Poulan PR524 User Manual

Poulan PR524 Manual

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  • Poulan PR524 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: PR524 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 421892 Rev. 1 10.02.08 SBW Printed in
  • Poulan PR524 | User Manual - Page 2
    or buildings. WARNING: Snow throwers have exposed rotating parts, which can cause severe understand and follow all instructions on the machine and in the manual(s) before operating this unit gas-powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel it
  • Poulan PR524 | User Manual - Page 3
    technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the "SAFETY RULES". SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND
  • Poulan PR524 | User Manual - Page 4
    PARTS PACKED SEPARATELY IN CARTON (1) MULTIWRENCH (180684) (3) RETAINER SPRINGS (169675) (1) DISCHARGE CHUTE (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD EXTRA SHEAR BOLTS AND NUTS (2) SHEAR BOLTS 1/4-
  • Poulan PR524 | User Manual - Page 5
    Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product. Your new snow thrower has been
  • Poulan PR524 | User Manual - Page 6
    ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod
  • Poulan PR524 | User Manual - Page 7
    your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower BRACKET FIG. 7 CHECK TIRE PRESSURE The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct
  • Poulan PR524 | User Manual - Page 8
    adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning. DANGER OR WARNING PRIMER FORWARD REVERSE READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS
  • Poulan PR524 | User Manual - Page 9
    used for starting the engine. Auger control lever - used to engage auger motion (throw Primer - pumps additional fuel from the carburetor to the snow). cylinder for use when starting a cold engine. Discharge chute control lever - used to change the di- Choke control - used for starting a cold
  • Poulan PR524 | User Manual - Page 10
    To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage. OFF FULL FIG. 11 TO CONTROL SNOW DISCHARGE (See Fig. 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the
  • Poulan PR524 | User Manual - Page 11
    conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep
  • Poulan PR524 | User Manual - Page 12
    snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position. 1. Shut off engine and wait for all moving parts additional service before section of this manual. ADD GASOLINE (See engine problems, Instructions
  • Poulan PR524 | User Manual - Page 13
    "OPEN" position. Your snow thrower engine is equipped with a recoil starter. COLD START 1. Insert safety ignition key (packed separately in parts bag) into ignition slot snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow
  • Poulan PR524 | User Manual - Page 14
    snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit.
  • Poulan PR524 | User Manual - Page 15
    can cause contamination of the friction wheel and damage to the drive system of your snow thrower. ENGINE See engine manual. LUBRICATION Use only high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating
  • Poulan PR524 | User Manual - Page 16
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts contact plug. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in the Operation section of this manual. CHUTE DEFLECTOR
  • Poulan PR524 | User Manual - Page 17
    be replaced. It is recommended that the belt(s) be replaced by a service centre/department. NOTE: It is recommended that both the auger and traction drive chute to be removed from snow thrower. 3. REMOVE BELT COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY
  • Poulan PR524 | User Manual - Page 18
    ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service centre. ENGINE
  • Poulan PR524 | User Manual - Page 19
    snow thrower to rust. IMPORTANT: Never cover snow thrower while engine/ exhaust area is still warm. TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre/department. PROBLEM . 6. Prime as instructed in the Operation section of this manual. 7. Wait a few
  • Poulan PR524 | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 4 12 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20
  • Poulan PR524 | User Manual - Page 21
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 175321X479 196710 188909 191079 175322 178675X008 192199 405400 73800400 74780426 155377
  • Poulan PR524 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 (5x) 4 (5x) 2 01.07.001-A KEY NO. 1 2 3 4 PART NO. 404928X428 404931X479 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 1 KEY NO. 1 2 PART NO.
  • Poulan PR524 | User Manual - Page 23
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 4 3 01.11.001-A 1 3 4 2 KEY NO. 1 2 3 4 PART NO. 174762X479
  • Poulan PR524 | User Manual - Page 24
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) CONTROL PANEL / DISCHARGE CHUTE 2 11 3 6 8 6 10 5 9 11 4 11 7 KEY PART NO. NO. DESCRIPTION 1 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP 5 189713X428 KNOB BLACK 6
  • Poulan PR524 | User Manual - Page 25
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) CONTROL PANEL / DISCHARGE CHUTE 2 2 *3 1 *6 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch =
  • Poulan PR524 | User Manual - Page 26
    REPAIR PARTS HANDLES 3 SNOW THROWER - MODEL PR524 (96192001504) 10 2 11 9 5 7 6 8 47 9 1 13 8 13 12 14 14 01.08.002-E 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 421613 169675 17060408 414280 414281 178899 19131316
  • Poulan PR524 | User Manual - Page 27
    REPAIR PARTS HANDLES SNOW THROWER - MODEL PR524 (96192001504) 5 1 KEY PART 6 NO. NO. DESCRIPTION 8 5 8 6 2 39 7 8 49 01.08.003-A 1 2 4 KEY NO. 1 2 3 4 PART NO. 419797X479 418313X479 150078 17000616 DESCRIPTION LOWER TUBE PIVOT SUPPORT BOLT 5/16−18 X .750 SCREW 3/8−16 X 1.00 3 4
  • Poulan PR524 | User Manual - Page 28
    REPAIR PARTS HANDLES SNOW THROWER - MODEL PR524 (96192001504) 2 1 3 8 9 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270506 155377 169675 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING
  • Poulan PR524 | User Manual - Page 29
    REPAIR PARTS HANDLES SNOW THROWER - MODEL PR524 (96192001504) 1 2 3 3 01.10.001-B 2 KEY PART NO. NO. DESCRIPTION 1 183352 2 184471 3 175262 CONSOLE PANEL SCREW 10−24 X .625 SCREW 10−24 X 1.25 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4
  • Poulan PR524 | User Manual - Page 30
    REPAIR PARTS DRIVE SNOW THROWER - MODEL PR524 (96192001504) ITEM 43 EXPLODED 2 69 1 16 68 17 71 74 15 14 15 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan PR524 | User Manual - Page 31
    PARTS DRIVE SNOW THROWER - MODEL PR524 (96192001504) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART 00 SPACER TRACTION PULLEY WASHER 3/8 LOCKWASHER 3/8 LOCKWASHER BELT GUIDE IDLER ARM IDLER BRACKET IDLER PULLEY SCREW 5/16−18 X
  • Poulan PR524 | User Manual - Page 32
    REPAIR PARTS DRIVE SNOW THROWER - MODEL PR524 (96192001504) 7 1b 6 6 1b 1a 5 4 3 2 3 5 4 01.03.005-B KEY NO. 1 1a 1b 2 3 4 5 6 7 PART NO. 188226 179352 9465M1 402691 174697 179830 17490508 155443 189282 DESCRIPTION (assy of 1a,1b) AXLE ASSEMBLY AXLE SHAFT ROLL PIN 3/16 SPROCKET THRUST
  • Poulan PR524 | User Manual - Page 33
    REPAIR PARTS SNOW THROWER - MODEL PR524 (96192001504) CHASSIS / ENGINE / PULLEYS 4 2 4 3 1 1 3 KEY NO. - - PART NO 1 2 01.00.009-B 3 4 409346 423184 150406 150078 DESCRIPTION TECUMSEH ENGINE MODEL LH195SP-67504D FRAME ENGINE MOUNT PLATE BOLT 3/8−16 SCREW 5/16−18 X .750 KEY PART NO. NO.
  • Poulan PR524 | User Manual - Page 34
    PARTS SNOW THROWER - MODEL PR524 (96192001504) WHEELS / BAG OF PARTS KEY PART NO. NO. DESCRIPTION 1 187831X421 WHEEL ASSEMBLY LH 1 2 187866X421 WHEEL ASSEMBLY RH 2 01.06.001-A 2 1 4 3 7 6 KEY NO. 1 2 3 4 5 6 7 PART 01.14.008-A KEY NO. 1 PART NO. 35062 DESCRIPTION SAFETY IGNITION KEY
  • Poulan PR524 | User Manual - Page 35
    SNOW THROWER - MODEL PR524 (96192001504) 1 2 4 9 8 6 1 3 5 7 KEY PART NO. NO. 1 181037 2 187868 3 181035 4 181042 5 187893 6 181033 7 415391 8 415390 9 415475 - - 421892 - - 421893 DESCRIPTION DECAL, DANGER DECAL, POULAN PRO, HP/24" DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, POULAN PRO
  • Poulan PR524 | User Manual - Page 36
    without charge for parts or labor incurred in replacing parts, any part which we find maintained in accordance with the instructions furnished. This Warranty does not Poulan Pro Customer Service Department 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: Poulan Pro, Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
PR524
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
421892
Rev. 1
10.02.08
SBW
Printed in the U.S.A.