Poulan PR22H48STA User Manual

Poulan PR22H48STA Manual

Poulan PR22H48STA manual content summary:

  • Poulan PR22H48STA | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL: PR22H48STA LAWN TRACTOR WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 179075 Rev. 2 7.15.01 TR Printed in
  • Poulan PR22H48STA | User Manual - Page 2
    understand, and follow all instructions in the manual and on the machine riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. IV. SERVICE could expose moving parts or allow objects
  • Poulan PR22H48STA | User Manual - Page 3
    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
  • Poulan PR22H48STA | User Manual - Page 4
    (See REPAIR PARTS section of this manual). TABLE OF CONTENTS SAFETY RULES 2-3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4, 16-19 ASSEMBLY 6-10 OPERATION 11-15 MAINTENANCE SCHEDULE 16 SERVICE AND ADJUSTMENTS 20-25 STORAGE 26 TROUBLESHOOTING 27-28 REPAIR PARTS - TRACTOR 30-45
  • Poulan PR22H48STA | User Manual - Page 5
    UNASSEMBLED PARTS Steering Wheel Steering Sleeve Gauge Wheels (4) Shoulder Bolts (4) Adjusting Bars (4) Locknuts 3/8-16 Nose Roller (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob (2) Flanged Pins Mower (2) Locknuts 5/16-18 Nose Roller Brackets (2) Washers 17/32 x 7/8 x 16 Ga. (2) Hex Bolts
  • Poulan PR22H48STA | User Manual - Page 6
    all four corners of carton, and lay panels flat. • Remove mower and packing materials. • Check for any additional loose parts or cartons and remove. STEERING WHEEL EXTENTION STEERING SHAFT STEERING SLEEVE TABS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) • Remove locknut
  • Poulan PR22H48STA | User Manual - Page 7
    gauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. RETAINER SPRING FIG. 3 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See
  • Poulan PR22H48STA | User Manual - Page 8
    side of mower deck. • Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. operating mower as shown in the Operation section of this manual. LOCK BRACKET BELT TENSION ROD (DISENGAGED POSITION) FRONT MOWER
  • Poulan PR22H48STA | User Manual - Page 9
    See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly
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    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED
  • Poulan PR22H48STA | User Manual - Page 11
    TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual engage the mower blades, or other attachments mounted to your tractor. PARKING
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    reduces the battery charging rate. • Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control possibility, • always stop engine when stopping tractor on grass areas. 12 The average lawn should be cut to approximately 2-1/2 inches during
  • Poulan PR22H48STA | User Manual - Page 13
    prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • Remove retainer spring and clevis pin which secure each gauge wheel
  • Poulan PR22H48STA | User Manual - Page 14
    while in storage. To avoid engine problems, the fuel system should be emptied before fresh fuel next season. See Storage Instructions for additional information. Never use engine or as follows: • Be sure the tractor is on level ground. • Release Service and Adjustments section of this manual. 14
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    procedure three times. • Your tractor is now purged and now ready for normal operation. MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for
  • Poulan PR22H48STA | User Manual - Page 16
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan PR22H48STA | User Manual - Page 17
    may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not
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    range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level.
  • Poulan PR22H48STA | User Manual - Page 19
    dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor
  • Poulan PR22H48STA | User Manual - Page 20
    belt from electric clutch pulley. • Slide mower out from under right side of tractor. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway
  • Poulan PR22H48STA | User Manual - Page 21
    BOTTOM EDGE OF MOWER TO GROUND SERVICE AND ADJUSTMENTS BOTTOM EDGE OF MOWER TO GROUND BLADE A GROUND LINE A FIG. TRUNNION FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) • Park tractor on a level surface. Engage parking brake. • Lower mower to its lowest position.
  • Poulan PR22H48STA | User Manual - Page 22
    YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this
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    service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual per instructions in the Assembly section of this manual. be purchased from your local parts dealer. Tire sealant also prevents tire dry
  • Poulan PR22H48STA | User Manual - Page 24
    SERVICE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section.
  • Poulan PR22H48STA | User Manual - Page 25
    . TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT
  • Poulan PR22H48STA | User Manual - Page 26
    TRACTOR Remove mower from tractor for winter storage. When mower is tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual SYSTEM PARTS SUCH
  • Poulan PR22H48STA | User Manual - Page 27
    TROUBLESHOOTING POINTS PROBLEM 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/ Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part
  • Poulan PR22H48STA | User Manual - Page 28
    TROUBLESHOOTING POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged CAUSE 1. Faulty operator-safety presence control system. CORRECTION 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor
  • Poulan PR22H48STA | User Manual - Page 29
    SCHEMATIC TRACTOR - MODEL NUMBER PR22H48STA BLACK ORANGE BLACK RED NONE A2+L NONE NONE BROWN BLACK WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS GFC PTO SWITCH POSITION CIRCUIT
  • Poulan PR22H48STA | User Manual - Page 30
    REPAIR PARTS ELECTRICAL TRACTOR - MODEL NUMBER PR22H48STA 22 21 79 42 24 41 43 40 26 27 27 81 25 33 30 50 10 11 16 52 D.C. AMPERES 45 29 55 27 28 12 2 1 8 12 30
  • Poulan PR22H48STA | User Manual - Page 31
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA ELECTRICAL KEY PART NO. NO. 1 163465 2 74760412 8 7603J 10 145211 11 150109 12 145769 16 153664 21 166184 22 4152J 24 8860R 25 146148 26 175158 27 73510400
  • Poulan PR22H48STA | User Manual - Page 32
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA CHASSIS AND ENCLOSURES 17 159 60 161 60 30 29 166 166 28 31 9 3 209 155 166 11 209 156 157 209
  • Poulan PR22H48STA | User Manual - Page 33
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket, Asm. Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 161236 Duct Hood 59 110436X Bushing
  • Poulan PR22H48STA | User Manual - Page 34
    REPAIR PARTS DRIVE TRACTOR - MODEL NUMBER PR22H48STA 57 51 89 243 116 212 63 90 221 219 19 59 19 221 56 214 96 222 215 224 61 19
  • Poulan PR22H48STA | User Manual - Page 35
    PARTS TRACTOR - MODEL NUMBER PR22H48STA DRIVE KEY NO. 1 9 15 16 17 19 20 21 22 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 PART 236 237 238 239 240 241 242 243 244 PART NO. 12000001 123583X 121748X 174901X428 124346X 175899 4497H
  • Poulan PR22H48STA | User Manual - Page 36
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA STEERING ASSEMBLY 38 12 72 1 37 91 43 73 41 42 37 36 88 71 29 46 29 8 6 17 2 87 5 68 67 13 65 46 8 6 67 67 68 29 15 82 29 3 32 11 40 33 10 34 35 87 5 4 43 43 6 8 36
  • Poulan PR22H48STA | User Manual - Page 37
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Cast Lt Machined 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X
  • Poulan PR22H48STA | User Manual - Page 38
    REPAIR PARTS ENGINE TRACTOR - MODEL NUMBER PR22H48STA 102 1 14 38 25 26 17 32 31 34 33 8 3 13 10 81 17 16 6 5 62 72 37 39 33 45 23 29 4 OPTIONAL EQUIPMENT Spark Arrester 38
  • Poulan PR22H48STA | User Manual - Page 39
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA ENGINE KEY PART NO. NO. 1 164067 3 -------- 4 149723 5 159955 6 72 71070512 81 73510400 102 164863 DESCRIPTION Control Throttle Engine, Briggs Model 407777 (Order parts from engine mfg.) Muffler Asm Twin Lo-Tone Pipe Exhaust LH Intek Pipe Exhaust RH
  • Poulan PR22H48STA | User Manual - Page 40
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA SEAT ASSEMBLY 1 14 24 8 9 7 10 5 8 9 7 2 5 6 22 21 16 25 15 11 13 17 12 KEY PART NO. NO. 1 171684 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 174894 11 166369 12 121246X DESCRIPTION Seat Bracket Pivot
  • Poulan PR22H48STA | User Manual - Page 41
    Footrest Rh - - 179075 Manual Owner's (English) - - 179076 Manual Owner's (French) WHEELS & TIRES 1 2 5,8 4,10 7 6 KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421
  • Poulan PR22H48STA | User Manual - Page 42
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA MOWER LIFT 29 28 27 25 24 23 7 41 8 37 38 40 36 13 13 11 5 49 30 4 6 1 50 3 26 2 6 5 4 12 13 51 49 52 32 13 31 53 32 13 51 49 54 13 15 54 20 18 16 17 42
  • Poulan PR22H48STA | User Manual - Page 43
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA MOWER LIFT KEY PART NO. NO. 1 159461 2 159476 3 138284 4 12000002 5 19211621 6 120183X 7 125631X 8 170770 11 175370 12 175371 13 4939M 15 175562 16 73350800 17 175689 18 73800800 20
  • Poulan PR22H48STA | User Manual - Page 44
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA MOWER DECK 46 45 49 36 49 37 33 36 130 52 32 42 112 31 49 36 99 33 43 30 121 126 49 42
  • Poulan PR22H48STA | User Manual - Page 45
    REPAIR PARTS TRACTOR - MODEL NUMBER PR22H48STA MOWER DECK KEY PART NO. NO. DESCRIPTION 1 174348 Deck Weldment Mower 48 3 138017 Bracket Asm., Sway Lock 5/16-18 Deck Complete (Order Noseroller separately) Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) NOTE: All component dimensions given in U.S.
  • Poulan PR22H48STA | User Manual - Page 46
    , without charge for parts or labor incurred in replacing parts, any part which we find to Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products return the product to an authorized service dealer. Should you have any unanswered
  • Poulan PR22H48STA | User Manual - Page 47
    FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE CUT THIS IOSUAT1O5NSDLOOTPTEED LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 MAX. 47 Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the
  • Poulan PR22H48STA | User Manual - Page 48
    pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of
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OWNER'S MANUAL
MODEL:
PR22H48STA
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions±
Failure to do so
can result in serious
injury±
IMPORTANT MANUAL
Do Not Throw Away
179075
Rev. 2
7.15.01
TR
Printed in U.S.A.