Manual - Page 43
    REPAIR PARTS TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33 MOWER DECK KEY PART NO. NO. DESCRIPTION 1 182032X421 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460 Bracket Asm Deck 42" Sway Bar 5 4939M Retainer Spring 6 178024 Bar Sway
  • Poulan PR20PH42STD | User Manual - Page 44
    SERVICE NOTES 44
  • Poulan PR20PH42STD | User Manual - Page 45
    SERVICE NOTES 45
  • Poulan PR20PH42STD | User Manual - Page 46
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan PR20PH42STD | User Manual - Page 47
    47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION TFHOISLDISAALO15NDGEDGORTETEESDLLOINPEE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than
  • Poulan PR20PH42STD | User Manual - Page 48
    pages of your phone directory for the name of the nearest service dealer (under "saws" for Chain Saws or under "lawn mowers" for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of
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02153
OWNER'S MANUAL
MODEL:
PR20PH42STD
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and follow all
Warnings and Safety Instructions.
Failure
to do so can result in serious
injury.
IMPORTANT MANUAL
Do Not Throw Away
186914
Rev. 1
08.21.03
MH/TR
Printed in U.S.A.