Sharp AF-05CML Service Manual

Sharp AF-05CML Manual

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  • Sharp AF-05CML | Service Manual - Page 1
    AF-05CML SERVICE MANUAL S3209AF05CML/ AIR CONDITIONER MODEL AF-05CML In the interests of user-safety (Required by safety OPERATE ...4 INSTALLATIOIN INSTRUCTIONS ...5 DISASSEMBLING PROCEDURE ...7 HOW TO REPAIR REFRIGERATION ...10 ELECTRICAL COMPONENT TEST ...12 TROUBLESHOOTING GUIDE ...13 COOLING LOAD
  • Sharp AF-05CML | Service Manual - Page 2
    side(Evaporator) Outdoor side(Condenser) Air flow rate(indoor side) CFM OTHERS Safety devices Air filter Power cord length ft Power plug type ELECTRICAL PARTS Running capacitor Fan capacitor Selector switch Thermistor Fan motor Overload relay AF-05CML 5000 1.0 Single 60 115 4.6 500
  • Sharp AF-05CML | Service Manual - Page 3
    OR WH BL BK FAN MOTOR THERMAL H M L CAPACITOR 250V 6µF PROTECTOR RE WH RUNNING CAPACITOR GR 250V 40µF G EARTH M.C A.C BK BL FAN MOTOR Figure W-1 EXTERNAL DIMENSIONS AF-05CML 1-15/32" 13-5/8" 15-11/16" 17-23/32" 33-7/16" (full opened) 21-21/32" (full closed) 4-1/8" 14-7/8" 3
  • Sharp AF-05CML | Service Manual - Page 4
    AF-05CML HOW TO OPERATE HOW TO OPERATE PARTS NAMES UNIT 3 4 5 6 7 8 9 10 2 1 11 1 Front Cabinet 2 Air Inlet (Indoor Side) 3 Horizontal Louvers 4 Vertical Louvers 5 Air Outlet (Indoor Side) 6 Control Panel 7 Rear Cabinet 8 Air cooling performance of your air conditioner by resetting the
  • Sharp AF-05CML | Service Manual - Page 5
    AF-05CML INSTALLATION INSTALLATIONS ACCESSORIES No. Accessories Q'ty 1 Right closure assembly 2 Left closure assembly 1 2 1 during operation will not drain properly and may flow into the room where the air conditioner is installed. Window sash foam seal (adhesive type) Sill 2. Insert the
  • Sharp AF-05CML | Service Manual - Page 6
    AF-05CML 5. Insert the closure assemblieson both sides into the rails of the jamb. Closure assembly (Left) Jamb (Left) Indoor side 8. Secure the top angle of the
  • Sharp AF-05CML | Service Manual - Page 7
    AF-05CML DISASSEMBLING PROCEDURE 1. Unscrew the 2 screws holding the front panel on each 5. Remove the control knob and control panel. side. 2. Remove the front panel by pulling
  • Sharp AF-05CML | Service Manual - Page 8
    AF-05CML 9. Unfasten the one nut at the top of the compressor holding the terminal cover. Then remove the wiring connector of the compressor cord. 13. Unscrew
  • Sharp AF-05CML | Service Manual - Page 9
    17. Remove the caseing. 18. Unscrew the 4 screws holding fan motor. AF-05CML DISASSEMBLING THE CONTROL BOX 1 Unscrew the 2 screws holding the control box cover. CAUTION: DISCHARGE THE FAN MOTOR CAPACITOR AND RUNNING CAPACITOR BEFORE TOUCHING THOSE CAPACITORS
  • Sharp AF-05CML | Service Manual - Page 10
    AF-05CML HOW TO REPAIR REFRIGERATION Before sealed system work can be preformed a refrigerant recovery EPA and LOCALLY approved certification is required, additionally, EPA and LOCALLY approved
  • Sharp AF-05CML | Service Manual - Page 11
    . Figure 3 and 4. AF-05CML OUTER CONE HOTTEST PART OF FLAME INNER CONE TORCH STEM Composition of Torch Flame. Figure 4 DEHYDRATING SEALED SYSTEM Many services feel that since air conditioners run with evaporator temperatures above 33˚F, moisture will not present a problem. Nothing is further from
  • Sharp AF-05CML | Service Manual - Page 12
    AF-05CML It becomes clear that good equipment and maintained properly must be used in order to remove air and moisture from the system. When a vacuum of 1,000 to 500 microns is reached, block off the vacuum pump from the system. This is done
  • Sharp AF-05CML | Service Manual - Page 13
    AF-05CML Reading must be more than 10MΩ at DC 500V. TROUBLESHOOTING GUIDE Symptom Neither fan motor not compressor operate In sufficient cooling them with steam cleaner or another method Remove the object or move the air conditioner Use Cooling Load Estimate Form (Refer to page 16). Check sealed
  • Sharp AF-05CML | Service Manual - Page 14
    AF-05CML Symptom Fan motor runs but compressor doesn't operate Check 1) No current runs. (Compressor compressor operates but stops immediately 1) Compressor winding short 2) Heat source near to air conditioner 3) Partial restriction in sealed system 1) Check power source voltage, 1) Power source
  • Sharp AF-05CML | Service Manual - Page 15
    AF-05CML Symptom Fan motor operates but supplies no air when "Selector switch" set at "Fan" Compressor starts but stops soon Check Defect 1) Check motor rotating direction Motor rotating wrong 1) Check air filter and fan elements 1) Dirty air operates 2) Check if air is delivered 2) Wiring
  • Sharp AF-05CML | Service Manual - Page 16
    AF-05CML COOLING LOAD ESTIMATE FORM INSTRUCTIONS FOR USING COOLING LOAD ESTIMATE FORM FOR ROOM AIR CONDITIONERS (AHAM PUB. NO. RAC-1) A. This cooling load estimate form is suitable for estimating the cooling load for comfort air conditioning installations which do not require specific conditions
  • Sharp AF-05CML | Service Manual - Page 17
    AF-05CML HEAT GAIN FROM 1. WINDOWS: Heat gain from sun. Northeast Southeast South .) 9. SUB-TOTAL 10. TOTAL COOLING LOAD: (BTU per hour to be used for selection of room air conditioner(s).) QUANTITY FACTORS DAY BTU/Hr (Quantity x Factor) No Inside Shades Shades Outside Shades (Area a Factor
  • Sharp AF-05CML | Service Manual - Page 18
    AF-05CML RUNNING CONDITION Note: 1. Select mode of the Running Condition of a Room Air Conditioner. SELECTOR ...HIGH COOL THERMOSTAT 64˚F 2. Data of Performance Curve is measured between 40%RH and 70%RH. If you measure the Room Air Conditioner above or below this rating, the data may miss the range
  • Sharp AF-05CML | Service Manual - Page 19
    PACKING AND ACCESSORIES TOP PAD ASSEMBLY (DPADBA004JBFZ) Top pad L Top pad R AF-05CML 4 3 5 6 6 Front side Accessories Operation manual Window sash foam seal Window sash seal Bottom gasket Screws Base pan angle Right closure assembly Left closure assembly 5 Packing case (SPAKCB001JBEZ) "
  • Sharp AF-05CML | Service Manual - Page 20
    AF-05CML REPLACEMENT PARTS LIST REF. NO. 1- 1 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8 1- 9 1-10 1-11 1-12 1-13 1-14 1-15 Horizontal louver Louver link Louver spring Front panel Air filter Tube insulator Wire holder Wire holder Name badge Energy card Sharp badge Number card Wire fixing band Bulkhead ass
  • Sharp AF-05CML | Service Manual - Page 21
    manual Special screw Special screw Special screw Special screw Special nut Frange nut Special nut AF-05CML Q'TY CODE 1 AE 1 AH 1 AH 2 AK 1 AH 1 5 AA 3 AB 1 AC 4 AA 1 AB 2 AB 1 AB 1 AF 3 AC HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly,
  • Sharp AF-05CML | Service Manual - Page 22
    AF-05CML 1 2 3 4 CABINET PARTS A 4-13 4-14 B 4-15 4-8 4-9 4-10 4-11 4-1 4-12 4-3 4-4 4-5 4-6 4-7 4-2 1-4 6-11 6-5 5 6-4 1-3 6 A 6-9 B 6-9 6-4 C 6-10 1-32 6-5 1-10 1-11 6-1 6-1 D 1-12 1-26 6-4 1-7 6-14 1-9 6-4 1-2 C 6-11 1-8 5-3 1-30 D 1-13 E 1-31 1-24 6-3 1-25
  • Sharp AF-05CML | Service Manual - Page 23
    AF-05CML 1 2 3 4 5 6 CONTROL BOX PARTS A 1-6 1-5 A 6-7 6-6 B B 2-2 6-4 2-7 2-6 C 6-5 2-4 2-10 6-5 C 2-3 6-6 2-5 2-9 2-12 D E CYCLE PARTS F G 6-3 H 1 2 2-14 6-6 2-1 2-8 6-4 2-13 2-11 3-16 6-13 3-13 3-12 3-11 3-10 3-9 3-4 3-18 2-13 6-14 3-3 3-7 6-5 3-8 3-1
  • Sharp AF-05CML | Service Manual - Page 24
    AF-05CML COPYRIGHT © 2002 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in retrieval electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. 24 '02 SHARP CORP. (3S0.85E) Printed in U.S.A.
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AF-05CML
S3209AF05CML/
SERVICE MANUAL
Page
SPECIFICATIONS
................................................................................................................................................
2
EWIRING DIAGRAM
............................................................................................................................................
3
EXTERNAL DIMENSIONS
...................................................................................................................................
3
HOW TO OPERATE
.............................................................................................................................................
4
INSTALLATIOIN INSTRUCTIONS
........................................................................................................................
5
DISASSEMBLING PROCEDURE
.........................................................................................................................
7
HOW TO REPAIR REFRIGERATION
................................................................................................................
10
ELECTRICAL COMPONENT TEST
....................................................................................................................
12
TROUBLESHOOTING GUIDE
............................................................................................................................
13
COOLING LOAD ESTIMATE FORM
...................................................................................................................
16
RUNNING CONDITION
.......................................................................................................................................
18
PACKING AND ACCESSORIES
.........................................................................................................................
19
REPLACEMENT PARTS LIST
............................................................................................................................
20
TABLE OF CONTENTS
AIR CONDITIONER
MODEL
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
AF-05CML
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.