Ryobi RY907022FI Operation Manual 1

Ryobi RY907022FI Manual

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  • Ryobi RY907022FI | Operation Manual 1 - Page 1
    Injection (EFI) Diagnostics Service Manual FOR RY907000FI RYOBI 7,000 WATT GENERATOR LOCATE GENERATOR AT LEAST 20 FT.* AWAY TO REDUCE THE RISK OF CARBON MONOXIDE GETTING INSIDE THE HOME * Minimum distance as recommended by U.S. Department of Health and Human Services Centers for Disease Control
  • Ryobi RY907022FI | Operation Manual 1 - Page 2
    Reference...11 Diagnostic Troubleshooting Codes (DTCS) Matrix...12-18 Parts and Service...19 IMPORTANT SAFETY INSTRUCTIONS Use only recommended /service instructions may create a risk of shock or injury. Maintain the unit per maintenance instructions located in the generator's Operator's Manual.
  • Ryobi RY907022FI | Operation Manual 1 - Page 3
    RECOMMENDATIONS Refer to the generator's Operator's Manual. SYSTEM DESCRIPTION The RYOBI™ EFI system is engine may continue to run but have reduced performance and non-compliant emissions. Diagnostics and troubleshooting should be performed if the MIL is on. A qualified technician can access stored
  • Ryobi RY907022FI | Operation Manual 1 - Page 4
    RY907000FI WIRING DIAGRAMS ENGINE FUEL INJECTION WIRING DIAGRAM CHASSIS WIRING HARNESS DIAGRAM Page 4
  • Ryobi RY907022FI | Operation Manual 1 - Page 5
    USING THE EFI DIAGNOSTIC KIT The RYOBI™ EFI Diagnostics Kit Includes:  EFI Diagnostics Service Manual (Part number 995000285)  USB Jump Drive with RYOBI™ EFI Software Program (Part number 903352003) diagnostics of the unit are needed to determine the exact DTC (Diagnostic Trouble Code(s). Page 5
  • Ryobi RY907022FI | Operation Manual 1 - Page 6
    USING THE EFI DIAGNOSTIC KIT For cases where the MIL indicator is illuminated:  Locate the interface cable from the kit.  Connect the interface cable's 4-pin connector to the 4-pin connector located on the generator's main wire harness. Plug the interface cable's USB plug into a USB port on your
  • Ryobi RY907022FI | Operation Manual 1 - Page 7
    USING THE EFI DIAGNOSTIC KIT  Open the RYOBI™ Diagnostics Software Program. First open With ECU powered off  Place your generator's engine switch in the ON or middle position. First open Switch in ON position  If you receive this error message, the generator's engine switch is not in the ON
  • Ryobi RY907022FI | Operation Manual 1 - Page 8
    the device, the software will show the engine serial number and the fault code(s). Once the fault or faults are noted, turn to the DTC Troubleshooting Matrix on page 12 for additional a­ ssistance in repairing the issue. Stored code (Non active) An Active Fault Code will be labeled Active. A Non
  • Ryobi RY907022FI | Operation Manual 1 - Page 9
    cable and reinstall the dust cover to the 4-pin connector on the main wire harness. The generator is now ready to be put back into service. Page 9
  • Ryobi RY907022FI | Operation Manual 1 - Page 10
    USING THE EFI DIAGNOSTIC KIT  Turn the generator's engine switch to the OFF position. This will ensure that the unit's battery is not drained inadvertently. Switch in OFF position Page 10
  • Ryobi RY907022FI | Operation Manual 1 - Page 11
    RY907000FI ECU PIN OUT REFERENCE Page 11
  • Ryobi RY907022FI | Operation Manual 1 - Page 12
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition Cause Actions the manufacturer diagnostic software to reprogram using a third party calibration tool. the ECU with the latest service p­ ackage. • The intake air pressure sensor inside • Clear DTCs. of the ECU has
  • Ryobi RY907022FI | Operation Manual 1 - Page 13
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition 4 P0110 Intake manufacturer diagnostic software to reprogram • The ECU has been tampered with the ECU with the latest service p­ ackage. using a third party calibration tool. • Clear DTCs. • The intake air temperature
  • Ryobi RY907022FI | Operation Manual 1 - Page 14
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition 6 P0132 ervice. • Observe whether P0132 is still active. If no longer active, return the generator to service. Indicates an issue with the fuel injector • Check the electrical connector is positively fixed to circuitry
  • Ryobi RY907022FI | Operation Manual 1 - Page 15
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition Cause Actions 8 manufacturer diagnostic software to reprogram the ECU will intentionally prevent its the ECU with the latest service package. cylinder from running. This can occur in the following conditions, in order •
  • Ryobi RY907022FI | Operation Manual 1 - Page 16
    TROUBLESHOOTING to • The ECU has been tampered with attempt to repair the problem. using a third party calibration tool. • Ensure the ECUs have Use the manufacturer diagnostic software to reprogram the ECU with the latest service package. • Clear DTCs. • Observe whether P0607 is still active.
  • Ryobi RY907022FI | Operation Manual 1 - Page 17
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition 15 Use the manufacturer diagnostic software to reprogram has failed. This memory stores the ECU with the latest service package. parameters such as the fuel trim parameters, so the information can • Clear DTCs. be
  • Ryobi RY907022FI | Operation Manual 1 - Page 18
    DIAGNOSTIC TROUBLESHOOTING CODES (DTCS) MATRIX Item Fault Code Condition Cause Actions 18 P0650 Malfunction Indicates a problem with the MIL to reprogram damaged connection to the lamp. To the ECU with the latest service package. identify this issue, inspect the ECU for the MIL bulb check
  • Ryobi RY907022FI | Operation Manual 1 - Page 19
    centers. HOW TO LOCATE A SERVICE CENTER: Service centers can be located online at www.ryobitools. com or by calling 1-800-860-4050. HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT: To obtain customer or technical support please contact us at 1-800-860-4050. DANGER: Carbon Monoxide. Using a generator
  • Ryobi RY907022FI | Operation Manual 1 - Page 20
    RY907000FI Electronic Fuel Injection (EFI) Diagnostics Service Manual FOR RY907000FI RYOBI 7,000 WATT GENERATOR TECHTRONIC INDUSTRIES POWER EQUIPMENT 1428 Pearman Dairy Road, Anderson, SC 29625 USA 1-800-860-4050 • www.ryobitools.com 995000285 10-17-17 (REV:01)
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RY907000FI
Electronic Fuel
Injection (EFI)
Diagnostics
Service Manual
FOR RY907000FI
RYOBI 7,000 WATT GENERATOR
KEEP AT LEAST
20 FT.
AWAY
CO Detector
in Living Areas
Only use
OUTSIDE
and
FAR AWAY
from windows,
doors, and vents.
Exhaust (CO)
Direct exhaust
AWAY
from all windows, doors,
and vents.
LOCATE GENERATOR AT LEAST 20 FT.* AWAY TO REDUCE THE
RISK OF CARBON MONOXIDE GETTING INSIDE THE HOME
* Minimum distance as recommended by U.S. Department of Health and Human
Services Centers for Disease Control and Prevention (www.cdc.gov/co). Your specific
home and/or wind conditions may require additional distance.
PRODUCT SPECIFICATIONS
ENGINE
Engine Type
........................................................
420cc, EFI
Spark Plug
.........................................
F6RTC or equivalent
Fuel Volume
................................................................
6 gal.
Engine Lubricant Volume
...........................................
32 oz.
GENERATOR
Rated Voltage
...................................................
120 V/240 V
Rated Amps
...................................................
58.3 A/29.1 A
Rated Output*
..........................................................
7000 W
Starting Watts
..........................................................
8750 W
Rated Frequency
........................................................
60 Hz
*Rated output determined by PGMA Standard G300