Weber Genesis Jr NG Owner Manual
Weber Genesis Jr NG Manual
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- Weber Genesis Jr NG | Owner Manual - Page 1
corresporalenceyeah 'Ye lacZory WARNING: Do not try to light this appliance withoutreading "Lighting" instructionssectionof this manual. WARNING: Follow all leak check proceduresCarefullyM thls manual prior to barbecue operation.Do tills even If barbecue was dealer assembled. NOTICE TO INSTALLER - Weber Genesis Jr NG | Owner Manual - Page 2
- Weber Genesis Jr NG | Owner Manual - Page 3
Genesis Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures. ■ Do not operate the Weber Genesis Gas Barbecue if there is tank. 2. Do not attempt to correct the problem yourself. 3. Call your fire department. 3 - Weber Genesis Jr NG | Owner Manual - Page 4
is assembled and operated in accordance with the printed instructions accompanying it then for a period of three (3) parts which prove defective under normal use and service and which on examination shall indicate, to tubes, as set out in this owner's manual. There are no other express warrants except - Weber Genesis Jr NG | Owner Manual - Page 5
PATENTS AND TRADEMARKS © 1991 Weber. I , Weber, the kettle configuration, Go-Anywhere, Smokey Joe, Flavorizer, One-Touch, Genesis, Crossover, FireSpice, Grill Works and WeberGrabbers are registered U.S. trademarks; Tuck-N-Carry, Outrider, MasterTouch, Bar-B-Kettle, Tuck-Away, Char-Basket, The Ranch, - Weber Genesis Jr NG | Owner Manual - Page 6
Contents WARNINGS Warranty & Patents General Instructions Assembly Operating Instructions Lighting Cooking Storage Cleaning Troubleshooting & Maintenance Annual Maintenance General Maintenance Parts Listing Troubleshooting 3 4-5 7 8-21 22-23 24 24 24 25 26-27 29 30 FEATURES: a) Convenient tables - Weber Genesis Jr NG | Owner Manual - Page 7
not use with charcoal fuel. For Installation in Canada These instructions, while generally acceptable, do not necessarily comply with the Canadian isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at - Weber Genesis Jr NG | Owner Manual - Page 8
Assembly • Tools needed Screwdriver Hammer r(c -------o Step 1 Check package contents The following items will be found in the large box (shipper). Cooking box (assembly) 7/16, 7/8 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Lid (assembly) 0 O O Supplies needed You will - Weber Genesis Jr NG | Owner Manual - Page 9
[93300] Catch pan [40822203] Axle [4086210] THREE HARDWARE PACKS 1st hardware pack (SWing table hardware) contains: Hinge support 0 [40822245] Rod cover [4086968] Spacer [4886972] Support rod holder [4086972] 0 10-24 x 1/2 machine screw [86902] #10 star washer [877601] 10-24 hex nut - Weber Genesis Jr NG | Owner Manual - Page 10
Continued- The following items will be found in the box marked "B." 3rd hardware pack contains: Two wheel hubcaps [87101] Two hinge pins [4076705] Five 1/4-20 x 2 inch bolts [4086974] CT,C C( Control panel push-in button (This is a spare) [4086936] 1/4-20 acorn nut [87505] Eleven 1/4 inch nylon - Weber Genesis Jr NG | Owner Manual - Page 11
Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the - Weber Genesis Jr NG | Owner Manual - Page 12
Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly, leg frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch open-end or an adjustable wrench. The frames should be assembled with the dimpled holes facing inward. Assemble the leg frame onto the leg - Weber Genesis Jr NG | Owner Manual - Page 13
Figure 7 (a). b) Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are only guides. Do not tighten. Figure 7 (b). c) Are the thumb screws under the burner assembly hand tight? Do not tighten with pliers. Figure 7 (c). If you answered YES to - Weber Genesis Jr NG | Owner Manual - Page 14
to ANSI Z223.1 latest edition for complete specifications. ■ This barbecue is designed to operate at 7 inches of water column pressure (.2526 psi). ■ A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect. Caution: If young children are in the area, a locking - Weber Genesis Jr NG | Owner Manual - Page 15
Typical natural gas supply installation. Figure 10. Inside wall Gas supply Outside wall 10 Quick Disconnect . Shut off Locking shut oft The quick disconnect is installed above ground Figure 10 Install gas supply (continued) ■ Pipe compound should be used which is resistant to the action of - Weber Genesis Jr NG | Owner Manual - Page 16
Step 10 Connect flexible hose to Weber Genesis Grill and to Natural Gas Supply You will need: 12 foot natural gas supply hose and a 3/4 inch open end or an adjustable wrench. Thread fitting end of hose onto manifold. Figure 11 (a). Tighten with wrench. (a) Step 11 Install front/igniter panel You - Weber Genesis Jr NG | Owner Manual - Page 17
Step 12 Install igniter You will need: igniter, lock nut and gasket. (The lock nut and gasket are preassembled on the igniter.) Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber. This was done to factory test the ignition system. With the gasket on the igniter, insert - Weber Genesis Jr NG | Owner Manual - Page 18
Step 13 Check for gas leaks DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property. WARNING: You should - Weber Genesis Jr NG | Owner Manual - Page 19
Step 14 Insert Flavorizer Bars You will need: five long Flavorizer Bars and six short. Flavorizer Bars. Insert the long Flavorizer Bars side to side in the lower position, then insert the short Flavorizer Bars front to back in the upper position in the cooking box. Figure 17. Step 16 Install bottom - Weber Genesis Jr NG | Owner Manual - Page 20
pin cotter Step 19 Install swing table You will need: swing table, hinge support, support rod, spacer, rod cover, 10-24 x 1/2 screw, 10-24 nut, star washer, support rod holder and a screwdriver. Push the support rod into the lower support bracket. Figure 24 (a). Slide all the way in, so the rod is - Weber Genesis Jr NG | Owner Manual - Page 21
. Figure 25 (a). With the swing table and rod down, slip the other end of the hinge rod into the hinge support. While holding the table and the hinge support, install the hinge support to frame. Insert screw from outside, put star washer on the inside and start tightening the nut. Tighten with - Weber Genesis Jr NG | Owner Manual - Page 22
Lighting Summary lighting instructions are on the control panel. DANGER Failure to open lid using only Weber authorized replacement Manifold assembly. Order from Weber-Stephen Products Co., Customer Service Center or authorized dealer. Crossover Ignition System 3) Turn the gas supply valve on. - Weber Genesis Jr NG | Owner Manual - Page 23
Manual Lighting DANGER Failure to open lid while igniting the barbecue, or not waiting 5 first ignition it may take a few seconds for the air in the lines to clear and gas to flow. Manual Lighting 6) Check that the burner is lit through the matchlight hole on the front of the cooking box. WARNING: - Weber Genesis Jr NG | Owner Manual - Page 24
at high), then to complete cooking you would use (MM) (FRONT at medium, and BACK at medium). See your Weber cookbook for detailed cooking instructions. If burners go out during cooking, open lid, turn off all burners and wait 5 minutes before relighting. Preheating Your Weber Genesis Gas Barbecue is - Weber Genesis Jr NG | Owner Manual - Page 25
Manifold assembly. Order from Weber-Stephen Products Co., Customer Service Center or authorized dealer. CAUTION: If the barbecue gas necessary, following the procedures outlined in the "General Maintenance" section of this manual. ■ Check all gas fittings for leaks. DANGER Do not use an - Weber Genesis Jr NG | Owner Manual - Page 26
General Maintenance Weber Spider Stopper Guards Your Weber Genesis Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the - Weber Genesis Jr NG | Owner Manual - Page 27
Figure 8 Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 9. Guide screw Figure 9 g) Lift and twist the burner assembly slightly Ignition System still fails to light, See Section "Manual Lighting", and contact your dealer. Figure 10 27 - Weber Genesis Jr NG | Owner Manual - Page 28
2 3 4 5 6 7 8 9 Ic 10 11 12 13 14-15- 16 17 18 - O O 8: • 9 12 19 20 21 22 23 24 25 28 26 27 28-30 31 32 33 34 35 . 36 37 38 39 40 41 42 43 44 45-49 50 51 • 52-55 56 57 - Weber Genesis Jr NG | Owner Manual - Page 29
nut [40826414] 47 Igniter wire (black) [40826417] 48 Igniter wire (white) [40826423] 49 Gas Catcher Ignition Chamber [40826427] 50 Support rod [1186952] 51 Spacer [4886972] 52 Hinge support [40822245] 53 10-24 x 1/2-inch machine screw [86902] 54 10-24 hex nut [86901] 55 #10 star washer [877601] 56 - Weber Genesis Jr NG | Owner Manual - Page 30
TROUBLESHOOTING & MAINTENANCE Troubleshooting Problem Burners burn with a yellow or orange flame,in conjunctionwith the smell of gas. Check Inspect Weber Spider Stopper Guards for possibleobstructions. (Blockage of holes.) Cure - Weber Genesis Jr NG | Owner Manual - Page 31
- Weber Genesis Jr NG | Owner Manual - Page 32
. We extend a welcome toyourfamily, and we wishyou the best in outdoor cooking enjoyment. Weber-Stephen Products Company has a commitment to Quality and Service, so we encourage you to contact us with any questions, comments or suggestions thatyou may have about ourproducts. Weber-Stephen Products
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®Weber
Genesis'
Junior
Natural
Gas
Barbecue
Owner's
Manual
Sepal
Nurabar
rranly
Please
u
ae
Th
is
na
mbar
m
regialariaa
your
and
any
corresporalence
yeah
'Ye
lacZory
WARNING:
Do
not
try
to
light
this
appliance
without reading
"Lighting"
instructionssection
of
this
manual.
WARNING:
Follow
all
leak
check
procedures
Carefully
M thls
manual
prior
to
barbecue
operation.
Do
tills
even
If
barbecue
was
dealer
assembled.
NOTICE
TO
INSTALLER:
These
Instruellons
must
be
left
wIth
the owner
and
ihe
owner
should
keep
them
for
future
use.
THIS
GAS
APPLIANCE
IS
DESIGNED
FOR
OUTDOOR
USE
ONLY.
FOR
YOUR
SAFETY
Do
not
store
or
use
gasoline
or
other
flammable
vapors
and
IlqUIdS
In the
vicinity of
this
or
any
other
appliance.
FOR
YOUR
SAFETY
II
you smell gas:
1.
Shut
off
gas
lo
the
appliance.
2.
Extinguish
any
open
flame.
a
Open
lid.
4.
If
odor
continues,
immediately
call
your
gas supplier.
II
36834