Poulan XT627ES User Manual

Poulan XT627ES Manual

Poulan XT627ES manual content summary:

  • Poulan XT627ES | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: XT627ES SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 437920 08.25.10 JA Printed in the
  • Poulan XT627ES | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
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    moving parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE 13-14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 15-17 CUSTOMER RESPONSIBILITIES 3 STORAGE 18 ASSEMBLY / PRE-OPERATION 4-6 TROUBLESHOOTING
  • Poulan XT627ES | User Manual - Page 4
    LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 8)
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    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
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    hole in auger control bracket. Secure with retainer spring. INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward
  • Poulan XT627ES | User Manual - Page 7
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan XT627ES | User Manual - Page 8
    MUFFLER GASOLINE FILLER CAP CHOKE CONTROL SAFETY IGNITION KEY ON / OFF SWITCH PRIMER FUEL SHUT-OFF VALVE RECOIL (AUXILIARY) STARTER HANDLE OPERATION ELECTRIC START BUTTON POWER CORD PLUG AUGER CONTROL LEVER CHUTE DEFLECTOR DISCHARGE CHUTE DRIVE CONTROL LEVER SPEED CONTROL TRACTION DRIVE
  • Poulan XT627ES | User Manual - Page 9
    DISCHARGE (See Figs. 11 & 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the
  • Poulan XT627ES | User Manual - Page 10
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan XT627ES | User Manual - Page 11
    can be reversed, providing additional service before requiring replacement. Replace a OIL" in the Maintenance section of this manual. ADD GASOLINE (See Fig. 17) • storage. To avoid engine problems, the fuel system should be next season. See Storage Instructions for additional information. Never
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    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
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    longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can manufacturer local parts dealer. Tire sealant also prevents tire dry rot (OEM) belts available from your nearest dealer. Using other
  • Poulan XT627ES | User Manual - Page 14
    (if removed for draining oil). Be sure to install klik pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan XT627ES | User Manual - Page 15
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 18) AUGER SHEAR BOLTS Both right and left
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    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
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    tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion WHEEL HUB FIG. 22 ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine to suspected carburetor problems, take your snow thrower to a qualified service center. ENGINE
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    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
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    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan XT627ES | User Manual - Page 20
    REPAIR PARTS SNOW THROWER - MODEL XT627ES (96192004501) AUGER HOUSING / IMPELLER ASSEMBLY 5 15 14 4 11 6 11 16 12 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan XT627ES | User Manual - Page 21
    REPAIR PARTS SNOW THROWER - MODEL XT627ES (96192004501) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 175321X431 427148 188909 427146 175322 178675X431 192199 405400 73800400 74780426
  • Poulan XT627ES | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL XT627ES (96192004501) AUGER HOUSING / IMPELLER ASSEMBLY 1 3 (5x) 4 (5x) 2 01.07.002-A KEY NO. 1 2 3 4 PART NO. 404929X505 404932X431 72270505 155377 DESCRIPTION AUGER HOUSING 27 SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 2 1 KEY NO. 1 2 PART NO.
  • Poulan XT627ES | User Manual - Page 23
    SNOW THROWER - MODEL XT627ES (96192004501) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 4 3 3 4 1 01.11.001-B 2 KEY NO. 1 2 3 4 PART NO. 174762X431 178777X431 72270506
  • Poulan XT627ES | User Manual - Page 24
    SNOW THROWER - MODEL XT627ES (96192004501) CONTROL PANEL / DISCHARGE CHUTE 2 3 6 1 8 6 7 6 13 12 01.09.005-E 11 10 5 9 11 4 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 435023X505 178633X505 420325 179096X431 189713X428 128415 185600 72270505 191730 155415 179246 430324 419822X431
  • Poulan XT627ES | User Manual - Page 25
    SNOW THROWER - MODEL XT627ES (96192004501) CONTROL PANEL / DISCHARGE CHUTE 2 2 *3 1 *7 KEY NO. 1 2 *3 *4 *5 *6 *7 PART NO. 428272 17501010 420678 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.S. inches. 1 inch
  • Poulan XT627ES | User Manual - Page 26
    XT627ES (96192004501) 4 4 3 2 3 4 4 3 3 KEY PART NO. NO. DESCRIPTION 1 419798X431 LOOP HANDLE LH 2 419799X431 LOOP HANDLE RH 3 14 74780524 751153 SCREW 5/16−18 X 1.50 NUT 5/16−18 01.08.004-B 1 KEY PART NO. NO. DESCRIPTION 2 1 419797X431 LOWER HANDLE 2 427513X431 PIVOT SUPPORT
  • Poulan XT627ES | User Manual - Page 27
    HANDLES 10 SNOW THROWER - MODEL XT627ES (96192004501) 2 10 1 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER ROD TRACTION ROD SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING SLEEVE IMPELLER
  • Poulan XT627ES | User Manual - Page 28
    SNOW THROWER - MODEL XT627ES (96192004501) 10 2 11 9 5 7 6 8 47 9 1 3 13 8 01.08.002-G 13 14 12 12 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316 72120618 DESCRIPTION
  • Poulan XT627ES | User Manual - Page 29
    SNOW THROWER - MODEL XT627ES (96192004501) 3 2 6 5 71 4 5 4 KEY NO. 1 2 3 4 5 6 7 PART NO. 183346 178668 180927 184471 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
  • Poulan XT627ES | User Manual - Page 30
    REPAIR PARTS DRIVE SNOW THROWER - MODEL XT627ES (96192004501) 42 EXPLODED 2 16 1 17 15 14 15 12 9 11 11 20 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30
  • Poulan XT627ES | User Manual - Page 31
    DRIVE SNOW THROWER - MODEL XT627ES (96192004501) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 198875 17501010 402685X505 17490508 57079 405485 198580 403097X008 402881 403096X431 191730 402856X008 416717X431 187101 700279 427542 402568 169675 401732 402310
  • Poulan XT627ES | User Manual - Page 32
    6 SNOW THROWER - MODEL XT627ES (96192004501) 7 1b 6 1b 1a 5 4 3 2 3 5 4 01.03.005-B KEY NO. 1 1a 1b 2 3 4 5 6 7 PART NO. 188226 179352 9465M1 402691 174697 179830 17490508 155443 189282 DESCRIPTION (assy of 1a,1b) AXLE ASSEMBLY AXLE SHAFT ROLL PIN 3/16 SPROCKET THRUST WASHER
  • Poulan XT627ES | User Manual - Page 33
    SNOW THROWER - MODEL XT627ES (96192004501) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 01.00.034-A KEY NO. - 1 2 3 PART NO. 436266 418694X505 150406 428867 DESCRIPTION COMPLETE LCT ENGINE FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 1 KEY PART NO. NO. DESCRIPTION 1 427963X505 ENGINE MOUNTING PLATE
  • Poulan XT627ES | User Manual - Page 34
    PARTS SNOW THROWER - MODEL XT627ES (96192004501) CHASSIS / ENGINE / PULLEYS 23 22 14 24 21 20 11 14 21 13 20 12 14 15 6 7 10 8 01.21.003-C 19 18 17 16 5 4 3 9 2 KEY PART .00 LOCKWASHER 5/16 BELT GUIDE LOCKWASHER 5/16 IDLER BUSHING 1 KEY NO. 1 PART NO. 428684 DESCRIPTION COVER
  • Poulan XT627ES | User Manual - Page 35
    - MODEL XT627ES (96192004501) KEY NO. 1 2 PART NO. 432335X428 432336X428 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH 1 01-06-016-A 2 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure
  • Poulan XT627ES | User Manual - Page 36
    REPAIR PARTS BAG OF PARTS 3 SNOW THROWER - MODEL XT627ES (96192004501) KEY PART NO. NO. DESCRIPTION 1 198563 POWER CORD 2 169675 RETAINER PIN 45 3 180684X008 WRENCH 4 73800600 LOCKNUT 3/8−16 5 19131316 WASHER 3/8 6 192090 SHEAR BOLT 1/4−20 X 1−3/4 7 73800400 LOCKNUT 1/4−20 2
  • Poulan XT627ES | User Manual - Page 37
    - MODEL XT627ES (96192004501) 5 2 6 3 1 KEY NO. 1 2 3 4 5 6 - - - PART NO. 181037 181033 181035 181042 429591 428716 437920 437923 DESCRIPTION DECAL, DANGER DECAL, INSTRUC. DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, CONS RT SPD/LEV/PWRST DECAL, CONS LT DEF/LEV/PWRST OWNER'S MANUAL, ENGLISH
  • Poulan XT627ES | User Manual - Page 38
    SERVICE NOTES 38
  • Poulan XT627ES | User Manual - Page 39
    SERVICE NOTES 39
  • Poulan XT627ES | User Manual - Page 40
    charge for parts or labor incurred in replacing parts, any part which be maintained in accordance with the instructions furnished. 4. The Warranty period for service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Outdoor Products Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
XT627ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
437920
08.25.10
JA
Printed in the U.S.A.