ProForm 960 English Manual
ProForm 960 Manual
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- ProForm 960 | English Manual - Page 1
satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through assistance from our factory and instructions in this manual before using this equipment. Save this manual for future reference. USER'S MANUAL Visit our website at www.proform.com - ProForm 960 | English Manual - Page 2
4 ASSEMBLY 5 ADJUSTMENTS 21 WEIGHT RESISTANCE CHART 23 TROUBLE-SHOOTING AND MAINTENANCE 24 CABLE DIAGRAMS 25 ORDERING REPLACEMENT PARTS Back Cover LIMITED WARRANTY Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove - ProForm 960 | English Manual - Page 3
WARNING: To reduce the risk of serious injury, read the following important precautions before using the weight system. 1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the - ProForm 960 | English Manual - Page 4
to the weight system (see the front cover of this manual). Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. High Pulley Station Lat Bar Ab Pulley Station WARNING DECAL Press Arms Seat Leg Press Weight Stack ASSEMBLED DIMENSIONS - ProForm 960 | English Manual - Page 5
assemble the weight system, make sure that all parts are oriented exactly as shown in the drawings. Tightening Parts Tighten all parts as you assemble them, unless instructed to do otherwise. Questions? If you have questions after reading the assembly instructions, please call our Customer Service - ProForm 960 | English Manual - Page 6
on page 5. This brief introduction will save you much 6 more time than it takes to read it. Locate and open the parts bags labeled "FRAME ASSEMBLY." 92 83 92 See the inset drawing. Insert two 1 1/2" x 2 1/2" Inner Caps (83) and two 3/8" x 2" Carriage Bolts (92) into the Butterfly Base - ProForm 960 | English Manual - Page 7
(83) into the ends of the Butterfly Top Frame (33). Attach the Butterfly Top Frame (33) to the Butterfly Upright (1) with two 3/8" x 2 1/2" Bolts (87), a Support Plate (94), and two 3/8" Nylon Locknuts (50). Do not tighten the Nylon Locknuts yet. 6 50 7 50 50 50 2 48 20 102 48 7 33 83 83 - ProForm 960 | English Manual - Page 8
drawing. Insert two Weight Inserts (56) into each Weight (21). Set the two Weight Bumpers (51) over the holes in the corner bar of the Press Base (6). Slide the Weight Guides (15) through the Weight Bumpers (51) and into the holes in the Press Base (6). Secure the Weight Guides to the Press Base - ProForm 960 | English Manual - Page 9
33 12. Secure the Weight Guides (15) to the Press Top Frame (9) with two 3/8" x 1 3/4" Bolts (57) and two 12 3/8" Nylon Locknuts (50). Tighten the Nylon Locknuts (50) used in steps 2-12. 57 9 50 50 15 ARM ASSEMBLY 13 13. Locate and open the parts bag labeled "ARM ASSEMBLY - ProForm 960 | English Manual - Page 10
14. Insert a 2" Round Inner Cap (101) into the end of a Butterfly Arm (10). Attach a Butterfly Handle (53) to the Butterfly Arm (10) with two 3/8" x 1" Bolts (84) and two 3/8" Washers (48). Repeat this step with the other Butterfly Arm (10). 15. Lubricate a 3/8" x 3 1/4" Bolt (62). Attach the left - ProForm 960 | English Manual - Page 11
and nuts attaching the pulleys. The pulleys must be able to turn freely. Refer to the Cable ID Chart on page 26 for help identifying the cables. Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." Locate the Butterfly Cable (73), which is the shorter cable of the two that have - ProForm 960 | English Manual - Page 12
22. Remove the preassembled 3/8" x 2" Bolts (54) from one set of Adjustable Pulley Plates (23). 22 Wrap the Butterfly Cable (73) around a 3 1/2" Pulley (24). Attach the Pulley and a Cable Trap (25) between the top holes of the Adjustable Pulley Plates (23) with a 3/8" x 2" Bolt (54) and a 3/8" - ProForm 960 | English Manual - Page 13
26. Wrap the Ab Cable (47) around a 3 1/2" Pulley (24). 26 Insert the Ab Cable down through the Press Top Frame (9). 24 62 Slide a 3/8" Washer (48) and a 5/8" x 3/4" Bushing (66) onto a 3/8" x 3 1/4" Bolt (62). Slide the Bolt through the Press Top Frame (9) and the 3 1/2" 48 Pulley (24). - ProForm 960 | English Manual - Page 14
and the Pulley. Secure another 5/8" x 1" Bushing and 3/8" Washer to the Bolt with a 3/8" Nylon Locknut (50). 50 48 48 102 24 72 103 32. Insert the Weight Cable (72) through the hole in the Leg Lever (41), up around a 3 1/2" Pulley (24), back through the hole in the Leg Lever, and through the - ProForm 960 | English Manual - Page 15
63). Be sure that the Cable Trap is turned to hold the Cable in place. 37. Note: For convenience, the weights assembled 37 in step 8 are not shown in the following draw- ings. Wrap the Weight Cable (72) around a 3 1/2" Pulley (24). Attach the Pulley and a Cable Trap (25) to the bracket on the - ProForm 960 | English Manual - Page 16
the Pulley between two Small Pulley Plates (22) with a 3/8" x 1 3/4" Bolt (57) and a 3/8" Nylon Locknut (50). 24 50 72 57 22 40. Wrap the Weight Cable (72) around a 4 1/2" Pulley 40 (82) in the direction shown. Attach the Pulley to the bracket on the Press Top Frame (9) with a 3/8" x 2" Bolt - ProForm 960 | English Manual - Page 17
42. Locate the Leg Press Cable (75). Attach the Leg Press Cable to the indicated side of the Press Upright (2) with a 3/8" x 3 3/4" Bolt (102) and a 3/8" Nylon Locknut (50). Do not tighten the Nylon Locknut yet. Wrap the Leg Press Cable (75) around a 3 1/2" Pulley (24) in the direction shown. Attach - ProForm 960 | English Manual - Page 18
46. Remove the 3/8" Nylon Locknut (50) from the indi- 46 cated 3/8" x 5 1/2" Bolt (55). Wrap the Leg Press Cable (75) around a 3 1/2" Pulley (24). Secure the Pulley and a Cable Trap (25) to the 3/8" x 5 1/2" Bolt (55) on the indicated side of the Press Base (6) with the 3/8" Nylon Locknut (50). - ProForm 960 | English Manual - Page 19
50 50. Locate and open the parts bag labeled "SEAT ASSEMBLY." Attach a Seat (13) to the brackets on the Butterfly Seat Frame (14) using four 1/4" x 3/4" Bolts (49). Repeat this step with the other Seat (not shown) - ProForm 960 | English Manual - Page 20
the remaining parts will be explained in ADJUSTMENTS, beginning on page 21 of this manual. Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If - ProForm 960 | English Manual - Page 21
instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system from the weight setting. Use the WEIGHT RESISTANCE CHART on page 23 to find the approximate amount of resistance at each weight station. - ProForm 960 | English Manual - Page 22
in the Curl Post. Turn the Large Adjustment Knob clockwise until tight. Note: When not using the Curl Pad (91), store it away from the weight system. 2 12 5 91 46 39 3 22 - ProForm 960 | English Manual - Page 23
listed is the resistance for each butterfly arm. Note: The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides. WEIGHT PLATES Top 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PRESS - ProForm 960 | English Manual - Page 24
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The weight system Weight Cable (72) bolt, away from the 1/2" Washer (11). Screw the bolt a few turns into the Weight top weight will be lifted off the weight stack - ProForm 960 | English Manual - Page 25
to be sure that the Cables have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show the proper route for each Cable. IMPORTANT: If the Cables have not been correctly routed, the weight system will not function properly and damage may occur - ProForm 960 | English Manual - Page 26
Weight Cable (72) 11 Cable ID 9 10 6 12-Weight Stack 8 7 5 4 2 72 47 75 73 3 1-Low Pulley 26 - ProForm 960 | English Manual - Page 27
PART IDENTIFICATION CHART-Model No. PFSY59001 R0402A 1/2" Washer (11) 3/8" Washer (48) 1/2" Plain Nut (100) 1/2" Nylon Jamnut (36) 3/8" Nylon Locknut (50) 3/8" Nylon Jamnut (63) 5/16" Nylon Locknut (64) 5/16" - ProForm 960 | English Manual - Page 28
3/8" x 2" Carriage Bolt (92) 3/8" x 2" Bolt (54) 3/8" x 1 3/4" Bolt (57) 3/8" x 1 1/4" Button Head Bolt (98) 3/8" x 1" Bolt (84) 1" Tap Screw (80) 1/4" x 3/4" Bolt (49) #8 x 1/2" Screw (45) 3/8" x 4 3/4" Bolt (60) 5/16" x 2 1/4" Shoulder Bolt (79) 3/8" x 2 1/2" Bolt (87) 5/16" x 2 3/4" Bolt (96) - ProForm 960 | English Manual - Page 29
2 1/2" Square Inner Cap (76) 2" Round Inner Cap (78) 1 1/2" x 2 1/2" Inner Cap (83) 2" Square Inner Cap (28) 1 1/2" Square Inner Cap (35) 3" Round Inner Cap (78) - ProForm 960 | English Manual - Page 30
Weight Guide 16 1 Top Weight 17 1 Weight Tube 18 1 Weight Tube Bumper 19 1 Weight Pin 20 1 Press Front Leg 21 19 Weight 1 Rounded Support Plate 105 2 5/16" Nylon Jamnut # 1 User's Manual # 1 Exercise Guide Note: "#" indicates a non-illustrated part. Specifications are - ProForm 960 | English Manual - Page 31
91 49 49 39 49 101 12 86 25 54 24 23 25 24 23 43 49 35 44 43 49 62 87 50 66 62 24 48 48 83 50 50 47 102 48 47 66 24 66 82 54 50 48 48 50 50 61 94 9 54 50 103 82 50 24 103 48 65 24 50 45 72 57 100 11 50 65 77 65 13 101 2 50 17 93 5 15 60 24 96 68 - ProForm 960 | English Manual - Page 32
PROFORM® 960 weight system) 3. The SERIAL NUMBER of the product (see the front cover of this manual) 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART abnormal usage or repairs not provided by an ICON authorized service center, products used for commercial or rental purposes, or
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USER'S MANUAL
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR
TOLL-FREE CUSTOMER
HOT LINE. The techni-
cians on our customer
hot line will provide
immediate assistance,
free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. PFSY59001
Serial No.
Write the serial number in the space
above for future reference.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!
Serial Number Decal (Under Seat)