Toshiba 65HM167 Service Manual

Toshiba 65HM167 - 65" Rear Projection TV Manual

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Toshiba 65HM167 manual table of contents:

  • Page 1
    SERVICE MANUAL Projection Television 65HM167 Rev.1 For Technical Bulletins, Technical Tips, or other information regarding the ... website at: www7.toshiba.com This model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement ...
  • Page 2
    ... or data provided herein without prior written consent by Toshiba. Toshiba shall not be liable to anybody for any damages, ... or wear suitable gloves when servicing with the power on. Disconnect the power plug to avoid electrical shock when replacing parts. In some cases, alternating current is also ...
  • Page 3
    ...or tape are sometimes used and printed circuit boards are sometimes mounted floating. Also make ... by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, ..., read the parts list in this manual carefully. The use of substitute replacement parts which do ...
  • Page 4
    ... Adjusting Item Every pressing of CH Adjusting the Data Pressing of VOLUME the adjusting item. Exiting Service Mode Press the POWER button once to turn off the TV. or button will change the value of data in the range from 00H to FFH. The variable range ...
  • Page 5
    ... when power is restored, the yellow LED will blink while the TV is booting until the remote control is usable. This...) IIC BUS Error Power Protect Detection Color wheel stop Abnormal temperature in Thermo Sensor ...Fast blinking Fast blinking BLUE POWER YELLOW LAMP RED/GREEN TIMER VOICE ANNOUNCEMENT  ...
  • Page 6
    Replacing the Lamp Unit WARNING: RISK OF ELECTRIC SHOCK! TO REDUCE THE RISK OF ELECTRIC SHOCK, ...SPECIFIED HEREIN. REFER ALL SERVICING NOT SPECIFIED IN THIS MANUAL TO QUALIFIED SERVICE PERSONNEL. Failure ... HEREIN. REFER ALL SERVICING NOT SPECIFIED IN THIS MANUAL TO QUALIFIED SERVICE PERSONNEL. Failure ...
  • Page 7
    ... of electric shock and excessive ultraviolet radiation. Never defeat its purpose or attempt to service without removing the lamp unit door completely. Failure to ... of the used lamp unit" on Owners' Manual). NOTE: Wear soft, lint-free gloves when replacing the lamp unit...
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    ... on NOTE: If, after repeating steps 1-9, the problem still exists: x x In the U.S., call TACP Consumer ... browser to www.toshiba.ca; click "Home Entertainment", and then click "Support". Disposing ... unit with care. The lamp unit in this TV was designed for safe replacement by consumers; however, if...
  • Page 9
    CHASSIS REMOVAL Completion of chassis removal 8
  • Page 10
    LIGHT ENGINE REMOVAL 9
  • Page 11
    LIGHT ENGINE REPLACEMENT 1. 2. 3. Remove the back cover. Remove the screw securing the lamp door. Remove the 2 screws securing the light engine. 4. Remove the cables LVDS, Control and POWER. 10
  • Page 12
    5. Unfasten the thermostat lead wires. (Leave the thermostat breaker fitted) 6. Remove the cables AC and Control from the unit. 7. Pull the Engine out and replace it. 8. Re-assemble by following steps 1 - 6 in reverse.  11
  • Page 13
    LAMP FAN REPLACEMENT 1. Remove the Lamp module by loosening screws "1" and "2". 2. Remove the Lamp Fan cable. 3. Remove screws "1", "2" and "3" and remove the lamp fan cover. 12
  • Page 14
    4. Remove the screw securing the Lamp Fan. 5. Remove the screw securing the Lamp Fan. 6. Remove screws "1" and "2", and then remove the Lamp cable. 13
  • Page 15
    7. While lifting the Cover, take the Lamp Fan out by pulling it down. 8. Place the fixing rubbers at 4 corners on the new Lamp Fan. 9. Re-assemble by following Steps 1 - 8 in reverse. DMD FAN REPLACEMENT 1. Remove the DMD Fan. 14
  • Page 16
    2. Replace the DMD Fan by removing the screws securing the fan. 3. Re-assemble by following Steps 1 and 2 in reverse. THERMAL BREAKER REPLACEMENT 1. Unfasten the thermostat lead wires. 2. Replace the thermostat breaker by removing the securing screws. 3. Fit the thermostat lead wires. 15
  • Page 17
    ... will be upgraded. DO NOT upgrade while the TV is turned ON. x x x After replacing SEINE or Main unit, perform the ...card and then plug AC in. LED Indication During the Software Updating Three LED indicators show the updating progress or status. Firmware and Data Updating After SEINE unit changed,...
  • Page 18
    ... slot and plug AC in. * The updating will commence. After Main Board changed, perform the following.... model ID data to identify the model name. TV micro EEPROM data will be written thru ...not correspond to the number which stored SEINE chip, the programming will fail. If this situation is encountered,...
  • Page 19
    2007 Toshiba DLP Television DLP-07-1 Dead Set Customer reports.. "Dead Set" Be ..., go directly into wall outlet. No If there is a problem with the outlet, the known good device will work in the ... appears you have a bad outlet or it is controlled by a switch. Figure 15 (1 of 3) 18 DLP-07-1 10 of 44
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    Dead Set Troubleshooting It has been determined that the set is "Dead". All preliminary questions have been answered. It is time to take some...Module Yes 2.6V on PB80 Pin 3? No Power Supply Main Module 8 of 12 ” 2007 Toshiba America Consumer Products, LLC. SMART2007003_Version 20Q DLP_1.0.4 21
  • Page 23
    2007 Toshiba DLP Television DLP-07-1 Video Problems Figures 16 through 16e will walk us through several paths involved in analyzing video problems. Figure 16 (1 of 6) DLP-07-1 13 of 44 22
  • Page 24
    Insure the Following Steps are Taken 2 NTSC Only Is there "No Picture" or "Distorted Picture" In both NTSC and ATSC? Yes ATSC Only Enter Menu Ensure input is Properly Set for ANT. Main Module 1st Choice Enter Menu Ensure input is Properly Set for ANT. Select "Cable/ Antenna" Confirm Channel...
  • Page 25
    Insure the Following Steps are Taken 3 Note: If a DVI device is being used via an adaptor, with the HM67/167 series sets, the input MUST be on HDMI 1 and the Audio cables MUST be connected to the PC/HDMI 1 inputs. Select HDMI 1, 2, or 3 (depending on which input the HDMI cable is connected to. ...
  • Page 26
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 4 Enter Customer Menu Make sure there is no cable plugged into the S-Video jack. ... Restored? Yes Main Module Side (Front AV) 1st Choice Main Module 2nd Choice Figure 16c (4 of 6) DLP-07-1 16 of 44 25
  • Page 27
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 5 Enter Customer Menu Select Video-1, 2 or 3 (Depends on Menu and input being ... Front (side) panel only, change front panel. For Rear mounted, Change Main Module. Figure 16d (5 of 6) 26 DLP-07-1 17 of 44
  • Page 28
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken Figure 16e (6 of 6) Audio Problems Figures 17 through 17e will walk us through several paths involved in analyzing audio problems. DLP-07-1 18 of 44 27
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    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 2 Enter Customer Menu Ensure input is properly set for Cable or ANT When the .../ Antenna" Confirm Program Tuning Is Sound Restored? No Main Module Yes Resolved Figure 17a (2 of 6) 29 DLP-07-1 20 of 44
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    2007 Toshiba DLP Television DLP-07-1 Figure 17b (3 of 6) 30 DLP-07-1 21 of 44
  • Page 32
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 4 Enter Customer Menu Select the input that was the cause of the symptom. Double check..."On". Select "AV1 or AV2" Is Sound Restored? No Main Module Yes Resolved Figure 17c (4 of 6) 31 DLP-07-1 22 of 44
  • Page 33
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 5 Enter OSD Menu Make sure the audio cables are plugged into the jacks in the ... OR "On". Select "S-Video" Or AV1. Is Sound Restored? No Main Module Yes Resolved Figure 17d (5 of 6) 32 DLP-07-1 23 of 44
  • Page 34
    2007 Toshiba DLP Television DLP-07-1 Insure the Following Steps are Taken 6 Enter OSD Menu Select the input that was the cause of the symptom. Double check the ... Codes Figure 18 is a graphic of the LED "Blink" codes used in the 2007, HM67/167 series DLP sets. 33 DLP-07-1 24 of 44
  • Page 35
    ... PCB to Seine PCB and the test point for NTSC tuner video (PK05). Video Test Points AVIO-Main Digital-Seine PB103 CN72 CN60 HD-1 HD-2 IC200 Y, CVBS AV1 Cb AV2 + S-Vid PC In Cr 20 18 16 20 18 16 LVDS V-TV Tuner IF (-) PK05 Test Pt ATSC/NTSC Tuner Tuner IF (+) IF AGC 10 8 6 10 8 6 RF In  34
  • Page 36
    ... tracer, or signal injector. Inputs to the Audio Output board can be scoped on pins 2 and 6 of P860A or... can be checked for proper voltages to the Audio Output board and scoped for distortion causing ripple. ... to Next Page 11 of 12 ” 2007 Toshiba America Consumer Products, LLC. SMART2007003_Version ...
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    Return To Table of Contents Continue to Next Page 37
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    4 of 12 ” 2007 Toshiba America Consumer Products, LLC. SMART2007003_Version 20Q DLP_1.0.4 38
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    ReplacementPartsList Location Part No. Description A026 A100 A110 A112 A114 ...CENT.DIV.ASSY,CENT.DIV.ASSY.65 CESE/COVER/LIDSIDEWALL,RIGHT,SIDEWALL,RIGHT65 CABINET/RACKSIDEWALL,LEFT,SIDE...,CERAMICDISC,500VB1000PFK ,CERAMICCHIP, ,25VB0.22UFK CAPACITOR, CAPACITOR,CERAMIC...
  • Page 44
    ReplacementPartsList Location Part No. Description C886 C889 C891 C892 C898 C899... 23103304 23103304 23248386 23248386 23248386 CAPACITOR,CERAMICCHIP,16VB0.1UFK CAPACITOR,ELECTROLYTIC,50V22UFM ...EM)FCͲ1506 IC,STRZ4517 IC,STRA6169 OPTICALENGINE,95.L9002G003 SCREEN65D7ML,SCREEN65D7ML ...
  • Page 45
    ReplacementPartsList Location Part No. Description L810 L840 L841 L842 L860 L861...KTA2014Y/P IC,TA76431S TRANSISTOR,2SJ668(Q) TRANSISTOR,KTC4075Y/P RESISTOR,CHIP,1/20W2.2KOHMJ RESISTOR,CHIP,1/2OW... RESISTOR,CARBONFILM,1/6W3.3KOHMJ RESISTOR,CHIP,1/20W10KOHMJ RESISTOR,OXIDEMETAL...
  • Page 46
    ReplacementPartsList Location Part No. Description R844 R845 R846 R847 ...123DV RESISTOR, RESISTOR,CR1/16821DV RESISTOR,CHIP,1/20W330OHMJ RESISTOR,...CHIP,1/20W22KOHMJ RESISTOR,CHIP,1/20W47KOHMJ RESISTOR,METALGLAZE...EYE,PE0311A2 PCBOARDASSY,PE0361A1,SEINE LampAssy,Serivce POWER...
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    1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN TOSHIBA CORPORATION
Toshiba 65HM167 - 65" Rear Projection TV Manual