Weider Pro 9648 English Manual
Weider Pro 9648 Manual
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- Weider Pro 9648 | English Manual - Page 1
or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct free of charge to you. CUSTOMER HOT LINE: 1-800-999-3756 Mon.ÐFri., 6 a.m.Ð6 p.m. MST CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual - Weider Pro 9648 | English Manual - Page 2
4 ASSEMBLY 5 HOW TO USE THE HOME GYM SYSTEM 22 WEIGHT RESISTANCE CHART 24 TROUBLE-SHOOTING AND MAINTENANCE 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART - Weider Pro 9648 | English Manual - Page 3
setting. 3. Read all instructions in this manual and in the accompanying literature before using the home gym system. 4. Use the home gym system only on a level surface. Cover the floor beneath the home gym system for protection. 9. Do not use the VKR station when either weight stack is in use - Weider Pro 9648 | English Manual - Page 4
manual carefully before using the WEIDER¨ PRO 9648 Home Gym System. If you have additional questions, please call our Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. Lat Bar High Pulley Station VKR Arms Butterfly Arms ASSEMBLED - Weider Pro 9648 | English Manual - Page 5
been preattached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached. ¥ As you assemble the PRO 9648 be sure that all parts are oriented as shown in the drawings. ¥ Tighten all parts as you assemble them, unless instructed to do otherwise. THE FOLLOWING TOOLS - Weider Pro 9648 | English Manual - Page 6
-tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Press a 1Ó Square Inner Cap (6) into the Front Upright (42). FRAME ASSEMBLY 4 1 42 6 3 6 - Weider Pro 9648 | English Manual - Page 7
55 11 49 8 44 3 44 Crossbar 3 56 42 74 FRAME ASSEMBLY 5. Slide the Rear Seat Frame (100) onto the indicated 5/16Ó Weight Bumpers (19) on the bracket on the Base (4) as shown. Set two Weight Bumpers (19) on the bracket on the Stabilizer (5). Stack eight Weights (25) onto each set of Weight - Weider Pro 9648 | English Manual - Page 8
(65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. 65 Pin 63 62 Lubricate 64 Pin Grooves FRAME ASSEMBLY 25 8. Press a Weight Tube Bumper (64) into - Weider Pro 9648 | English Manual - Page 9
upper ends of the Long Weight Guides (62) to the Top Frame (55) with a 5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and a 5/16Ó Nylon Locknut (3). 9 61 60 73 3 61 60 3 55 62 FRAME ASSEMBLY ARM ASSEMBLY 10. Locate and open the parts bag labeled 10 ÒARM ASSEMBLY.Ó Be sure there is - Weider Pro 9648 | English Manual - Page 10
Attach the Press Arm (46) to one side of the 46 Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the same manner. 46 3 17 13. Identify the Right Arm (48) and the Left Arm (47). Note the position - Weider Pro 9648 | English Manual - Page 11
33 101 16. Locate and open the parts bags labeled ÒCABLE ASSEMBLYÓ and ÒPULLEYS.Ó 16 During steps 16 through 36, refer to the CABLE DIAGRAMS on pages 26Ð27 of this manual to verify proper cable routing. Before beginning this section, fully unwind the four Cables. Identify the four Cables - Weider Pro 9648 | English Manual - Page 12
(31) is turned to hold the Cable in place. Tighten the 3/8Ó x 2 1/2Ó Bolt (86) and the 3/8Ó Nylon Locknut (not shown). 58 31 86 50 48 CABLE ASSEMBLY 21. Attach the Pulley Bracket (20) to the Top 21 Frame (55) with the 5/16Ó x 5Ó Bolt (68) and a 68 5/16Ó Nylon Locknut (3). Do not - Weider Pro 9648 | English Manual - Page 13
. 22 66 21 57 23 55 58 15 12 57 Bracket 58 15 58 12 15 CABLE ASSEMBLY 21 24. Note: This assembly step shows how to complete the assembly of several pre- 24 attached parts. The 5/8Ó x 9/16Ó Spacer (7) has been preattached on the outside of the 3 1/2Ó Low Pulley (76) for shipping purposes - Weider Pro 9648 | English Manual - Page 14
CABLE ASSEMBLY 25. Locate the Low Cable (23). Route the Low 25 Cable under the 3 1/2Ó Low Pulley (76) attached to the lower hole in the Press Frame ( - Weider Pro 9648 | English Manual - Page 15
CABLE ASSEMBLY 29. Attach the end of the Low Cable (23) to the 29 Long ÒUÓ- of the Cable only a couple of turns, as shown in the inset drawing. Attach the Small ÒUÓ-Bracket (71) to the indicated Weight Tube (63) with a 5/16Ó x 1 3/4Ó Bolt (24) and a 5/16Ó Nylon Locknut (3). 2 2 10 10 57 - Weider Pro 9648 | English Manual - Page 16
on the side shown and that the Cable Trap is positioned to hold the Cable in place. 33 15 88 66 9 101 72 21 CABLE ASSEMBLY 16 - Weider Pro 9648 | English Manual - Page 17
that the Cable Trap is inside the Long ÒUÓ-Bracket. (Note: This may come pre- assembled.) Route the Military Press Cable (72) through the Long ÒUÓ-Bracket (57) and the 3 57 72 21 57 11 8 15 A 66 12 B 101 93 72 CABLE ASSEMBLY 35. Locate the Leg Press Cable (99). Attach the 35 end of the Leg - Weider Pro 9648 | English Manual - Page 18
Jam Nuts for the end of the Cable to pivot. 96 12 11 3 8 99 94 75 15 21 100 93 SEAT ASSEMBLY 37. Locate and open the parts bag labeled ÒSEAT ASSEMBLY.Ó Insert a 1/4Ó x 2 1/2Ó Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest (85 - Weider Pro 9648 | English Manual - Page 19
SEAT ASSEMBLY 39. Attach the Front Backrest (41) to the Front 39 Upright (42) with other end of the Seat (13) to the Front Seat Frame (36) with a 1/4Ó Flat Washer (10) and a 1/4Ó x 2Ó Machine Screw (81). 41. Press a 1 1/2Ó Square Inner Cap (32) into the Leg Lever (29). 41 Lubricate the 5/16Ó x - Weider Pro 9648 | English Manual - Page 20
. 29 30 30 34 28 34 44. Locate and open the parts bag labeled ÒVKR ASSEMBLY.Ó Press 1 1/2Ó Square Inner Caps (32) into the ends of 10). Attach a VKR Armrest (78) to the Right VKR Arm (80) with two 1/4Ó x 2Ó Machine Screws (81) and two 1/4Ó Flat Washers (10). Attach a VKR Armrest (78) to the Left - Weider Pro 9648 | English Manual - Page 21
replacement decal to the location shown. WARNING Decal WEIDER Plate WARNING Decal WEIDER Plate 9648 Decal 47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual. Before - Weider Pro 9648 | English Manual - Page 22
HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system . CHANGING THE WEIGHT SETTING The PRO 9648 features two weight stacks. The front weight stack is connected - Weider Pro 9648 | English Manual - Page 23
ATTACHING AND REMOVING THE SEAT To attach the Seat (13), set the bracket on the Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob (40). For some exercises, the Seat (13) must be - Weider Pro 9648 | English Manual - Page 24
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of - Weider Pro 9648 | English Manual - Page 25
that the four cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The VIEW 6 High Cable (58) 5ÑLong ÒUÓ-Bracket Low Cable (23) Front Weight StackÑ8 4 3 2 1ÑLow Pulley 26 - Weider Pro 9648 | English Manual - Page 26
Military Press Cable (72) and Leg Press Cable (99) 2 Military Press Cable (72) Rear Weight StackÑ1 4 6ÑPivot Arm 5 1ÑLong ÒUÓ-Bracket 3 2 4ÑRear Seat Frame 3 Leg Press Cable (99) 27 - Weider Pro 9648 | English Manual - Page 27
Flat Washer (10) 5/16" Flat Washer (8) 3/8" Flat Washer (9) 3/8" x 1 3/4" Bolt (24) 1/4" x 2" Carriage Bolt (38) 1/4" x 2 1/2" Carriage Bolt (92) 1/4" x 2" Machine Screw (81) 5/16" x 2 1/2" Bolt (22) 3/8" x 2" Bolt (12) 5/16" x 2 1/4" Bolt (33) 1/4" x 2 1/2" Screw (43) 5/16" x 2 1/2" Carriage Bolt - Weider Pro 9648 | English Manual - Page 28
1/2" x 3/4" Spacer (61) 5/16" x 2" Eyebolt (35) 3/4" Round Inner Cap (34) 1" Round Inner Cap (49) 1" Round Cover Cap (70) 1" Square Inner Cap (6) 1 1/2" Square Inner Cap (32) 1 3/4" Square Inner Cap (44) 2" Square Inner Cap (27) 2" Square Outer Cap (51) - Weider Pro 9648 | English Manual - Page 29
3/8" x 3 1/4" Bolt (67) 3/8" x 3 1/2" Bolt (16) 3/8" x 3 3/4" Bolt (88) 5/16" x 5" Bolt (68) 1/4" x 1/2" Screw (18) #8 x 1/2" Self-tapping Screw (87) Cable Clip (53) 1" Retainer (69) 5/16" x 6" Bolt (60) 3/8" x 8" Bolt (59) 1 1/8" x 2 1/2" Plastic Bushing (89) 1" x 7/8" Plastic Bushing (90) 3 - Weider Pro 9648 | English Manual - Page 30
Press Cable Short Weight Guide VKR Upright 5/16Ó x 3Ó Bolt 3 1/2Ó Low Pulley VKR Backrest VKR Armrest Left VKR Arm Right VKR Arm 1/4Ó x 2Ó Machine Screw Handle 5Ó Plastic UserÕs Manual Exercise Poster Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. - Weider Pro 9648 | English Manual - Page 31
EXPLODED DRAWINGÑModel No. WESY96480 R0998A 78 83 10 81 32 49 77 15 21 66 61 3 2 12 60 10 57 99 27 75 80 75 11 3 11 43 10 10 2 3 65 79 83 78 32 26 25 74 3 73 87 72 91 71 27 10 24 43 16 10 2 8 15 63 3 3 64 12 66 15 51 19 11 8 3 11 8 21 1 5 83 1 51 54 39 53 - Weider Pro 9648 | English Manual - Page 32
CHART This chart shows the approximate weight resistance at each weight station. ÒTopÓ refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm. WEIGHT PLATES PRESS ARM (lbs.) BUTTERFLY - Weider Pro 9648 | English Manual - Page 33
ORDERING REPLACEMENT PARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, WEIDER¨ PRO 9648 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART
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QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete sat-
isfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.—Fri., 6 a.m.—6 p.m. MST
Model No. WESY96480
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
PATENT PENDING
USER°S MANUAL