Poulan XT624ES User Manual

Poulan XT624ES Manual

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  • Poulan XT624ES | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: XT624ES SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 437316 07.27.10 TH/JA Printed in the
  • Poulan XT624ES | User Manual - Page 2
    including startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot , understand and follow all instructions on the machine and in the manual(s) before operating this unit . Vibration is generally a warning of trouble. 5. Stop the engine (motor) whenever
  • Poulan XT624ES | User Manual - Page 3
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble
  • Poulan XT624ES | User Manual - Page 4
    LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 8)
  • Poulan XT624ES | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan XT624ES | User Manual - Page 6
    hole in auger control bracket. Secure with retainer spring. INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward
  • Poulan XT624ES | User Manual - Page 7
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan XT624ES | User Manual - Page 8
    MUFFLER GASOLINE FILLER CAP CHOKE CONTROL SAFETY IGNITION KEY ON / OFF SWITCH PRIMER FUEL SHUT-OFF VALVE RECOIL (AUXILIARY) STARTER HANDLE OPERATION ELECTRIC START BUTTON POWER CORD PLUG AUGER CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER CHUTE DEFLECTOR DISCHARGE CHUTE
  • Poulan XT624ES | User Manual - Page 9
    DISCHARGE (See Figs. 11 & 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan XT624ES | User Manual - Page 10
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan XT624ES | User Manual - Page 11
    wait for all moving parts to stop. 2. Adjust in the Maintenance section of this manual. ADD GASOLINE (See Fig. 17) . To avoid engine problems, the fuel system should next season. See Storage Instructions for additional information. Never , providing additional service before requiring replacement
  • Poulan XT624ES | User Manual - Page 12
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
  • Poulan XT624ES | User Manual - Page 13
    longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause your (OEM) belts available from your nearest dealer. Using other local parts dealer. Tire sealant also prevents tire dry rot than
  • Poulan XT624ES | User Manual - Page 14
    the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 1. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug
  • Poulan XT624ES | User Manual - Page 15
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS Both right and left
  • Poulan XT624ES | User Manual - Page 16
    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
  • Poulan XT624ES | User Manual - Page 17
    flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. KLIK PIN OUTER HOLE INNER HOLE ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at
  • Poulan XT624ES | User Manual - Page 18
    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
  • Poulan XT624ES | User Manual - Page 19
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan XT624ES | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 5 15 14 4 11 6 11 16 12 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan XT624ES | User Manual - Page 21
    THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 175321X431 427148 188909 427146 175322 178675X431 192199 405400 73800400 74780426 427942
  • Poulan XT624ES | User Manual - Page 22
    THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 404928X505 404931X431 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 3 1 1 2 KEY PART NO. NO. DESCRIPTION
  • Poulan XT624ES | User Manual - Page 23
    SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 2 1 KEY NO. 1 2 PART NO. 420493X431 420494X431 DESCRIPTION AUGER ASSEMBLY LH 24 AUGER ASSEMBLY RH 24 01.07.017-A 4 3 2 3 4 1 01.11.001-B KEY NO. 1 2 3 4 PART NO. 174762X431 178777X431 72270506 751153
  • Poulan XT624ES | User Manual - Page 24
    - - MODEL NO. XT624ES (96192004400) CONTROL PANEL / DISCHARGE CHUTE 2 2 *3 1 *7 *6 KEY NO. 1 2 *3 *4 *5 *6 *7 PART NO. 428272 17501010 420678 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch =
  • Poulan XT624ES | User Manual - Page 25
    SNOW THROWER - - MODEL NO. XT624ES (96192004400) CONTROL PANEL / DISCHARGE CHUTE 2 3 6 1 8 6 7 6 13 12 01.09.005-E 11 10 5 9 11 4 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 435023X505 178633X505 420325 179096X505 189713X428 128415 185600 72270505 191730 155415 179246 430324 419822X431
  • Poulan XT624ES | User Manual - Page 26
    HANDLES SNOW THROWER - - MODEL NO. XT624ES (96192004400) 5 1 6 KEY PART NO. NO. DESCRIPTION 8 7 1 419800X431 PLOW 9 155415 WASHER 01.08.003-A 1 2 KEY PART NO. NO. DESCRIPTION 4 1 419797X431 LOWER HANDLE 2 427513X431 PIVOT SUPPORT WELDMENT 3 3 428867 SCREW 5/16−18 X .750
  • Poulan XT624ES | User Manual - Page 27
    - - MODEL NO. XT624ES (96192004400) 3 2 6 5 71 4 5 4 01.10.003-B KEY NO. 1 2 3 4 5 6 7 PART NO. 183346 178668 180927 184471 175262 178770 183784 DESCRIPTION CONSOLE PANEL HEADLIGHT BEZEL FLOOD HEADLIGHT SCREW 10−24 X .625 SCREW 10−24 X 1.25 WIRE HARNESS BULB 4 5 2 1 6 KEY PART NO. NO
  • Poulan XT624ES | User Manual - Page 28
    HANDLES SNOW THROWER - - MODEL NO. XT624ES (96192004400) 10 2 11 9 5 7 6 8 47 9 1 3 8 01.08.002-G 13 13 14 12 12 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316 72120618
  • Poulan XT624ES | User Manual - Page 29
    HANDLES SNOW THROWER - - MODEL NO. XT624ES (96192004400) 10 1 2 10 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING
  • Poulan XT624ES | User Manual - Page 30
    REPAIR PARTS DRIVE SNOW THROWER - - MODEL NO. XT624ES (96192004400) 42 EXPLODED 2 16 1 17 15 14 15 12 9 11 11 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan XT624ES | User Manual - Page 31
    DRIVE SNOW THROWER - - MODEL NO. XT624ES (96192004400) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 198875 17501010 402685X505 17490508 57079 405485 198580 403097X008 402881 403096X431 191730 402856X008 416717X431 187101 700279 427542 402568 169675 401732
  • Poulan XT624ES | User Manual - Page 32
    SNOW THROWER - - MODEL NO. XT624ES (96192004400) 5 6 1b 7 4 3 1b 6 1a 2 KEY PART NO. NO. DESCRIPTION 3 1 188226 (assy of inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan XT624ES | User Manual - Page 33
    SNOW THROWER - - MODEL NO. XT624ES (96192004400) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 1 01.00.034-A KEY NO. - 1 2 3 PART NO. 437300 418694X505 150406 428867 DESCRIPTION COMPLETE LCT ENGINE FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 KEY NO. 1 PART NO. 427963X505 DESCRIPTION ENGINE MOUNTING PLATE
  • Poulan XT624ES | User Manual - Page 34
    XT624ES (96192004400) CHASSIS / ENGINE / PULLEYS 23 22 14 24 21 20 11 14 21 13 20 12 14 15 6 7 10 8 19 18 17 16 5 4 3 9 1 2 01.21.003-C KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART 5/16-18 X 1 .00 LOCKWASHER 5/16 BELT GUIDE LOCKWASHER 5/16 IDLER BUSHING NOTE: All component dimensions given
  • Poulan XT624ES | User Manual - Page 35
    NO. XT624ES (96192004400) 1 2 01.06.018-A KEY NO. 1 2 PART NO. 432331X428 432332X428 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure
  • Poulan XT624ES | User Manual - Page 36
    REPAIR PARTS BAG OF PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) 3 2 1 01.14.004-B 45 7 6 KEY NO. 1 2 3 4 5 6 7 PART NO. 198563 169675 180684X008 73800600 19131316 192090 73800400 DESCRIPTION POWER CORD RETAINER PIN WRENCH LOCKNUT 3/8−16 WASHER 3/8 SHEAR BOLT 1/4−20 X 1−3/4 LOCKNUT
  • Poulan XT624ES | User Manual - Page 37
    MODEL NO. XT624ES (96192004400) 4 7 6 8 3 1 KEY NO. 1 3 4 6 7 8 - - - PART NO. 181037 181035 181042 181033 429591 428716 437316 437317 DESCRIPTION DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, INSTRUCTION DECAL, CONSOLE, RH, SPEED DECAL, CONSOLE, LH, SPEED OWNER'S MANUAL, ENGLISH
  • Poulan XT624ES | User Manual - Page 38
    SERVICE NOTES 38
  • Poulan XT624ES | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan XT624ES | User Manual - Page 40
    , without charge for parts or labor incurred in replacing parts, any part which we find to maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
XT624ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
437316
07.27.10
TH/JA
Printed in the U.S.A.