Home » Tripp Lite Manuals » UPS » Tripp Lite SU40K » Manual Viewer

Tripp Lite SU40K Owner's Manual for 3-Phase UPS 932764

Tripp Lite SU40K Manual

View all Tripp Lite SU40K manuals

Add to My Manuals
Save this manual to your list of manuals

Tripp Lite SU40K manual content summary:

Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 1
: 120/208V AC (SU40K, SU60K) or 277/480V AC (SU60KTV, SU80KTV), 3 50/60 Hz, 3O, 4-wire + ground Not suitable for mobile applications. 4 5 6 7 8 9 10 11 12 13 1111 W. 35th Street, Chicago, IL 60609 USA www.tripplite.com/support 14 Copyright © 2010 Tripp Lite. All trademarks are the
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 2
Modes 22 8-1 Online (Normal) Mode (Single UPS) 22 8-2 Battery Backup Mode (Single UPS) 22 8 8-3 Auto Bypass Mode (Single UPS) 22 8-4 Manual Bypass Mode (Single UPS) 22 8-5 Online Mode (Parallel UPS) 23 8-6 Battery Backup Mode (Parallel UPS) 23 9 8-7 Auto Bypass Mode (Parallel UPS
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 3
1 Tripp Lite's SmartOnline 3-Phase UPS Systems are ideal for backing up and protecting data centers, telecommunications (VoIP), networks, industrial facilities, security/emergency systems and more. Advanced Features: 2 • True on-line double conversion with superior IGBT inverter technology
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 4
installation. Use the levelers to provide long-term support. 8 • When moving the UPS system, push from the front or rear, not from the sides. • Do not attempt to unpack or move the UPS system without assistance. Connection Warnings 9 • The power supply for this unit must be three phase rated in
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 5
the UPS system is operating from the battery supply or when the unit is not in bypass mode. 5 • Do not remove the plastic sleeves covering internal batteries. • Internal and external batteries must be replaced by equivalent batteries available from Tripp Lite. • Before connecting an external
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 6
the UPS system is in bypass mode (auto bypass or manual bypass). Battery backup power will not be available to connected equipment while the UPS system is in bypass mode, but connected equipment loads will be supported by the bypass power source. "FAULT" LED: This red light illuminates when any UPS
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 7
redundancy. 11 •C Internal Battery Pack Compartment (SU40K only): Internal batteries must be connected by a qualified electrician. See Section 6 - Internal Battery Connection for more information. •D Output Circuit Breaker Switch (Q4): Controls AC output power. •E Manual Bypass Circuit Breaker
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 8
levelers to provide long-term support. • J 11 •K Accessory Slot: Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD information. Internal Battery Circuit Breaker Switch (SU40K only): Controls the input/output power of the UPS system's internal batteries. • P 14
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 9
Instructions" sheet secured to the shipping container.) Warning: Do not attempt to unpack or move the UPS system without assistance. 5-2 Unpacking 5 •1-2 Inspect the shipping container(s) for visible damage. If you determine that the unit has been damaged during shipping, contact Tripp Lite
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 10
to bear the weight of the UPS system, any external battery cabinets and other equipment that will be installed nearby. The ° F). Prevent damage to cabling by using suitable protective conduits. In order to maintain proper airflow and service access, you must maintain the following 2 clearances:
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 11
performed by qualified service personnel only, following all the precautions listed in this manual and adhering to 2 local electrical codes. Read Section 2 - Important Safety Instructions before proceeding. Internal battery connection is for model SU40K only. Each internal battery pack consists
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 12
6 - Internal Battery Connection (continued) 1 6-1 Internal Battery Wiring Diagrams (continued) 2 3 4 5 6 UPS System 7 Battery Back Connector 8 UPS System 9 Battery Back Connector 10 11 12 13 14 SU40K shown 12 Fuse Block Bracket
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 13
circuit breaker switch, located on the rear of 2 the UPS system. 3 1 4 •2 Remove the battery access bezels, located on the front of the UPS system. 5 6 2 •3 Remove the battery cartridge fuses from each fuse block. 7 8 3 •4 Disconnect the blue and white jumper cables attached to each
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 14
on the fuse block bracket should be upright when it is in the correct orientation.) 9 8 •9 Connect the blue and white jumper cables on each internal battery 10 pack to the corresponding fuse block. The labeling next to the fuse block identifies the correct fuse block for each cable. 11 9 12
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 15
results outside the acceptable DC 240 voltage range, contact Tripp Lite for assistance in determining the possible causes of the incorrect voltage reading before proceeding. 11 4 •12 Connect the black cable for each internal battery pack to the nearest black connector located inside the UPS
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 16
in this manual and all Instructions before proceeding. 3 7-1 Wiring Warnings • De-energize all input and output power sources of the UPS system before installing cables or making electrical connections. • Use flexible cable of sufficient length to permit UPS system servicing batteries
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 17
7-3 UPS System Terminal Block Diagram Input External Battery Connection 1 2 Output 3 R S T N +N- Grounding Terminals RS TN 4 5 6 7 7-4 External Battery Cabinet Wiring Diagrams 8 9 External Battery Cabinet Breaker Switch 10 +- +- 11 12 13 SU40K and BP480V40C shown for illustration only
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 18
7 7-5 Electrical and Cable Data 8 Input and Output Input and Output Battery Model Input/Output Breaker Size Cable Size Breaker/Fuse Size SU40K 120/208V AC, 3O, 150A 1/0 AWG 4-wire + ground 9 SU60K 120/208V AC, 3O, 225A 4/0 AWG 4-wire + ground 125A 160A
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 19
the UPS system. Use only external battery cabinets that have been approved by Tripp Lite. 2 Note: An external battery cabinet is required with models SU60K, SU60KTV and SU80KTV. It is optional with model SU40K. Contact Tripp Lite for external battery cabinet ordering information. •1 De-energize
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 20
bypass input circuit breaker switch Q2 are both off. Second, confirm that the manual bypass circuit breaker switch Q3 is off. Third, confirm that the output circuit Section 7-5 for cable size requirements. Cabling should be protected by flexible conduit and routed through the appropriate knockouts
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 21
unbalanced load sharing between two UPS systems under reserve mode (i.e. IP1 + OP1 = IP2 + OP2; deviation must be
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 22
power to DC power that charges the batteries and supplies the 3 inverter. The inverter transforms the DC power to precision-regulated, pure sine wave AC power that supports the operation of connected equipment. This dual conversion technology isolates connected equipment from all power problems
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 23
load is supported by the remaining UPS system. If the total load exceeds the capacity of the remaining UPS system, it will switch to auto bypass mode. Q3 MAIN Q2 XFMR Q1 Q3 MAIN Q2 XFMR Q1 1 2 Q4 XFMR CB5 STS 3 UPS1 LOAD 4 Q4 XFMR CB5 STS UPS2 5 8-6 Battery Backup Mode
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 24
bypass mode for a single UPS system (Section 8-4), 2 except with parallel (1+1) UPS systems. Note: Both UPS systems must be switched into manual bypass mode. 3 Q3 MAIN Q2 XFMR Q1 Q3 4 MAIN Q2 XFMR Q1 5 Q4 XFMR CB5 STS UPS1 LOAD Q4 XFMR CB5 STS UPS2 6 7 8 9 10 11
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 25
connected, switch on the circuit breaker A of the external battery cabinet. On the SU40K, turn ON the battery breaker on the back of the UPS. 9 A 10 1 11 •2 Confirm that the manual bypass circuit breaker switch Q3 is off. Q3 Output Manual Bypass Main Bypass Input Input 2 12 13 14 25
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 26
2 • 3 13 Press the ON button A for 3 seconds (until you hear a beep), then release the button. The inverter will activate and use stored DC battery power to supply AC power to connected equipment. The "BATTERY" LED will illuminate. Q3 Output Manual Bypass Bypass Input Main Input A 14 3 26
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 27
connected equipment loads will be powered by the bypass power source, they will not receive battery backup in the event of a utility power failure. •1 If the UPS is in NORMAL mode (green LED ON, LCD displays "Load Protected - On Line Mode"), then you must stop the inverter by pressing and holding
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 28
are within the recommended specifications. 1111. If any problems are noted, contact your technical support personnel 9 for further assistance. 1122. The critical load is now supported by conditioned battery back-up power. Q4 Q3 Q2 Q1 Output Manual Bypass Bypass Input Main Input Q2 Q4
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 29
battery pack. A 1 2 B A 3 4 2 •3 Switch on the bypass input circuit breaker switch Q2 of each UPS system. After a brief initialization process, the LCD screen will show "ON AUTO BYPASS" and the "BYPASS" LED will illuminate. 5 6 Q2 7 Output Manual button. When the inverter of each UPS
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 30
you hear a beep), then release the button. If the other UPS system can support the connected equipment 3 loads alone, the UPS system that was turned off will shut down its inverter and its LCD screen will read "LOAD NOT POWERED". The other UPS system's LCD screen will read "ONLINE MODE". If the
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 31
Bypass Procedure (Parallel UPS) Warning: When the UPS system is in manual bypass, the inverter shuts down. Connected equipment loads are powered by the bypass power source and will not receive battery backup during a utility power failure. 2 •1 For the first UPS system you wish to shut down
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 32
Manual Bypass to Normal Mode (Parallel UPS) •1 If the UPS systems have external battery cabinets connected, 2 switch on the external battery cabinet circuit breaker switch A of each battery ), then release the button. When the inverter of each UPS system is operating normally, they will switch to
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 33
Panel Diagram •A "NORMAL" (Green) LED: Illuminated when the UPS input power is normal. •B "BATTERY" (Amber) LED: Illuminated when the UPS is in Battery Backup mode. •C "BYPASS" (Amber) LED: Illuminated when the UPS is in Manual Bypass mode. •D "FAULT" (Red) LED: Illuminated when any fault occurs
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 34
screen. 10-3-1 Status Display 11 •1 The UPS system output is off and the connected equipment loads are not powered. This condition may be due to automatic UPS shutdown or manually switching off the output circuit breaker switch. Possible causes: 12 • The UPS automatically shuts down by itself
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 35
10 - Display and Configuration (continued) 1 10-3-1 Status Display (continued) •2 The loads are supplied by bypass source due to initial startup of the UPS. 2 3 4 5 2 •3 The UPS is starting up by battery power. 6 7 8 9 3 •4 The UPS system is in auto bypass mode. Connected equipment loads
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 36
. Connected 2 equipment loads will receive battery backup power if the mains (utility or generator) power source fails. 3 4 5 5 •6 The UPS is in battery backup mode. The loads are supplied by 6 battery power. 7 8 9 6 •7 The UPS is performing the "battery test". 10 11 12 13 7 14
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 37
The UPS system is operating in economy mode, and connected equipment loads are being powered by the bypass source. 2 3 4 5 8 •9 The UPS system is in manual bypass mode in order to allow qualified service personnel to perform maintenance or repair on the UPS system. Connected equipment loads
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 38
10 - Display and Configuration (continued) 1 10-4 Main Menu (continued) UPS System "Measure Menu 2 1. Press the enter button ( ) to select "MEASURE" from the main menu. 2. Use the scroll buttons ( or ) to scroll through the available data screens. Press the "ESC" button to return to the previous
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 39
. From the login screen, press the enter button ( ) to select whether to log in as an administrator or user. 6 ADMINISTRATOR: Qualified service personnel User: The authorization is only to check the parameter but not to 7 configure. 8 1 9 •2 The password consists of 4 numerals. Press the
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 40
10 - Display and Configuration (continued) 1 10-5 UPS Setup (continued) •3 If the password is wrong, press " 2 " to reselect. 3 4 5 3 10-5-1 Bypass Setup 6 •1 Enter the UPS system setup menu. Use the scroll buttons ( , ) to move the cursor to "BYPASS SETUP", then press the enter button ( ). 7
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 41
10 - Display and Configuration (continued) 1 10-5-1 Bypass Setup (continued) •3 From the "FREQUENCY RANGE" screen, use the scroll buttons ( , ) to select a bypass frequency range and press the enter 2 button ( ) to confirm the setting. Press "ESC" to return to the "UPS SETUP" menu. 3 4 5 3
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 42
press the enter button ( ) to 6 confirm the setting. Note: The output frequency setting is only used when the UPS system starts from battery or when frequency converter mode is enabled. 7 8 9 3 4 From the "ECONOMIC MODE" screen, use the scroll buttons ( , ) to select the desired setting
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 43
UPS will trigger an alarm when you exceed 80% of 60kVA as to guarantee one power module for N+1 redundancy. 8 Press "ESC" to return to the "UPS SETUP" menu. 6 9 10-5-3 Battery Setup Use " " or " " to select "BATTERY", then press " " to confirm. 10 All parameters in this segment can only be
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 44
following formulas as a guide. TYPE (AH) - Internal batteries are 9 AH per string. The AH rating for external batteries is equal to the SU40K has two internal battery 5 strings, so enter "2". If both internal and external batteries are used, do not count the internal battery. For example, SU40K
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 45
INSTALL DATE" screen, use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to 2 confirm the settings. 3 4 5 4 5 Battery Next Replace Date Use " " or " " to set the next replace date, then press " " to confirm. (When the selected date is reached, the UPS
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 46
module, multiplied by the number of modules. For example, the SU60K has three internal power modules, so its charger current range is 2-15 amps. Set the 4 charger current value based on the size of the battery system. See Section 10-5-3 for more information about determining the size of the
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 47
10 - Display and Configuration (continued) 1 10-5-5 Parallel Setup Use " " or " " to select "Parallel", then press " " to confirm. 1 Use " " or " " to select the desired item, then press " " to 2 confirm. 3 4 5 1 2 Parallel Group The parallel group setting tells the UPS that it is
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 48
-5-6 Control & Test Setup Use " " or " " to select "CONTROL & TEST", then press " " to 2 confirm. 1 Use " " or " " to select the desired item, then press " " to confirm. 3 4 5 1 2 Battery Auto Test Use " " or " " to select the desired item, then press " " to 6 confirm. Allows for scheduling of
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 49
10 - Display and Configuration (continued) 1 10-5-6 Control & Test Setup (continued) 4 Manual Battery Test Press " " to execute "MANUAL BAT TEST". Allows you to 2 run a battery test at a non-scheduled time at the user's discretion. (This item is only accessible for administrator! The Password
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 50
10 - Display and Configuration (continued) 1 10-5-6 Control & Test Setup (continued) 7 Select "BUZZER AND LED TEST" to initiate test of the control 2 panel LEDs and audible alarm. You must enter the administrator password to confirm the operation. Press "ESC" to return to the "UPS SETUP" menu.
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 51
10 - Display and Configuration (continued) 1 10-5-7 Local Setup (continued) 3 Date Format Use " " or " " to change the date format, then press " " to 2 confirm. (This item is user accessible! ) 3 4 5 3 4 From the "SERIAL COM ID" screen, use the scroll buttons ( , ) to select the desired
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 52
desired settings and press the enter button ( ) to confirm the settings. Note: The administrator password should be used by qualified service 3 personnel only. 4 5 6 7 User Password 6 The password consists of 4 digits. From the "PASSWORD CHANGE" screen, use the scroll buttons ( , ) and the
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 53
" " or " " to select the F/W version item, then press " " 6 to confirm. (The display will show the firmware version of the system and each power module.) 7 8 9 2 3 Statistics Use " " or " " to read the statistics data, then press " " to 10 confirm. (The display will show the "counts on
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 54
"clear event log" "firmware upgrade" and "other status monitor for service". 7 (This item is only accessible for administrator! The Password will be warranty claims. All warranty claims must be accompanied by 8 supporting event log information. Press "ESC" to return to the "UPS SETUP"
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 55
dry contacts. P3 and P7 are only shipped with the optional BP480V26P or BP480V40C matching battery cabinet. 11-2 SNMPWEBCARD Slot 8 Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 56
open. User supplied REPO button must be latching type and in a normally UPS closed position. When opened, the UPS goes to bypass. The inverter must then external battery cabinets. Visit www.tripplite.com/support for more information. 10 11-7 External Battery Status Input The external battery
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 57
Mains input failure with load on inverter Battery low Bypass input abnormal Battery test failure Description The UPS system is working normally. 3 The UPS system is in bypass mode. Utility power is absent (blackout) or abnormal. The UPS system is in battery backup mode. The UPS system is in
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 58
11 - Communications (continued) 1 11-9 Output Dry Contact Circuit Diagram The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Contacts are rated for 250V 2 AC/28V DC; 8A. 3 4 5 6 OUTPUT 7 DRY CONTACT 8 9 10 11 12 13 14 58
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 59
Tripp Lite 's PowerAlert UPS management software (included) can monitor and control the UPS system. PowerAlert also serves as an SNMP proxy allowing the UPS system to appear as an SNMP-manageable device on the network. RS-232 signals and operations include: load level, battery status, battery
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 60
% : 10 minutes; ≤150% : 1 minute Audible Warning Battery Backup Intermittent UPS Abnormal Continuous Display LED 7 LCD UPS Status: Normal • Bypass • Backup • Fault Input/Output • Bypass • Inverter • Frequency • Loading • Battery Voltage UPS abnormal messages with intelligent self
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 61
may cause irreversible battery damage. 3 Service Your Tripp Lite product is covered by the warranty described in this manual. A variety of Extended Warranty and On-Site Service Programs are also available from Tripp Lite. For more information on service, visit www.tripplite.com/support. Before
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 62
this Warranty includes parts and Tripp Lite service center labor. On-site service plans are available from Tripp Lite through authorized service partners (in most areas). Visit www.tripplite.com for details. 2 International customers should contact Tripp Lite support at [email protected]
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 63
1 2 3 4 5 6 7 8 9 10 11 12 13 14 63
Tripp Lite SU40K | Owner's Manual for 3-Phase UPS 932764 - Page 64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1111 W. 35th Street, Chicago, IL 60609 USA www.tripplite.com/support 64 201003066 932764-EN