Poulan PR5524ES User Manual

Poulan PR5524ES Manual

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  • Poulan PR5524ES | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: PR5524ES SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 424053 10.13.08 TH Printed in the
  • Poulan PR5524ES | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan PR5524ES | User Manual - Page 3
    moving parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 13-14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 17 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING
  • Poulan PR5524ES | User Manual - Page 4
    LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 8)
  • Poulan PR5524ES | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan PR5524ES | User Manual - Page 6
    spring. CONTROL ARM AUGER CONTROL ROD RUBBER SLEEVE INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front
  • Poulan PR5524ES | User Manual - Page 7
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan PR5524ES | User Manual - Page 8
    OPERATION SAFETY IGNITION KEY SPARK PLUG CHOKE CONTROL ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR FUEL SHUT-OFF VALVE THROTTLE / ENGINE CONTROL DISCHARGE CHUTE
  • Poulan PR5524ES | User Manual - Page 9
    (See Figs. 12 & 13) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan PR5524ES | User Manual - Page 10
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. CAUTION: Do not move
  • Poulan PR5524ES | User Manual - Page 11
    be reversed, providing additional service before requiring replacement. Replace in the Maintenance section of this manual. ADD GASOLINE (See Fig. 18) wrench provided in your parts bag may be used . To avoid engine problems, the fuel system See Storage Instructions for additional information
  • Poulan PR5524ES | User Manual - Page 12
    . COLD START - ELECTRIC STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by
  • Poulan PR5524ES | User Manual - Page 13
    from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can
  • Poulan PR5524ES | User Manual - Page 14
    (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan PR5524ES | User Manual - Page 15
    service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts is discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS Both right and left-hand
  • Poulan PR5524ES | User Manual - Page 16
    should be replaced. It is recommended that the belt(s) be replaced by a service centre/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer
  • Poulan PR5524ES | User Manual - Page 17
    necessary (See "TO REPLACE BELTS" in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary
  • Poulan PR5524ES | User Manual - Page 18
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service centre/department. PROBLEM CAUSE CORRECTION FAST position 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime
  • Poulan PR5524ES | User Manual - Page 19
    SERVICE NOTES 19
  • Poulan PR5524ES | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 6 15 14 13 4 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 20
  • Poulan PR5524ES | User Manual - Page 21
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. DESCRIPTION 175321X479 196710 188909 191079 175322 178675X008 192199 405400 73800400 74780426
  • Poulan PR5524ES | User Manual - Page 22
    - - MODEL NUMBER PR5524ES (96192001607) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 404928X428 404931X479 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 1 KEY NO. 1 2 PART NO. 420493X479 420494X479
  • Poulan PR5524ES | User Manual - Page 23
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 3 4 2 4 KEY PART NO. NO. DESCRIPTION 1 174762X479 SKID
  • Poulan PR5524ES | User Manual - Page 24
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) CONTROL PANEL / CHUTE 2 11 3 6 8 6 10 5 9 11 4 11 7 1 01.09.001-A KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 404770X428 178633X428 420325 179096X479 189713X479 128415 185600 72270505 191730 155415 179246 DESCRIPTION CHUTE WELDMENT DEFLECTOR
  • Poulan PR5524ES | User Manual - Page 25
    THROWER - - MODEL NUMBER PR5524ES (96192001607) CONTROL PANEL / CHUTE 2 2 *3 1 *6 KEY NO. 1 2 *3 *4 *5 *6 PART NO. 420337 17501010 420678 420677 *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch =
  • Poulan PR5524ES | User Manual - Page 26
    THROWER - - MODEL NUMBER PR5524ES (96192001607) HANDLES 5 1 6 8 5 8 6 2 39 7 8 49 7 KEY PART NO. NO. DESCRIPTION 1 16−18 9 155415 WASHER 01.08.003-A 1 KEY PART NO. NO. DESCRIPTION 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 150078 BOLT 5/16−18 X .750 2 4 17000616
  • Poulan PR5524ES | User Manual - Page 27
    THROWER - - MODEL NUMBER PR5524ES (96192001607) HANDLES 10 2 11 9 5 7 6 8 47 9 1 3 13 8 13 12 14 14 12 01.08.002-E KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X479 412681X479 412682X479 412679X008 420889X008 412677 421613 169675 17060408 414280 414281 178899 19131316 72120618
  • Poulan PR5524ES | User Manual - Page 28
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) HANDLES 10 1 2 10 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270506 155377 169675 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING
  • Poulan PR5524ES | User Manual - Page 29
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) HANDLES 3 2 6 5 71 4 KEY PART NO. NO. 51 183346 2 178668 3 180927 4 184471 X 1.25 WIRE HARNESS BULB 01.10.003-B 4 5 2 1 6 KEY PART NO. NO. DESCRIPTION 3 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831
  • Poulan PR5524ES | User Manual - Page 30
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) DRIVE ITEM 43 EXPLODED 2 69 1 16 68 17 71 74 15 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan PR5524ES | User Manual - Page 31
    PR5524ES (96192001607) DRIVE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART 5/16−18 X 1.00 SPACER TRACTION PULLEY WASHER 3/8 LOCKWASHER 3/8 LOCKWASHER BELT GUIDE IDLER ARM IDLER BRACKET IDLER PULLEY SCREW 5/16−18 X 1.50 NUT 5/16
  • Poulan PR5524ES | User Manual - Page 32
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) DRIVE 7 1b 6 6 1b 1a 5 4 3 2 3 5 4 01.03.005-B KEY NO. 1 1a 1b 2 3 4 5 6 7 PART NO. 188226 179352 184206 402691 174697 179830 17490508 155443 189282 DESCRIPTION (assy of 1a,1b) AXLE ASSEMBLY AXLE SHAFT ROLL PIN 3/16 SPROCKET THRUST
  • Poulan PR5524ES | User Manual - Page 33
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) CHASSIS / ENGINE / PULLEYS 2 4 3 4 3 1 01.00.009-B KEY NO. - 1 2 3 4 PART NO. - - - - 409346X428 423184X428 150406 150078 DESCRIPTION ENGINE TECUMSEH MODEL LH195SP-67510D FRAME ENGINE MOUNT PLATE BOLT 3/8−16 SCREW 5/16−18 X .750 NOTE: All
  • Poulan PR5524ES | User Manual - Page 34
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) CHASSIS / ENGINE / PULLEYS 1 2 KEY NO. 1 2 3 4 PART NO. 192213 179157 419744 408007 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower
  • Poulan PR5524ES | User Manual - Page 35
    REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) WHEELS 2 01.06.001-A 1 KEY NO. 1 2 PART NO. 187831X421 187866X421 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment
  • Poulan PR5524ES | User Manual - Page 36
    SNOW THROWER - - MODEL NUMBER PR5524ES (96192001607) BAG OF PARTS 3 2 KEY PART NO. NO. DESCRIPTION 1 198563 5 4 2 169675 POWER CORD RETAINER PIN 3 180684 WRENCH 4 73800600 LOCKNUT 3/8−16 5 19131316 WASHER 3/8 6 198636 SHEAR BOLT 1/4−20 X 1−3/4 7 198638 SPACER 8 73800400
  • Poulan PR5524ES | User Manual - Page 37
    PART NO. 181037 187899 181035 181042 187898 181033 415475 415391 415390 424053 424054 DESCRIPTION DECAL, DANGER DECAL, POULAN PRO DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, POULAN PRO DECAL, INSTRUCTION DECAL, SPEED CONTROL DECAL, TRACT/CLUTCH LEVER LH DECAL, TRACT/CLUTCH LEVER RH OWNER'S MANUAL
  • Poulan PR5524ES | User Manual - Page 38
    SERVICE NOTES 38
  • Poulan PR5524ES | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan PR5524ES | User Manual - Page 40
    without charge for parts or labor incurred in replacing parts, any part which we find maintained in accordance with the instructions furnished. This Warranty does not Poulan Pro Customer Service Department 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: Poulan Pro, Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
PR5524ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
424053
10.13.08
TH
Printed in the U.S.A.