Weber Genesis 5000 NG Owner Manual

Weber Genesis 5000 NG Manual

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  • Weber Genesis 5000 NG | Owner Manual - Page 1
    correspondence with the factory. GENESIS® 5000 Series Natural Gas Barbecue Owner's Manual ® WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled. NOTICE TO INSTALLER: These instructions must be left with the
  • Weber Genesis 5000 NG | Owner Manual - Page 2
    the assembly instructions in this manual. s After a period of storage, and/or nonuse, the Weber Gas Barbecue using the lighting instructions. s Do not use charcoal or lava rock in your Weber Gas Barbecue. s Never lean over open grill or place hands problem yourself. 3. Call your fire department. 2
  • Weber Genesis 5000 NG | Owner Manual - Page 3
    and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner's manual
  • Weber Genesis 5000 NG | Owner Manual - Page 4
    ; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927
  • Weber Genesis 5000 NG | Owner Manual - Page 5
    Contents WARNINGS 2 Warranty & Patents 3-4 General Instructions 6 Assembly 7-27 Operating Instructions Lighting 28-29 Cooking 30 Storage and/or Nonuse 30 Cleaning 30 Steam-N-Chips Smoker 31 Troubleshooting & Maintenance Troubleshooting 32-33 Annual Maintenance 34 General Maintenance 35-
  • Weber Genesis 5000 NG | Owner Manual - Page 6
    Weber Gas Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous. s Not for use by children. s If there are local codes that apply to portable gas grills system by closing its individual manual shutoff valve during any pressure testing of
  • Weber Genesis 5000 NG | Owner Manual - Page 7
    error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the barbecue available for reference. Bottom tray Front panel Two accessory trays
  • Weber Genesis 5000 NG | Owner Manual - Page 8
    Work table Left frame Two swing tables Wheel frame Left end panel (#1) 1 Panels and doors are identified with removable stickers. Please leave on during assembly. Brace panel Five long Flavorizer Bars ER Two wheels WE B ER WE B Three back panels (#2) 2 Frame connector 3 Right end panel
  • Weber Genesis 5000 NG | Owner Manual - Page 9
    holder Catch pan Two drip pans Thermometer Left hand slide bar assembly Assembly consists of: Left hand slide bar Support rod Slide Right hand slide bar assembly Assembly consists of: Right hand slide bar Support rod Slide Side burner assembly Burner grate Side burner knob Two side burner locks 9
  • Weber Genesis 5000 NG | Owner Manual - Page 10
    1/4 inch nylon washers (actual size) Four 10-24 hex nuts (actual size) Three burner control knobs FlameCheck button Three tool holders Four tubing plugs (two are spares) Two casters Manifold bracket Two wheel hubcaps (actual size) Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual
  • Weber Genesis 5000 NG | Owner Manual - Page 11
    the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other wheel, WEBER side out. Tap on the hubcap. Figure 1. ER WE B ER WE B Step 3 Assemble frame You will need: left
  • Weber Genesis 5000 NG | Owner Manual - Page 12
    Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly, front panel, caster frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel
  • Weber Genesis 5000 NG | Owner Manual - Page 13
    Step 6 Insert casters You will need: frame assembly and two casters. Push the casters firmly into the caster inserts in the ends of the caster legs. Figure 5. Step 8 Install left end panel You will need: frame assembly and left end panel. (Number 1) Place the bottom of the left end panel on the
  • Weber Genesis 5000 NG | Owner Manual - Page 14
    Step 9 Install the three back panels You will need: frame assembly and the three back panels. (Number 2) Place the bottom of one back panel on the back frame connector, notches to the top. Set in place to the far left, butting up against the caster frame. Figure 8. Step 10 Install side burner locks
  • Weber Genesis 5000 NG | Owner Manual - Page 15
    frame so the burner tubes are under the frame brace. Figure 11. Burner tubes Frame brace Figure 11 Your Weber Gas Barbecue burner assembly you answered NO, the burners are misaligned. Contact Weber-Stephen Customer Service. Do not use your barbecue. Guide screw (b) (a) Slide the cooking box to the
  • Weber Genesis 5000 NG | Owner Manual - Page 16
    to operate at 7 inches of water column pressure (.2526 psi). s A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect. grams of hydrogen sulfide per 100 cubic feet of gas. s Plastic tubing is suitable only for outdoor, underground use. s Gas piping in contact
  • Weber Genesis 5000 NG | Owner Manual - Page 17
    Step 13 Check that all burner valves are off You will need: one burner control knob. (Valves are shipped in the OFF position, but you should check to be sure.) Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, prodeed to the next step. Figure
  • Weber Genesis 5000 NG | Owner Manual - Page 18
    Step 16 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burner valve. Figure 19. Place your hand underneath the bracket. Lift the bracket, manifold and cooking box slightly as a unit and hook onto the frame brace. Manifold bracket Frame brace
  • Weber Genesis 5000 NG | Owner Manual - Page 19
    Step 19 Install bottom accessory trays You will need: two accessory trays Set the two accessory trays between the two frame connectors. Figure 23. Figure 23 Step 20 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to
  • Weber Genesis 5000 NG | Owner Manual - Page 20
    end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame. Check to see that the lower table. Call our Customer Service Center to order a new part. ƽWARNING: The load limit for the swing table is 30 pounds. Hinge rod (a) (b) Support rod (a) Figure 25 View
  • Weber Genesis 5000 NG | Owner Manual - Page 21
    screws, right hand slide bar assembly, swing table, four nylon washers, screwdriver and pliers. Allow the slide bar to hang down. Push the support rod into the lower support bracket. Figure 29 (a). Swing the rod up so you can slide the rod all the way inside the locking tab. Figure 29 (b). The
  • Weber Genesis 5000 NG | Owner Manual - Page 22
    angle so the lower tab is inside the frame tube. Push the bracket into the frame. Check or damaged, do not use swing table. Call our Customer Service Center to order a new part. ƽWARNING: The load limit 31 Wheel frame To lower table: Pull support rod up to disengage slide lock and lower table.
  • Weber Genesis 5000 NG | Owner Manual - Page 23
    checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Genesis Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting. ƽWARNING: Perform these leak checks even if your barbecue was
  • Weber Genesis 5000 NG | Owner Manual - Page 24
    . Figure 36 (e). ƽWARNING: If there is a leak at connections c, d or e, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source and rinse connections with water. (a) (b) Step 24 Insert Flavorizer Bars
  • Weber Genesis 5000 NG | Owner Manual - Page 25
    Step 25 Install cooking grates You will need: two cooking grates. The open "U" of the cooking grates goes down. The wide cooking grate goes to the right, narrow grate goes to the left side of the cooking box. Set the cooking grates onto the ledges in the cooking box. Figure 39. Figure 39 Step 26
  • Weber Genesis 5000 NG | Owner Manual - Page 26
    Step 27 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 43. Hair pin cotter Hinge pin Step 28
  • Weber Genesis 5000 NG | Owner Manual - Page 27
    Step 29 Secure the side burner Pull the right hand swing table up. Stand to the right side of the barbecue. Slightly pull back both side burner locks. Slide the side burner toward the control panel. The locks will snap into the slots in the front and back of the side burner. Figure 45. ƽCAUTION:
  • Weber Genesis 5000 NG | Owner Manual - Page 28
    Step 31 Complete accessory installation You will need: work table, serving tray, Warm-Up Basket, warming rack, thermometer, two tubing plugs and a hammer. Insert one end of the Weber Warm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end
  • Weber Genesis 5000 NG | Owner Manual - Page 29
    Lighting Summary lighting instructions are on the control panel. ƽ DANGER ƽ Failure in any way, do not use the barbecue. Replace using only Weber authorized replacement hose. Order from WeberStephen Products Co., Customer Service Center or authorized dealer. Crossover Ignition System 1 2 6 745
  • Weber Genesis 5000 NG | Owner Manual - Page 30
    Manual Lighting ƽ DANGER ƽ Failure to open lid while igniting the barbecue, or away from the matchlight hole when lighting the barbecue. 5) Push down and hold the FlameCheck button down. 1 Manual Lighting 8) After the FRONT burner is lit you can turn on the other burners. Note - The FRONT burner
  • Weber Genesis 5000 NG | Owner Manual - Page 31
    at medium). See your Weber cookbook for detailed cooking instructions. If burners go out while cooking. Preheating Your Weber Genesis Gas Barbecue is an energy Weber Gas Grill should be checked for gas leaks and any obstructions in the burner tubes or the Weber-Stephen Customer Service Center. Outside
  • Weber Genesis 5000 NG | Owner Manual - Page 32
    Steam-N-Chips Smoker. To a lesser degree a "smoke" residue will accumulate on the inside of your Weber Gas Barbecue. This residue need not be removed and will not adversely affect the function of your Weber Gas Barbecue. Steam-N-Chips Body Place wood in here Steam-N-Chips Flue Figure 4 Light the
  • Weber Genesis 5000 NG | Owner Manual - Page 33
    Service Center or authorized dealer. s Inspect the burners for correct flame pattern. Clean if necessary, following the procedures outlined in the "General Maintenance" section of this manual . DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn
  • Weber Genesis 5000 NG | Owner Manual - Page 34
    control panel, causing serious damage to your barbecue. Venturi Air shutter Venturi fin Figure 6 The Weber Spider Stopper Guard is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner
  • Weber Genesis 5000 NG | Owner Manual - Page 35
    burner assembly slightly, to separate the crossover tube from the burners. Figure 14. Remove the burners from the cooking box. Crossover tube Figure 11 e) Use an adjustable wrench to g) Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 13
  • Weber Genesis 5000 NG | Owner Manual - Page 36
    fin Check fit around valve Check fit around burner Figure 16 ƽCAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. ƽCAUTION: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (See Step
  • Weber Genesis 5000 NG | Owner Manual - Page 37
    cool off, thereby closing the FlameCheck valve, which stops the gas flow to the burners. If the FlameCheck Safety System should fail to operate, contact Weber-Stephen Customer Service. Center line Thermocouple nuts 1/8 inch Ignition holes Figure 18 Wall of cooking box 37
  • Weber Genesis 5000 NG | Owner Manual - Page 38
    TROUBLESHOOTING Problem Check Burners burn with a yellow or orange flame, in Inspect Weber Spider Stopper conjunction with the smell of gas. Guards for possible obstructions. (Blockage of holes.) Cure Clean Weber run the whole length of the burner tube. Are burners clean? Clean burners. (
  • Weber Genesis 5000 NG | Owner Manual - Page 39
    WARNING: Before attempting any troubleshooting steps, all gas controls and supply valves should be in the OFF position. Problem Side burner does not smell of gas. Inspect the Weber Spider Stopper Guard for possible obstructions. (Blockage of holes.) Clean Weber Spider Stopper Guard. (See Section
  • Weber Genesis 5000 NG | Owner Manual - Page 40
    40
  • Weber Genesis 5000 NG | Owner Manual - Page 41
    41
  • Weber Genesis 5000 NG | Owner Manual - Page 42
    1 2 3 4-6 7 8 9 10 11 12 13 14 15 16 17 18 19-20 21 22-24 25 26 27 28 29 30 31 32 ® ® 2 2 2 1 3 LH RH RH E BE R W E BE R W 33 34 35 36 37 38 39 40 41 4243 47 23 43 44 45 19 46 24 42 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68-71 17 18 72
  • Weber Genesis 5000 NG | Owner Manual - Page 43
    . Have your owner's manual and serial number of the barbecue available for reference. Weber-Stephen Products Company Customer Service Center 250 South Hicks 56 Igniter button 57 Control panel push-in buttons (2) 58 Crossover tube 59 Front or Back burner 60 Center burner 61 1/4-20 stainless steel
  • Weber Genesis 5000 NG | Owner Manual - Page 44
    problems with parts or assembly. Call our toll free number 1-800-446-1071. For quicker service, please have your owner's manual available for reference. We also welcome any comments or suggestions you might have regarding our products. We wish your family the best in outdoor cooking enjoyment. Weber
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Serial Number
Please use this number in registering your warranty
and any correspondence with the factory.
GENESIS
®
5000 Series
Natural Gas Barbecue
Owner’s Manual
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
NOTICE TO INSTALLER:
These
instructions must be left with the owner
and the owner should keep them for
future use.
WARNING:
Follow all leak check
procedures carefully in this manual prior
to barbecue operation. Do this even if
barbecue was dealer assembled.
WARNING:
Do not try to light this
appliance without reading "Lighting"
instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, immediately call
your gas supplier or your fire
department.
86020
6/96
®