Weber SP 200 NG Owner Manual

Weber SP 200 NG Manual

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  • Weber SP 200 NG | Owner Manual - Page 1
    and liquids in the vicinity of this or any other appliance. ® gama WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance
  • Weber SP 200 NG | Owner Manual - Page 2
    , the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures. s Do not operate the Weber Gas Barbecue if there is a gas leak . 2. Do not attempt to correct the problem yourself. 3. Call your fire department. 2
  • Weber SP 200 NG | Owner Manual - Page 3
    assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner's manual
  • Weber SP 200 NG | Owner Manual - Page 4
    PATENTS AND TRADEMARKS © 1994 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A.
  • Weber SP 200 NG | Owner Manual - Page 5
    Contents WARNINGS 2 Warranty & Patents 3-4 General Instructions 6 Assembly 7-20 Operating Instructions Lighting 21-22 Cooking 23 Storage and/or Nonuse 23 Cleaning 23 Troubleshooting & Maintenance Troubleshooting 24 Annual Maintenance 25 General Maintenance 26-28 Parts Listing 31 b c a d
  • Weber SP 200 NG | Owner Manual - Page 6
    Do not use with charcoal fuel. For Installation in Canada These instructions, while generally acceptable, do not necessarily comply with the Canadian isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at
  • Weber SP 200 NG | Owner Manual - Page 7
    error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the barbecue available for reference. Two work tables Accessory rack Swing table 7
  • Weber SP 200 NG | Owner Manual - Page 8
    ER Two wheels Two aluminum drip pans Catch pan Axle WE B ER WE B Right frame Caster frame Two casters Two cooking grates Warming rack Thermometer Support rod Catch pan holder Manifold bracket 8
  • Weber SP 200 NG | Owner Manual - Page 9
    control knobs Three tool holders Five tubing plugs (two are spares) Two wheel hubcaps (actual size) Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Five 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) Support rod holder Eleven 1/4 inch nylon
  • Weber SP 200 NG | Owner Manual - Page 10
    Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the
  • Weber SP 200 NG | Owner Manual - Page 11
    Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly, front panel, caster frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel
  • Weber SP 200 NG | Owner Manual - Page 12
    box into the frame so the burner tubes are under the frame brace. Figure 6. Burner tubes Frame brace Your Weber Gas Barbecue burner assembly , the burners are misaligned. Contact your dealer. Do not use your barbecue. Guide screw Figure 6 Slide the cooking box to the left within the frame. Put
  • Weber SP 200 NG | Owner Manual - Page 13
    Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burner valve. Figure 9. Place your hand underneath the bracket. Lift the bracket, manifold and cooking box slightly as a unit and hook onto the frame brace. Manifold bracket Frame brace
  • Weber SP 200 NG | Owner Manual - Page 14
    to operate at 7 inches of water column pressure (.2526 psi). s A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect 0.3 grams of hydrogen sulfide per 100 cubic feet of gas. s Plastic tubing is suitable only for outdoor, underground use. s Gas piping in contact
  • Weber SP 200 NG | Owner Manual - Page 15
    Step 11 Check that all burner valves are off You will need: one burner control knob. (Valves are shipped in the OFF position, but you should check to be sure.) Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step. Figure
  • Weber SP 200 NG | Owner Manual - Page 16
    15 (c). WARNING: If there is a leak at connections b or c, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source and rinse connections with water. (a) (b) (c) Figure 15 Quick disconnect engaged Figure
  • Weber SP 200 NG | Owner Manual - Page 17
    Step 14 Install Flavorizer Bars and Cooking Grates You will need: five long Flavorizer Bars, eight short Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box.
  • Weber SP 200 NG | Owner Manual - Page 18
    Step 16 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 21. Hair pin cotter Hinge pin Step 17
  • Weber SP 200 NG | Owner Manual - Page 19
    end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame. Check to see that the lower table. Call our Customer Service Center to order a new part. Install support rod holder on leg. Figure 24 (d). Hook the support rod into the support rod holder. WARNING: The
  • Weber SP 200 NG | Owner Manual - Page 20
    Set the warming rack into the slots at the rear of the cooking box. Figure 25 (c). Insert the thermometer into its holder. Figure 25 (d). Insert tubing plugs into the ends of the frame. To fully seat the plugs, you may have to tap them lightly with a hammer. Figure 25 (e). (c) (d) (a) (e) (b) Figure
  • Weber SP 200 NG | Owner Manual - Page 21
    Lighting Summary lighting instructions are on the control panel. DANGER Failure to barbecue. Replace using only Weber authorized replacement hose. Order from Weber-Stephen Products Co., Customer Service Center or authorized dealer. Crossover Ignition System 1 1) Open the lid. Figure 1. 2) Make
  • Weber SP 200 NG | Owner Manual - Page 22
    Manual Lighting DANGER Failure to open lid while igniting the barbecue, or not valve on. 4) Strike a match and put the flame into the matchlight hole in the front of the cooking box. Manual Lighting 1 WARNING: If the burner does not light, turn the Front burner control knob to OFF and wait 5 minutes
  • Weber SP 200 NG | Owner Manual - Page 23
    medium). See your Weber cookbook for detailed cooking instructions. Note: The temperatures inside your cooking box, or the Weber-Stephen Customer Service Center. Outside surfaces - Use Inside cooking box - Brush any debris off of burners tubes. DO NOT ENLARGE BURNER PORTS (OPENINGS). Wash inside
  • Weber SP 200 NG | Owner Manual - Page 24
    TROUBLESHOOTING & MAINTENANCE Troubleshooting Problem is on HIGH. Flames do not run the whole length of the burner tube. Are burners clean? Clean burners. (See Section "General Maintenance".) Inside the problem cannot be corrected using these methods, please contact Weber-Stephen Customer
  • Weber SP 200 NG | Owner Manual - Page 25
    , following the procedures outlined in the "General Maintenance" section of this manual. s Check all gas fittings for leaks. DANGER Do not use an OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source
  • Weber SP 200 NG | Owner Manual - Page 26
    spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures. Main Burner Cleaning Procedure Turn off
  • Weber SP 200 NG | Owner Manual - Page 27
    , to separate the crossover tube from the burners. Figure 12. Remove the burners from the cooking box. Crossover tube Figure 9 e) Remove the the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 11. Guide screw Figure 11 Venturi fin Check fit
  • Weber SP 200 NG | Owner Manual - Page 28
    loose in the frame. Tighten if necessary; see Step "Install igniter" for correct procedure. If the Crossover Ignition System still fails to light, see Section "Manual Lighting", and contact Weber-Stephen Customer Service. 28
  • Weber SP 200 NG | Owner Manual - Page 29
  • Weber SP 200 NG | Owner Manual - Page 30
    1 2 3 4 5 6 7 8 9 10 11 12 13-14 15 16 9 17 18 19-20 21 22 23 W E BE R W ® ® E BE R 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 7 47 48 49-53 54
  • Weber SP 200 NG | Owner Manual - Page 31
    bolts (6) 14 1/4 inch nylon washers (15) 15 Support rod holder 16 Support rod 17 Caster frame 18 Casters (2) 19 Bottom tray Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual panel push-in buttons (2) 40 Crossover tube 41 Front or Back burner 42 Center
  • Weber SP 200 NG | Owner Manual - Page 32
    products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly. Call our toll free number 1-800-446-1071. For quicker service, please have your owner's manual available for reference. We also welcome any comments or
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Serial Number
Please use this number in registering your warranty
and any correspondence with the factory.
®
®
®
®
Owner’s Manual
SP-200
Natural Gas Barbecue
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
NOTICE TO INSTALLER:
These
instructions must be left with the owner
and the owner should keep them for
future use.
WARNING:
Follow all leak check
procedures carefully in this manual prior
to barbecue operation. Do this even if
barbecue was dealer assembled.
WARNING:
Do not try to light this
appliance without reading "Lighting"
instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, immediately call
your gas supplier or your fire
department.
gama
®
62720
10/94