Weber SP 200 LP Owner Manual

Weber SP 200 LP Manual

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  • Weber SP 200 LP | Owner Manual - Page 1
    ® SP-200 ® LP Gas Barbecue Owner's Manual Serial Number Please use this number in registering your warranty and any correspondence with the factory. ® ® E F WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer
  • Weber SP 200 LP | Owner Manual - Page 2
    store a spare or disconnected LP tank under or near this barbecue. s Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. s After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before
  • Weber SP 200 LP | Owner Manual - Page 3
    ; and no such representations are binding on Weber. This Warranty applies only to products sold at retail. WEBER-STEPHEN PRODUCTS CO. Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (708) 705-8660 (800) 446-1071 LP Tank The LP tank manufacturer is responsible for the materials
  • Weber SP 200 LP | Owner Manual - Page 4
    Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860
  • Weber SP 200 LP | Owner Manual - Page 5
    Warranty & Patents 3-4 General Instructions 6 Assembly 7-21 Operating Instructions Lighting 22-23 Cooking 24 Storage and/or Nonuse 24 Cleaning 24 LP Tank Information 25-27 a Troubleshooting & Maintenance Annual Maintenance 28 General Maintenance 29-31 Troubleshooting 32 Parts Listing 35
  • Weber SP 200 LP | Owner Manual - Page 6
    you the minimum requirements for assembling your Weber Gas Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous. s Not for use by children. s If there are local codes that apply to portable gas grills, you will have to conform to
  • Weber SP 200 LP | Owner Manual - Page 7
    missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the barbecue available for reference. LP tank LP tank filler adapter Bottom tray Two work tables Accessory rack Swing
  • Weber SP 200 LP | Owner Manual - Page 8
    Wheel frame Two frame connectors Tank panel assembly Five long Flavorizer Bars Eight short Flavorizer Bars WE B Two wheels WE B ER ER Two aluminum drip pans Catch pan Axle Right frame Caster frame Two casters Two cooking grates Warming rack Thermometer Support rod Fuel scale assembly
  • Weber SP 200 LP | Owner Manual - Page 9
    clevis pin) (actual size) Five 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) Two 1/4-20 wing nuts (actual size) Support rod holder Fourteen 1/4 inch nylon washers (actual size) 1/4-20 keps nut 1/4-20 x 1 1/4 inch bolt (actual size) 1/4-20 hex nut (actual size) Two
  • Weber SP 200 LP | Owner Manual - Page 10
    on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other wheel, WEBER side out. Tap on the hubcap. Figure 1. ER WE B ER WE B Step 3 Assemble frame You will need: left frame
  • Weber SP 200 LP | Owner Manual - Page 11
    bolts, insert in the holes as shown and tighten with the wrench. Figure 3. Note - Fuel scale decal on wheel frame must be on the same side as the front panel. Dimples to the inside Step 5 Complete frame assembly You will need: partial frame assembly, two frame connectors, four 1/4-20 x 2 inch bolts
  • Weber SP 200 LP | Owner Manual - Page 12
    and a 7/16 inch wrench. Turn frame assembly right side up. Uncoil the hose. Set the cooking box into 6. Burner tubes Frame brace Your Weber Gas Barbecue burner assembly has been factory burners are misaligned. Contact Weber-Stephen Customer Service. Do not use barbecue. Guide screw Figure 6 (b)
  • Weber SP 200 LP | Owner Manual - Page 13
    the bracket. Lift the bracket, manifold and cooking box slightly as a unit and hook onto the frame brace. Manifold bracket Frame brace Step 9 Install tank panel assembly You will need: tank panel assembly, 1 1/4 inch bolt, 1/4-20 hex nut, 1/4 inch nylon washer and a 7/16 inch wrench. Insert the
  • Weber SP 200 LP | Owner Manual - Page 14
    through the two small holes in the tank panel. Make sure indicator rod of fuel scale is on the left side of the wheel frame. Add washers, then wing nuts and tighten. Figure 11. Step 11 Install igniter Note - The igniter wires are already attached to the Gas
  • Weber SP 200 LP | Owner Manual - Page 15
    to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center. Take the LP tank to an RV center (or some other source of LP gas) to fill the tank with 20 pounds of liquid propane. WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified
  • Weber SP 200 LP | Owner Manual - Page 16
    not be pointed up. Figure 16 (c). Figure 14 Step 16 Connect filled LP tank WARNING: Make sure that the LP tank valve is closed. Close by turning clockwise. Hook the LP tank onto the fuel scale. Loosen the tank lock wing nut. Swing the tank lock down. Tighten the wing nut. Figure 15. E F Figure 15
  • Weber SP 200 LP | Owner Manual - Page 17
    checking for leaks. To perform leak checks: open tank valve by turning the tank valve handwheel counterclockwise. Figure 17. Check: a) Hose retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact your Weber-Stephen Customer Service. c) Valves to manifold connections. Figure
  • Weber SP 200 LP | Owner Manual - Page 18
    short Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to and one drip pan. Finger grip on front edge of bottom tray Front side of catch pan holder Figure 21 Hook the ends of the catch pan holder
  • Weber SP 200 LP | Owner Manual - Page 19
    Step 19 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place from the rear of the barbecue. Close and align the hinge at the rear. Insert hinge pins from the outside through the hinge. Insert hair pin cotters into the small holes in the hinge pins. Figure
  • Weber SP 200 LP | Owner Manual - Page 20
    bracket is in any way cracked or damaged, do not use swing table. Call our Customer Service Center to order a new part. Install support rod holder on leg. Figure 27 (d). Hook the support rod into the support rod holder. WARNING: The load limit for the swing table is 30 pounds. Hinge rod (a) (b) View
  • Weber SP 200 LP | Owner Manual - Page 21
    will need: two work tables, accessory rack, warming rack, thermometer, three tubing plugs and a hammer. Set the work tables onto the left and right side rails. Figure 28 (a). Set the accessory rack in place between the two frame connectors. Figure 28 (b). Set the warming rack into the slots at the
  • Weber SP 200 LP | Owner Manual - Page 22
    barbecue. Replace using only Weber authorized replacement manifold assembly. Order from WeberStephen Products Co., Customer Service Center or authorized dealer. LP tank valve, the excess flow control will activate, limiting the flow of gas from the LP tank. If this should occur, turn OFF the LP tank
  • Weber SP 200 LP | Owner Manual - Page 23
    valve. If they are not in the OFF position, when you turn on the LP tank valve, the excess flow control will activate, limiting the flow of gas from the LP tank. If this should occur, turn OFF the LP tank valve and burner control knobs and start over. DANGER When the excess flow control is activated
  • Weber SP 200 LP | Owner Manual - Page 24
    Weber cookbook for detailed cooking instructions gas must be turned off at the LP tank when the Weber Gas Barbecue is not in use. s When the Weber Gas Barbecue is stored indoors, the gas supply must be DISCONNECTED and the LP tank stored outdoors in a well-ventilated space. s LP tanks from grill and
  • Weber SP 200 LP | Owner Manual - Page 25
    up out of the way. Figure 4. 4) Lift tank off. To refill take LP tank and tank filler adapter to a "Gas Propane" dealer. WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS. CAUTION
  • Weber SP 200 LP | Owner Manual - Page 26
    leak. If leak does not stop, turn off the gas and contact Weber-Stephen Customer Service. Do not use the barbecue. g) When leak checks are complete, turn gas supply OFF and rinse connections with water. LP Tank The LP tank manufacturer is responsible for the materials, workmanship and performance of
  • Weber SP 200 LP | Owner Manual - Page 27
    your Weber Gas Barbecue have been designed and tested to meet government, American Gas Association and Underwriters Laboratories requirements. s Replacement LP tanks supplied by Weber satisfy the requirements. If you have questions about spare LP tanks, please call Weber-Stephen Customer Service
  • Weber SP 200 LP | Owner Manual - Page 28
    this manual. s Check all gas fittings for leaks. DANGER Do not use an open flame to check for gas manifold connections. Figure 7 (a). b) Regulator to tank connection. Figure 7 (b). WARNING: If there , turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. c) Valves to
  • Weber SP 200 LP | Owner Manual - Page 29
    death and cause damage to property. Figure 12 CAUTION: Do not enlarge the burner ports when cleaning. Replacing Main Burners a) Your Weber Gas Barbecue must be OFF and cool. b) Turn gas OFF at source. c) Remove control panel: take off the burner control knobs. Put your fingers under the edge of the
  • Weber SP 200 LP | Owner Manual - Page 30
    of the cooking box. Figure 14. Guide screw Figure 15 Venturi fin Check fit around valve Check fit around burner Figure 17 CAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. CAUTION: After reinstalling the gas lines, they should be leak checked with
  • Weber SP 200 LP | Owner Manual - Page 31
    is loose in the frame. Tighten if necessary; see Step "Install igniter" for correct procedure. If the Crossover Ignition System still fails to light, contact Weber-Stephen Customer Service. 31
  • Weber SP 200 LP | Owner Manual - Page 32
    . (See Section "Periodic Cleaning".) Fuel scale shows that there is gas in the LP tank, but tank is empty. Check adjustment of fuel scale. Fuel scale must be adjusted with an empty tank. If the problem cannot be corrected using these methods, please contact Weber-Stephen Customer Service. 32
  • Weber SP 200 LP | Owner Manual - Page 33
  • Weber SP 200 LP | Owner Manual - Page 34
    1 2 3 4 5 6 7 8 9-10 11 12 13 14, 10 15 16 9 17 18 19, 20 21 22 23 ® ® E BE R W E BE R W 10 24 25 26 27 28 29 30 31 34 32 33 34 10 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 7 53 54 55-59 60-61 62 63
  • Weber SP 200 LP | Owner Manual - Page 35
    bolts (6) 15 Support Rod holder 16 Support rod 17 Caster manual and serial number of the barbecue available for reference. Weber-Stephen Products Company Customer Service Gas catcher ignition chamber 60 Fuel scale 61 1/4-20 wing nuts (2) 62 LP tank 63 LP tank filler adapter WARNING: Use only Weber
  • Weber SP 200 LP | Owner Manual - Page 36
    problems with parts or assembly. Call our toll free number 1-800-446-1071. For quicker service, please have your owner's manual available for reference. We also welcome any comments or suggestions you might have regarding our products. We wish your family the best in outdoor cooking enjoyment. Weber
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Serial Number
Please use this number in registering your warranty
and any correspondence with the factory.
F
E
®
®
WARNING:
Do not try to light this
appliance without reading "Lighting"
instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
NOTICE TO INSTALLER:
These
instructions must be left with the owner and
the owner should keep them for future use.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, immediately call
your gas supplier or your fire
department.
WARNING:
Follow all leak check
procedures carefully in this manual prior
to barbecue operation. Do this even if
barbecue was dealer assembled.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2.
An LP tank not connected for use shall
not be stored in the vicinity of this
or any other appliance.
®
®
Owner’s Manual
SP-200
LP Gas Barbecue
gama
National
Association
PROPANE
GAS
®
6268401
10/94