Xerox 4540 Service Manual

Xerox 4540 - Phaser Copystation Manual

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  • Xerox 4540 | Service Manual - Page 1
    Sun Fire X4500/X4540 Server Service Manual Service Manual Part No. 819-4359-19 May 2010, Revision A
  • Xerox 4540 | Service Manual - Page 2
    and SunTM Graphical User Interface was developed by Sun Microsystems, Inc. for its users and licensees. Sun acknowledges the pioneering efforts of Xerox in researching and developing the concept of visual or graphical user interfaces for the computer industry. Sun holds a non-exclusive license from
  • Xerox 4540 | Service Manual - Page 3
    Contents Preface xiii 1. Introduction to the Sun Fire X4500 and X4540 Servers 1-1 1.1 Features of the Sun Fire X4500 1-1 1.1.1 System Configurations (X4500) 1-2 1.1.2 Standard I/O (X4500) 1-2 1.1.3 Summary of Features (X4500) 1-3 1.2 Features of the Sun Fire X4540 1-4 1.2.1 System Configurations (
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    2.4.1 Changing the Configuration of a BIOS Menu Item 2-4 2.5 Ethernet Port (NIC) Device and Driver Naming 2-5 2.5.1 NIC Naming Conventions 2-6 2.6 Power-On Self-Test (POST) 2-6 2.7 Load Optimal Menu, ACPI Configuration Screen (X4500) 2-18 iv Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.2.5 BIOS Advanced Menu, Advanced ACPI Configuration Screen (X4500) 2-19 2.12.2.6 BIOS Advanced Menu, Event Logging Details Screen (X4500) 2-20 2.12.2.7 BIOS Advanced Menu, Hyper Transport Configuration Screen (X4500) 2-21 2.12.2.8 BIOS Advanced Menu, IPMI 2.0 Configuration Screen (X4500) 2-22
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    ) 2-57 2.16.2.8 BIOS Advanced Menu, Event Logging Details (X4540) 2-58 2.16.2.9 BIOS Advanced Menu, IPMI 2.0 Configuration Screen (X4540) 2-59 vi Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.2.10 BIOS Advanced Menu, LAN Configuration (X4540) 2- 60 2.16.2.11 BIOS Advanced Menu, IPMI 2.0, LAN Configuration Screen (X4540) 2-61 2.16.2.12 BIOS Advanced Menu, MPS Configuration (X4540) 2- 62 2.16.2.13 BIOS Advanced Menu, PCI Express Configuration (X4540) 2-63 2.16.2.14 BIOS Advanced Menu,
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    Locations of Components 3-2 3.3 FRUs/CRUs and BIOS Compatibility (X4540) 3-4 3.3.1 HyperTransport 3.0 Support 3-4 3.3.2 FRU/CRU Compatibility 3-5 3.3.3 Three-PSU 110V Option 3-5 3.4 System Model Numbers ▼ To Replace a Fan Module (CRU) 3-25 viii Sun Fire X4500/X4540 Server Service Manual • May 2010
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    ▼ To Replace the Front Indicator Board (FRU) 3-28 ▼ To Replace a Hard Drive (CRU) 3-31 3.9.4 Replacing a Solid-State Drive (Sun Fire X4540 CRU) 3-35 3.9.4.1 SSD Restrictions 3-36 ▼ To Replace an SSD 3-36 3.9.5 Replacing a Power Supply (CRU) 3-40 ▼ To Access the Third Power Supply Bay 3-41 ▼ To
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    Initialization Sequences E-1 E.1 Power-On Reset Sequence E-1 E.2 Power-Off Sequence E-4 F. I2E Bus Devices F-1 F.1 Power-On Reset Sequence F-1 F.2 I2E Bus Address Table F-1 x Sun Fire X4500/X4540 Server Service Manual • May 2010
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    G. Early-Production Slide Rail and CMA Information G-1 G.1 Removing the Cable Management Arm for the X4500 G-1 G.2 Removing the Cable Management Arm for the X4500 G-3 H. Device Paths H-1 H.1 Sun Fire X4500 Device Paths H-1 H.2 Sun Fire X4540 Device Paths H-3 Index Index-1 Contents xi
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    xii Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Preface This Sun Fire X4500/X4540 Service Manual contains information and procedures for maintaining and upgrading the server, including the system BIOS. Related Documentation All Sun hardware documentation is available at: http://docs.
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    URL http://www.sun.com/documentation http://www.sun.com/support/index.jsp http://www.sun.com/training/ http://www.sun.com/service/support/warranty/index.html Sun Welcomes Your Comments Sun is interested Fire X4500/X4540 Server, 819-4359-19. xiv Sun Fire X4500/X4540 Server Service Manual • May 2010
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    1 C H A P T E R Introduction to the Sun Fire X4500 and X4540 Servers This chapter contains an overview of the Sun Fire™ X4500 and X4540 servers, including features and orderable components. This chapter contains the following procedures and information: ■ Section 1.1, "Features of the Sun Fire
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    Fire X4500 server includes an extensive set of reliability, availability, and serviceability (RAS) features, such as: ■ Hot-pluggable and redundant disk also provide an Integrated Lights Out Management (ILOM) service processor function that includes remote boot and remote software upgrades.
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    (X4500) Feature or Component CPU Processor BIOS Memory Disk drives Service Processor Network I/O PCI I/O Other I/O Power Fans Sun Fire X4500 • Six SATA Controllers on IO Board, LSI SATA controller x 6. Each controller supports 8 drives • 51.5 mm (2.5 inches) maximum height • 169.3 mm (6.7
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    - 1TB capacity (48 TB total system capacity) ■ Three x8 PCIe slots ■ Supports solid-state drives Standard I/O (X4540) ■ Four 10/100/1000 BASE-T Gigabit Ethernet server includes an extensive set of reliability, availability, and serviceability (RAS) features, such as: ■ Hot-pluggable and redundant
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    CPU Processor BIOS Memory Disk drives Solid-state drives (SSD) Service Processor Network I/O Serial port Sun Fire X4540 Server Two slot • RS-232 serial interface (RJ45 connector, no LEDs) • Console only, no modem support (no RI, PPP) • Connected to ILOM by default • Default parameters 9600 baud 8
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    . Note - For a quick and concise description of these features refer to the service label located on the hard drive access cover. This section contains the following procedures and 11 ■ Section 1.3.5, "Component Locations (X4500)" on page 1-13 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    ■ Section 1.3.6, "Component Locations (X4540)" on page 1-14 ■ Section 1.3.7, "Sensor Information" on page 1-15 1.3.1 Front Panel FIGURE 1-1 shows the front panel. FIGURE 1-1 Sun Fire X4500/X4540 Server Front Panel Features 1 3 2 Figure Legend 1 Serial number label 2 Two USB 2.0 connectors 3
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    6 Rear fault LED 7 System Over Temperature FIGURE 1-3 shows the features of the rear panel. TABLE 1-3 lists and describes each feature. 1-8 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    the Sun X4500-J Slide Management Assembly) Rail Installation Guide or the Sun Fire X4500 Server Getting CMA bracket Started Guide. 6 PCI-X-0 and PCI-X-1 Two slots for PCI-X cards. 7 Network management port NET MGT - Net management and service processor 10/100 Mbit/sec Ethernet port. 8 Video
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    use these buttons unless instructed to do so by Sun service personnel. To operate these buttons, insert a nonconducting stylus into the recess. • SP - Service Processor. • HOST - This button resets the CPU but not the service processor. 1-10 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Panel 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 TABLE 1-4 Sun Fire X4540 Rear Panel Features # Name Description 1 Power Supply Fault LED When on, service action is required. (amber) 2 Power Supply LED (green) Steady on-Power is on (AC/DC are OK). Blinking-Standby power is on (AC is OK
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    Caution - Do not use these buttons unless instructed to do so by Sun service personnel. To operate these buttons, insert a nonconducting Service Processor. • NMI - Non-Maskable Interrupt dump. This button sends an NMI to the CPU. It is used for debugging purposes only. (Supported Service Manual • May 2010
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    Component Locations CMA mounting plate System Controller (not visible under power supplies) contains: - CPUs (2) - DIMMs (4 per CPU) - Battery - Service Processor - PCI-X slots (2) Power supplies (2) Power distribution board (not visible -under power supplies) Disk drives (48) ESD ground strap
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    visible under power supplies) contains: - CPUs (2) - DIMMs (8 per CPU) - Battery - Service Processor - PCIe slots (3) Disk drives (48) ESD ground strap connection Drives backplane (not visible power supplies) Fan modules (5) Front bezel 1-14 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    the documentation and CDs through the SunStore or Sun sales support representative. The Installation Guide and software are also available on the Web at no manual) Serial-to-RJ45 cable adapter (DB9S-to-RJ-45F) Sun Fire X4500 Installation Guide (printed manual) Sun Fire X4500 Tools and Drivers
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    Fire X4540 Getting Started Guide (printed manual) Serial-to-RJ45 cable adapter (DB9S-to- Systems (printed manual) Software License Agreement (printed manual) 1.6 Additional is indicated in the last column of the table. Supported components and their part numbers are subject to change
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    TABLE 1-7 Sun Fire X4500 Replaceable Components Component Part Number Power Supply #300-1787, X4502A-Z (X-option) Fan Module (5 Fan Modules/system) #541-0458 Seagate Galaxy 250GB #541-1468 Hitachi Kurafone2 500GB #541-1467 Hitachi GeminiK 500GB #541-3050 Hitachi GeminiK 750GB #540-7244
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    (CRUs) or field-replaceable units (FRUs) is indicated in the last column of the table. Supported components and their part numbers are subject to change over time. For the most up-to-date list option) CRU #541-3360 X4540 (X-option) CRU 1-18 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    I/O controller board and CPU board; without CPUs, DIMMs, and GRASP board. (Compatible with quad-core 2356 or 2384 processor.) #541-3758 FRU Graphics Service Processor (GRASP) board, includes #541-0597 SP board and video board FRU CPU (quad core 2.3 GHz 2356 processor) #371-4042 FRU CPU (quad
  • Xerox 4540 | Service Manual - Page 34
    1-20 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Section 2.3, "Automatic Power-Off Events" on page 2-3 ■ Section 2.4, "Configuring BIOS Settings" on page 2-4 ■ Section 2.5, "Ethernet Port (NIC) Device and Driver Naming" on page 2-5 ■ Section 2.6, "Power-On Self-Test (POST)" on page 2-6 ■ Section 2.7, "Load Optimal Default Settings During BIOS POST
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    server for the first time, follow the installation and cabling instructions provided in the Sun Fire X4540 Installation Guide, available online at the URL described in "Related Documentation" on 3 Power/OK LED (system power) 4 Power button 2-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    power off the server completely, you must disconnect the AC power cords from the back panel of the server. 2.3 Automatic Power-Off Events The service processor shuts down the system if it detects an overtemperature condition. The hardware shuts down the system immediately if any voltage is out of
  • Xerox 4540 | Service Manual - Page 38
    and a VGA monitor connected directly to the server. ■ Use the remote video console of the ILOM Service Processor and redirect the server's console output. See Section B.4, "Redirecting Console Output" on page B-3. field that you have chosen. 2-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 39
    the right arrow key until the Exit menu screen is displayed. 7. Follow the instructions on the Exit menu screen to save your changes and exit the Setup utility. 2.5 Ethernet Port (NIC) Device and Driver Naming These servers each have four 10/100/1000BASE-T Gigabit Ethernet ports connected to
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    F9, or use the arrow keys to scroll to the Exit -> Load Optimal Defaults. A dialog asks "Load Optimal Defaults [OK]." 2-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Fire X4500) The AMD PowerNow! feature, which is accessed from the BIOS Setup utility Advanced menu, is disabled by default on this server. Some problems have been observed when using this feature on certain operating systems. If you want to enable this feature, first check the Sun Fire X4500 Server
  • Xerox 4540 | Service Manual - Page 42
    screens. See Section t, "To Install a PCI-X or PCIe Card (FRU)" on page 3-65 for the locations of the PCI slots. 2-8 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    FIGURE 2-2 BIOS Utility Menu Tree (X4500) Main menu Advanced menu PCI/PnP menu Boot menu Security menu CPU Configuration Boot Settings IDE Configuration Boot Device Priority Super I/O Configuration ACPI Configuration Advanced ACPI Disk Drives Removable Drives Event Log Config. CD/DVD
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    0xE See "To Install a PCI-X or PCIe Card (FRU)" on page 65 for the locations of the PCI slots. 2-10 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.11 Drives Mapping (X4500) The following graphic shows the drives mapping scheme of the system. The boot drives are 0 or 1. (Default boot drive is in slot 0 and the default mirrored drive is in slot 8.) It is required to use one of these drives from which to boot the system. FIGURE 2-3 Sun Fire
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    version numbers and the screen items and selections shown are subject to change over the life of the product. 2-12 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.1 BIOS Main Menu Screen (X4500) Main Advanced PCIPnP Boot Security Chipset Exit * System Overview ** Use [ENTER], [TAB] * or [SHIFT-TAB] to * * AMIBIOS ** select a field. * * Version : 08.00.10 ** * * Build Date: 04/12/06 ** Use [+] or [-] to * * ID : 0ABIG014 **
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    Item * * * Trusted Computing * Enter Go to Sub Screen * * * USB Configuration * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-14 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    * This option should * * Module Version: 14.09 * remain disabled for * * Physical Count: 2 * the normal operation. * * Logical Count : 4 * The driver developer * may enable it for * * Dual Core AMD Opteron(tm) Processor 285 * testing purpose. * * Revision: E6 * * * Cache L1: 256KB
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    Time Out (Sec) [5] * Controllers. * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * 2-16 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.2.3 BIOS Advanced Menu, SuperIO Chipset Configuration Screen (X4500) Advanced * Configure Smc27X Super IO Chipset * Allows BIOS to Select * Serial Port1 Base * * Serial Port1 Address [3F8/IRQ4] * Addresses. * * * * * * * * * * * * * * * * * * * * * * * *
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    : If OS * * * does not support * * * ACPI. * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-18 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    ACPI Configuration * Enable RSDP pointers * to 64-bit Fixed System * * ACPI 2.0 Features [Yes] * Description Tables. * * ACPI APIC support [Enabled] * * * ACPI SRAT Table [Enabled] * * * AMI OEMB table [Enabled] * * * Headless mode [Enabled] * * * Remote Access [Enabled
  • Xerox 4540 | Service Manual - Page 54
    Log * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * Enter Go to Sub Screen * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * 2-20 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.2.7 BIOS Advanced Menu, Hyper Transport Configuration Screen (X4500) Advanced * Hyper Transport Configuration * The HyperTransport * link will run at this * * * speed if it is slower * * CPU0:CPU1 HT Link Speed [Auto] * than or equal to the * * CPU0:CPU1 HT Link Width [Auto]
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    [Disabled] * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * Enter Go to Sub Screen * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-22 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.2.9 BIOS Advanced Menu, IPMI 2.0, View BMC Event Log Screen (X4500) Advanced * Total Number Of Entries: 36 * Use +/- to traverse * the event log. * * SEL Entry Number: [ 1] * * * SEL Record ID: 0100 * * * SEL Record Type: 02 (System Event) * * * Event Timestamp: 1166s
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    * * Subnet Mask 255.255.255.000 * F10 Save and Exit * * Default Gateway 010.006.042.001 * ESC Exit * * * * * Commit * * 2-24 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Menu, IPMI 2.0, PEF Configuration Screen (X4500) Advanced * Set PEF Configuration Parameters Command. * Enable or Disable PEF * Support. * * PEF SUPPORT [Enabled] * Refer Table 24.6 of * * * PEF Action Global Control * IPMI Specification 1.5 * * Alert Startup Delay [Disabled
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    * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-26 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    12.2.13 BIOS Advanced Menu, AMD PowerNow Configuration (X4500) Note - The AMD PowerNow! feature is disabled by default on Sun Fire X4500 servers. Some problems have been observed when using this feature on certain operating systems. If you want to enable this feature, first check the Sun Fire X4500
  • Xerox 4540 | Service Manual - Page 62
    Key Support [Enabled] * * * Sredir Memory Display Delay [No Delay] * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-28 Sun Fire X4500/X4540 Server Service Manual • May
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    [Enabled] * * * USB 2.0 Controller Mode [FullSpeed] * * * BIOS EHCI Hand-Off [Enabled] * * * Hotplug USB FDD Support [Auto] * * * Hotplug USB CDROM Support [Auto] * * * * ** Select Screen * * * USB Mass Storage Device Configuration * ** Select Item * * * +- Change Option
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    ] ** F1 General Help * * DMA Channel 6 [Available] ** F10 Save and Exit * * DMA Channel 7 [Available] ** ESC Exit * * ** * * Reserved Memory Size [Disabled] ** * 2-30 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.4 BIOS Boot Menu, Main Screen (X4500) Main Advanced PCIPnP Boot Security Chipset Exit * Boot Settings * Configure Settings * during System Boot. * * * Boot Settings Configuration * * * * * * * Boot Device Priority * * * * Hard Disk Drives * * * * Removable Drives * *
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    * * * Interrupt 19 Capture [Disabled] * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-32 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.4.2 BIOS Boot Menu, Boot Device Priority Screen (X4500) Boot * Boot Device Priority * Specifies the boot * sequence from the * * * available devices. * * 1st Boot Device [ATAPI CDROM] * * * 2nd Boot Device [Removable Dev.] * A device enclosed in * * 3rd Boot Device [Hard
  • Xerox 4540 | Service Manual - Page 68
    S01] * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * 2-34 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.4.4 BIOS Boot Menu, Removable Drives Screen (X4500) Boot * Removable Drives * Specifies the boot * sequence from the * * 1st Drive [AMI Virtual Floppy] * available devices. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen *
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    * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-36 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.5 BIOS Security Settings Menu (X4500) Main Advanced PCIPnP Boot Security Chipset Exit * Security Settings * Install or Change the * password. * * Supervisor Password :Not Installed * * * User Password :Not Installed * * * * * * Change Supervisor Password * * * Change
  • Xerox 4540 | Service Manual - Page 72
    * * * * * * * * * * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * Enter Go to Sub Screen * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-38 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.6.1 BIOS Chipset Menu, NorthBridge Configuration Screen (X4500) Chipset * NorthBridge Chipset Configuration * * * * * Memory Configuration * * * * ECC Configuration * * * * IOMMU Option Menu * * * Power Down Control [Auto] * * * * Memory Timing Parameters [CPU
  • Xerox 4540 | Service Manual - Page 74
    [Disabled] * * * Node Interleaving [Disabled] * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-40 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.6.3 BIOS Chipset Menu, NorthBridge ECC Configuration Screen (X4500) Chipset * ECC Configuration * DRAM ECC allows * hardware to report * * DRAM ECC Enable [Enabled] * and correct memory * * MCA DRAM ECC Logging [Enabled] * errors automatically * * ECC Chip Kill [Enabled]
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    * * * ensure proper AGP * * * operation. * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-42 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.12.6.5 BIOS Chipset Menu, SouthBridge Configuration Screen (X4500) Chipset * South Bridge Chipset Configuration * Enable/disable * SMBUS 2.0 Controller * * 2.0 SM Bus Controller [Enabled] * in South Bridge * * Restore on AC/Power Loss [Last State] * * * Power Button Behavior
  • Xerox 4540 | Service Manual - Page 78
    Defaults * * * * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * Enter Go to Sub Screen* * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-44 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.13 BIOS Setup Screens (X4540) TABLE 2-3 contains summary descriptions of the seven top-level BIOS setup screens for the Sun Fire X4540. TABLE 2-3 BIOS Setup Screens Summary Screen Description BIOS Main Menu Screen (X4540) General system information. BIOS Advanced Menu, Advanced Settings (
  • Xerox 4540 | Service Manual - Page 80
    menu Exit menu NorthBridge Configuration SouthBridge Configuration Memory Configuration ECC Configuration DRAM Timing Configuration 2-46 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.14 Device Boot Detection Priority (X4540) TABLE 2-4 shows the devices of the X4540 server in order of boot detection. TABLE 2-4 Device Boot Detection Priority Order 1 2 3 4 5 6 7 8 9 10 11 12 13 Device Order VGA Compact Flash USB 2.0 (back ports) USB 2.0 (front ports) LSI 0 LSI 1 NIC 0 NIC 1
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    on bus 02h, device 0, function 0, drive ID 0, or the SCSI controller is on bus 03h, device 0, function 0, drive ID 1. 2-48 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    The following graphic shows the drives mapping scheme of the system. The boot disks are 0, 1, 8, and 9. (Default boot drive is in slot 0 and the default mirrored drive is in slot 8.) It is required to use one of these disks from which to boot the system. FIGURE 2-5 Sun Fire X4540 Drives Map Chapter
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    version numbers and the screen items and selections shown are subject to change over the life of the product. 2-50 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.1 BIOS Main Menu Screen (X4540) Main Advanced PCIPnP Boot Security Chipset Exit * BIOS Build Version : 0ABNF010 ** or [SHIFT-TAB] to * * Build Date : 04/04/08 ** select a field. * * Core Version : 08.00.14 ** * * ** Use [+] or [-] to * * Product Name : Sun Fire X4540 **
  • Xerox 4540 | Service Manual - Page 86
    Configuration * ** Select Item * * * Enter Go to Sub Screen * * * USB Configuration * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-52 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Version: 3.1.8.0 * the normal operation. * * Physical Count: 2 * The driver developer * * Logical Count : 8 * may enable it for * testing purpose * * Microcode Update [Enabled] * F1 General Help * * Secure Virtual Machine Mode [Enabled] * F10 Save and Exit * * PowerNow [Disabled] *
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    : enables both IDE * * * Controllers. * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-54 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.2.3 BIOS Advanced Menu, Hyper Transport Configuration (X4540) * Hyper Transport Configuration * The HyperTransport * link will run at this * * * speed if it is slower * * HT Link Speed Configuration * than or equal to the * * NODE0:NODE1 HT Link Speed [Auto] * system clock and
  • Xerox 4540 | Service Manual - Page 90
    ] * * * Headless mode [Disabled] * * * EMS support(SPCR) [Enabled] * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * 2-56 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    WHEA Configuration (X4540) * General WHEA Configuration * Enable or disable * Windows Hardware * * WHEA Support [Enabled] * Error Architecture. * * * * * * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help
  • Xerox 4540 | Service Manual - Page 92
    * * * * * * * * * * * * * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * Enter Go to Sub Screen * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-58 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 93
    2.16.2.9 BIOS Advanced Menu, IPMI 2.0 Configuration Screen (X4540) Advanced * IPMI 2.0 Configuration * View all events in the * BMC Event Log. * * Status Of BMC Working * * * * View BMC System Event Log * It will take up to * * Reload BMC System Event Log * 60 Seconds approx. *
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    * * Subnet Mask [255.255.255.000] * F10 Save and Exit * * Default Gateway [010.006.143.001] * ESC Exit * * * * * Commit * 2-60 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    Menu, IPMI 2.0, LAN Configuration Screen (X4540) Advanced * Set PEF Configuration Parameters Command. * Enable or Disable PEF * Support. * * PEF SUPPORT [Enabled] * Refer Table 24.6 of * * * PEF Action Global Control * IPMI Specification 1.5 * * Alert Startup Delay [Disabled
  • Xerox 4540 | Service Manual - Page 96
    * * * * * * * * * * * * * * * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-62 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.2.13 BIOS Advanced Menu, PCI Express Configuration (X4540) Advanced * PCI Express Configuration * Enable/Disable * PCI Express L0s and * * Active State Power-Management [Disabled] * L1 link power * * * states. * * * * * * * * * * * * * * * * * * * * * * *
  • Xerox 4540 | Service Manual - Page 98
    Key Support [Enabled] * * * Sredir Memory Display Delay [No Delay] * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-64 Sun Fire X4500/X4540 Server Service Manual • May
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    EHCI * * Module Version - 2.24.1-13.4 * hand-off support. * * * The EHCI ownership * * USB Devices Enabled : * change should claim by * * 2 Keyboards, 2 Mice, 1 Hub * EHCI driver. * * * * * Legacy USB Support [Enabled] * * * USB 2.0 Controller Mode [HiSpeed] * * * BIOS EHCI
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    3 [Available] ** * * DMA Channel 5 [Available] ** F1 General Help * * DMA Channel 6 [Available] ** F10 Save and Exit * * DMA Channel 7 [Available] ** ESC Exit * * ** * 2-66 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.4 BIOS Boot Settings Menu, Main Screen (X4540) Main Advanced PCIPnP Boot Security Chipset Exit * Boot Settings * Configure Settings * during System Boot. * * * Boot Settings Configuration * * * * * * * Boot Device Priority * * * * Hard Disk Drives * * * * * * *
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    Interrupt 19 Capture [Enabled] * * * * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-68 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.4.2 BIOS Boot Menu, Boot Device Priority Screen (X4540) Boot * Boot Device Priority * Specifies the boot * sequence from the * * 1st Boot Device [SCSI:#0200 ID00 LU] * available devices. * * 2nd Boot Device [NVIDIA Boot Agent ] * * * 3rd Boot Device [2-NVIDIA Boot Agen] * A
  • Xerox 4540 | Service Manual - Page 104
    Sector Virus Protection [Disabled] * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * Enter Change * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-70 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.6 BIOS Advanced Chipset Settings, Main Screen (X4540) Main Advanced PCIPnP Boot Security Chipset Exit * Advanced Chipset Settings * Options for NB * * * WARNING: Setting wrong values in below sections * * * may cause system to malfunction. * * * * * * * NorthBridge
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    to Sub Screen * * Row Cycle (Trc) :21 CLK, 21 CLK * F1 General Help * * * F10 Save and Exit * * * ESC Exit * 2-72 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 107
    2.16.6.2 BIOS Chipset Menu, NorthBridge Memory Configuration Setting (X4540) Chipset * Memory Configuration * Enable Bank Memory * Interleaving * * Bank Interleaving [Auto] * * * Channel Interleaving [XOR of Address bit] * Enable non-contiguous * * Enable Clock to All DIMMs [
  • Xerox 4540 | Service Manual - Page 108
    Cache BG Scrub [Disabled] * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-74 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 109
    * Options * * * Memory Clock Mode [Auto] * Auto * * DRAM Timing Mode [Auto] * Limit * * * Manual * * * * * * * * * * * * * * * * * * * * * * * * * Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save
  • Xerox 4540 | Service Manual - Page 110
    0 RZ-Comp Mode [Auto] * * * * * * * * * * * * * ** Select Screen * * * ** Select Item * * * +- Change Option * * * F1 General Help * * * F10 Save and Exit * * * ESC Exit * * * * * * * 2-76 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    2.16.7 BIOS Exit Options Menu Screen (X4540) Main Advanced PCIPnP Boot Security Chipset Exit * Exit Options * Exit system setup * after saving the * * Save Changes and Exit * changes. * * Discard Changes and Exit * * * Discard Changes * F10 key can be used * * * for this
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    X4540 Server ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA Information" on page G-1 (X4500) 4. Remove the system controller as described in "To Remove the System Controller (CRU)" on page 3-70. 2-78 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    FIGURE 2-6 Loosening Captive Screws and Removing the Cover 5. Push the system controller cover toward the rear and lift the cover off. 6. See the CPU board and the I/O controller board. The jumper is located on the I/O controller board, as shown in FIGURE 2-7 (X4500) or in FIGURE 2-8 (X4540).
  • Xerox 4540 | Service Manual - Page 114
    FIGURE 2-7 Location of Jumpers on the I/O Controller (X4500) Jumpers J6 - hard rst J1 - force rcvr J27 - clear CMOS J4 - Passwd clr Back of System CPU Board CPU Board I/O Controller Board (underneath CPU board) 2-80 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 115
    FIGURE 2-8 Location of Jumpers on the I/O Controller (X4540) Back of System NORMAL | CLEAR CMOS MEM J2802 J2800 RTC RESET J4900 CLR PSWD J2804 FORCE RECOVERY J4902 FLASH WP CPU Board Note - The hard rst jumper changes the reset button from a soft reset to a hard reset. It is used for hardware
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    web GUI using root as the user name and changeme as the password. For login instructions, refer to the Integrated Lights Out Manager Administration Guide. 13. Change the default password to a password of your choice. 14. Repeat the server. 2-82 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    static electricity. 3. Remove the cable management assembly if necessary: ■ Sun Cable Management Assembly Installation Guide for the Sun Fire X4540 Server ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA Information" on page G-1 (X4500) 4. Remove the system
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    Lights Out Manager (ILOM) Supplement. 2.20 Updating BIOS BIOS is updated whenever you update the ILOM Service Processor firmware. For instructions on updating the firmware, refer to the Sun Integrated Lights Out Manager 2.0 User's Guide. 2-84 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    slots can be used for bootability. Another side effect of this problem is that you cannot PXE boot using the on-board NICs. -board SATA controllers 4 and 5 4. Slot 0 5. Slot 1 To work around the problem for booting devices without exhausting all the option ROM memory: ■ Do not install PCI cards
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    instructions on the Exit menu screen to save your changes and exit the Setup utility. To work around the problem with PXE booting, disable OPROM scanning for all PCI slots by using the procedure above. After this, you can PXE install successfully. 2-86 Sun Fire X4500/X4540 Server Service Manual
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    3-15 ■ Section 3.9, "Replaceable Component Procedures" on page 3-17 3.1 Tools and Supplies Needed The Sun Fire X4500/X4540 server can be serviced with the following items: ■ No. 2 Phillips screwdriver (10-inch recommended length with magnetic tip) ■ Antistatic wrist strap ■ Nonconducting stylus or
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    3.2 Locations of Components FIGURE 3-1 shows the locations of the replaceable components that are documented in this chapter. 3-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    under power supplies) System Controller (not visible under power supplies) contains: - CPUs (2) - DIMMs (4/CPU, X4500) - DIMMs (8/CPU, X4540) - Battery - Service Processor - PCI-X slots (2, X4500) - PCIe slots (3, X4540) Disk drives (48) ESD ground Disk drive backplane (not visible -- under chassis
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    Fire X4540-supported FRUs/CRUs compatibility with the supported BIOS versions and other FRUs/CRUs. 3.3.1 HyperTransport 3.0 Support The following table lists System Controllers supported by the 032 (SW 2.0) System has HT3? No No No Yes 3-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    power supply fails, the remaining two power supplies will continue to operate the system. Two PSUs does not provide power redundancy and is not supported. To order the third PSU, you must first determine that the x4540 system is compatible with a third power supply (see conditions above), then order
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    Power Supply (CRU)" on page 3-40. 3.4 System Model Numbers (X4540) The following 2356 CPUs are supported by the X4540: TABLE 3-3 Enhanced Quad-Core AMD Opteron Processor, Model 2356 Part Number Description #371-4042 HMH B24-FSZ2-32F-SMH 3-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    AMD Opteron Processor, (2.7 GHz, 75W ACP), B24-FZZ2-64G-SMH 2x2384, 16x4GB (1Gb), 48x1TB, chassis with 3-PSU option The following 2384 CPUs are supported by the X4540: TABLE 3-5 Enhanced Quad-Core AMD Opteron Processor, Model 2435 Part Number Description #371-4681 8000/2000 Series Six-core AMD
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    is not supported in ILOM 3.0. If your system has installed ILOM 3.0, you must contact your SunService representative if you want to enable your SunService account. The sunservice account is for the use of SunService representatives only. Do not use the SunService account unless you are instructed to
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    the command and respond to the confirmation prompts for continuing the update and rebooting the server: Servicetool is going to collect system information for the service processor for future part swaps. The following preconditions must be true for this to work: * The new
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    server is in standby power mode. Caution - When you use the Power button to enter standby power mode, power continues to be directed to the Service Processor and power supply fans, as indicated by the flashing Power/OK LED. To power off the server completely, you must disconnect the AC power
  • Xerox 4540 | Service Manual - Page 131
    . Caution - To avoid serious personal injury and equipment damage while handling or moving this product, always use all four chassis handles to support the product weight. Caution - Attempting this procedure without a mechanical lift or with fewer than four people could result in personal injury or
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    following docs depending on your CMA version: i. Sun Fire X4500/X4540 Installation Guide ii. Sun X4500-J Slide Rail Installation Guide (X4500) iii. "Early-Production Slide Rail and CMA Information" on page on a clean, stable surface. 3-12 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    ▼ To Remove the Drives Access Cover The drives access cover protects the 48 drives in the server and ensures proper cooling to the drives and the system controller. To access the drives, you must first remove the drives access cover. Caution - When the server is on, the drives access cover must be
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    a No. 2 Phillips screwdriver, turn the left and right screws on the cover until they are hand-tightened. See FIGURE 3-5. 3-14 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    FIGURE 3-5 Installing the Drives Access Cover 3.8 Finding the I/O Board and SP MAC Addresses The I/O board and SP MAC addresses are printed on their respective PC boards, but they are also printed on the system controller handle. The locations appear in FIGURE 3-6. ■ The SP MAC address is on the
  • Xerox 4540 | Service Manual - Page 136
    when you are done. FIGURE 3-6 MAC IDs on System Controller Handle SP MAC ID IO Board (Net 0) MAC ID 3-16 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 137
    ), as noted in the procedures and in the following list. FRU components must be replaced only by trained service technicians. Contact your Sun Service representative for assistance with FRU replacements. This section contains procedures for replacing the following components: ■ "Cable Management Arm
  • Xerox 4540 | Service Manual - Page 138
    Rail Documentation For procedures on installing the chassis slide rails, see, X4500-J Slide Rail Installation Guide (820-7238). Replacing the Power Distribution Board (FRU) This section describes how to remove see the following web site: 3-18 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 139
    http://sunsolve.sun.com/handbook_pub/Systems/ TABLE 3-7 Sun Fire X4500/X4540 Supported Power Distribution Board Part Number Component Power distribution board to support two A205 PSUs Power distribution board to support three A240 PSUs Part Number #501-7104 #511-1101 ▼ To Replace the Power
  • Xerox 4540 | Service Manual - Page 140
    screwdriver to remove the four screws that attach the CMA mounting plate to the bay, as shown in FIGURE 3-8. 3-20 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 141
    FIGURE 3-8 Removing the CMA Mounting Plate 1 Open door and remove screws. 2 Remove the CMA mounting plate. 6. Remove the PDB: a. Remove the disk drive access cover. See "To Remove the Drives Access Cover" on page 3-13. Chapter 3 Maintaining the Sun Fire X4500 and X4540 Servers 3-21
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    the upper-left side of the PDB. The intrusion switch detects the removal of the system controller and cover. 3-22 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    FIGURE 3-10 Pulling Out the Power Distribution Board 7. Install the new PDB: a. Align the new PDB so that the chassis standoffs protrude through its keyed openings, and then slide the PDB downward to lock it into place. b. Push down on the edge of the board. c. Use a No. 1 Phillips screwdriver to
  • Xerox 4540 | Service Manual - Page 144
    rear of the power supply cover. 10. Install or reinstall the power supplies: Note - For a list of supported power supplies by part number, see "Replacing a Power Supply (CRU)" on page 3-40. a. Align the power cords to the power supplies. 3-24 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 145
    ▼ To Replace a Fan Module (CRU) Each fan module (also known as a fan tray) has two fans. The server has five fan modules (10 fans per server). This component is customer replaceable. Note - Enclosure cooling might be affected by dust and contaminant build-up. It is recommended that the enclosure be
  • Xerox 4540 | Service Manual - Page 146
    is still operational. You should replace this fan module last if there is more than one fan module failure. 3-26 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 147
    4. Remove the fan module. Caution - Be careful to not damage the gaskets when you remove the fan module. Using your thumb and forefinger, grasp the top handle of the fan module and lift the module up and out of the chassis. See FIGURE 3-12. FIGURE 3-12 Removing a Fan Module Gaskets Caution: Do not
  • Xerox 4540 | Service Manual - Page 148
    right sides of the cover. ▼ To Replace the Front Indicator Board (FRU) The front indicator board supports the front panel power button and front panel indicator LEDs. This board also contains the ribbon cable that the front indicator board. 3-28 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    1. Power off the server. See "Powering Off the Server" on page 2-3. 2. If the server is in a rack, slide it far enough out of the rack so that you can access the fan modules. 3. From the front of the enclosure, open the fan cover. Using a No. 2 Phillips screwdriver, loosen the two captive screws on
  • Xerox 4540 | Service Manual - Page 150
    . Close the fan cover and, using a No. 1 Phillips screwdriver, tighten the two screws on the left and right sides. 3-30 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    software or operating system command; however, the server does not need to be powered off. The system designation of the drives is shown on the service label. TABLE 3-10 lists the qualified part numbers for this component. These part numbers are subject to change over time. Note - Do not mix drives
  • Xerox 4540 | Service Manual - Page 152
    Sun Fire X4500-to-X4540 Migration User's Guide (820-6559). TABLE 3-11 Disk Drives - Before removing a drive, have the replacement drive ready to be installed. For supported solid-state drives and their part numbers, see "Replacing a Solid-State Drive (Sun /X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 153
    . Once the drive has been taken off line, the left (blue) LED should turn on. This means the drive is ready to be removed and service action is allowed. Caution - Pulling a drive that has that has not been prepared for removal can cause a loss of the drive cell memory map or
  • Xerox 4540 | Service Manual - Page 154
    drive. Lift the metal latch and remove the drive from the drive bay as shown below, or on the service label. FIGURE 3-15 Removing a Hard Disk Drive or Solid-State Drive 1 Identify desired drive. 2 Unlatch metal handle is properly seated. 3-34 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 155
    at a time. Replace the drives access cover as soon as the service tasks are completed. ■ To maximize the drive's lifespan, do not use like swapping and logging. ■ The following SSDs are supported by the Sun Fire X4540 server: TABLE 1 SSDs Supported by Sun Fire X4540 by Part Numbers Component 18
  • Xerox 4540 | Service Manual - Page 156
    drive capacities. ■ SSDs are not to be installed in the boot drive slots. TABLE 2 SSD Locations Supported by Sun Fire X4540 Controller Controller Controller Controller Controller Controller 0 1 2 3 4 5 3 7 11 should be replaced. 3-36 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 157
    . Once the drive has been taken off line, the left (blue) LED should turn on. This means the drive is ready to be removed and service action is allowed. Caution - Pulling an SSD that has that has not been prepared for removal can cause a loss of the drive cell memory map
  • Xerox 4540 | Service Manual - Page 158
    metal latch and remove the drive from the drive bay as shown below, or on the service label. FIGURE 3-16 Removing a Hard Disk Drive or Solid-State Drive 1 Identify desired drives access cover as soon as the service tasks are completed. 3-38 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 159
    5. Install the SSD (in drive bracket) into the drive bay of the system. Push the drive into the bay until it stops and is fully engaged with the connector on the drive backplane. Push down the metal handle so it properly locks into place. FIGURE 3-17 Installing the SSD into the System Figure Legend
  • Xerox 4540 | Service Manual - Page 160
    fails, the second power supply will continue to operate the system. One PSU is not supported, and causes the System Fault LEDs to illuminate. Three PSUs are fully redundant at 110 power supplies in the server is shown on the service label. 3-40 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 161
    ▼ To Access the Third Power Supply Bay Note - If you are installing the third power supply, you must first remove the power supply cover and cable management arm mounting plate (power supply filler panel). 1. From the back of the enclosure, remove the power supply cover. Note - If another system is
  • Xerox 4540 | Service Manual - Page 162
    a No. 2 Phillips screwdriver to remove the four screws that attach the CMA mounting plate to the bay [2]. See FIGURE 3-8. 3-42 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 163
    FIGURE 3-19 Removing the CMA Mounting Plate 1 Open door and remove screws. 2 Remove the CMA mounting plate. ▼ To Remove a Power Supply (CRU) This section describes how to remove a power supply unit (PSU). The power supplies are fully redundant at 220 VAC; if one power supply fails, the other power
  • Xerox 4540 | Service Manual - Page 164
    the following docs depending on your CMA version: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA Information" on page G-1 back into the closed position. 3-44 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 165
    .sun.com/handbook_pub/Systems/ TABLE 3-13 Sun Fire X4540/X4540 Supported Battery Part Numbers Component Battery (X4500, X4540) Part Number #150 Sun Cable Management Assembly Installation Guide for the Sun Fire X4540 Server ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production
  • Xerox 4540 | Service Manual - Page 166
    . Note - Install the new battery in the holder with the same orientation (polarity) as the battery that you removed. 3-46 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    to short the pins for one or two seconds on jumper J27 on the I/O controller board. Jumper J27 is near the serial connection to the service processor (labeled SER MGT) on the back of the server. See FIGURE 3-21 (the X4500 system is shown). Chapter 3 Maintaining the Sun Fire X4500 and
  • Xerox 4540 | Service Manual - Page 168
    FIGURE 3-21 Location of Jumpers on the I/O Controller (X4500) 1 2 3 4 5 6 7 8 1 CPU Board 2 Back of System 3 Jumpers 4 J6 - hard rst 5 J1 - force rcvr 6 J27 - clear CMOS 7 J4 - passwd clr 8 I/O Controller Board 3-48 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 169
    FIGURE 3-22 Location of Jumpers on the I/O Controller (X4540) 6 NORMAL | CLEAR CMOS MEM 1 2 3 4 5 7 NORMAL | CLEAR CMOS MEM 1 J2802 2 J2800 - RTC RESET 3 J4900 - CLR PSWD 4 J2804 - FORCE RECOVERY 5 J4902 - FLASH WP 6 Back of System 7 CPU board ▼ To Replace a CPU (FRU) This section describes how to
  • Xerox 4540 | Service Manual - Page 170
    service technicians. Contact your Sun Service representative for assistance. Note - To migrate your Sun Fire X4500 to an X4540, see the Sun Fire X4500 to X4540 Migration Guide System Controller Fault LED on the system controller indicates a problem with either the CPUs or the DIMMs. For the location
  • Xerox 4540 | Service Manual - Page 171
    is powered up. The Battery LED continues to indicate a failure until the service processor is started. To replace the CPU: 1. Power off the server. your system: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA
  • Xerox 4540 | Service Manual - Page 172
    Board LED and Button Locations (X4500) 1 2 3 Figure Legend 1 Back of system 2 CPU 1 (under heat sink) 3 CPU 0 (under heat sink) 3-52 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 173
    FIGURE 3-24 CPU Board LED and Button Locations (X4540) 1 2 3 Figure Legend 1 Back of system 2 CPU 1 3 CPU 0 Chapter 3 Maintaining the Sun Fire X4500 and X4540 Servers 3-53
  • Xerox 4540 | Service Manual - Page 174
    . Note - Set the heatsink upside down on a clean, flat surface to prevent the thermal grease from contaminating other components. 3-54 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 175
    Tip - As you pull off the heat sink, the springs in the heat sink screws might pop out. Be prepared to retrieve them. 5. Remove the CPU by pulling the socket release lever out and up. See FIGURE 3-26 (the X4540 system is shown). FIGURE 3-26 Removing the CPU (X4540 shown) Key 6. Use the included
  • Xerox 4540 | Service Manual - Page 176
    Note - Mixing CPU speeds or mixing dual-core CPUs with single-core CPUs is not supported. Use two identical CPUs in your server. Note - Align the triangle that is printed on one CPU. Apply the grease in the pattern shown in FIGURE 3-27. 3-56 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 177
    FIGURE 3-27 Required Pattern for Thermal Grease Application 1 2 Note - System cooling might be affected by dust and contaminant build-up. Therefore, you should open and check systems approximately every six months (or more often in dirty operating environments). Check system heatsinks, fans, and air
  • Xerox 4540 | Service Manual - Page 178
    (FRU) This section describes how to remove and replace the Graphics Redirect and Service Processor (GRASP) board also known as the service processor board. Tip - If you replace the GRASP board, the SP MAC page C-13 for the LED location. 3-58 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 179
    / TABLE 3-15 Sun Fire X4500 Supported GRASP Board Part Numbers Component Part Number Graphics Service Processor (GRASP) board, includes SP of the following: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA
  • Xerox 4540 | Service Manual - Page 180
    arm to the server. See "Replacing the System Controller (FRU)" on page 3-68. 7. Replace the cable management assembly if necessary: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) 3-60 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 181
    or dual-rank. Mixed configurations are supported, but could result in lower memory performance. Note that all supported 4GB and 8GB DIMMs are dual-rank of the following: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and
  • Xerox 4540 | Service Manual - Page 182
    -4 DIMM slots). FIGURE 3-29 Removing DIMMs on the CPU Board (X4540 shown) 5. Review the following list of memory configuration guidelines and the supported DIMM configurations listed in TABLE 3-16 before you remove or install any DIMMs. DIMM population rules for the X4500: 3-62 Sun Fire X4500
  • Xerox 4540 | Service Manual - Page 183
    DIMMs must have those DIMMs installed in that CPU's white DIMM slots (0 and 1). See FIGURE 3-29. ■ Only PC3200 ECC Registered DIMMs are supported. TABLE 3-16 Supported DIMM Configurations - X4500 Slot 0 2 GB 2 GB Slot 1 2 GB 2 GB Slot 2 0 2 GB Slot 3 0 2 GB Total Memory Per CPU 4 GB 8 GB DIMM
  • Xerox 4540 | Service Manual - Page 184
    , see the following web site: http://sunsolve.sun.com/handbook_pub/Systems/ TABLE 3-18 Sun Fire X4500/X4540 Supported DIMM Part Numbers Component 4GB DDR1-400 memory (2x2GB) (X4500) 4GB DDR2-667 memory (2x2GB), 512Mb slots for the X4540. 3-64 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    or dual-rank. Mixed configurations are supported, but could result in lower memory performance. Note that all supported 4GB and 8GB DIMMs are dual- your CMA version: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA
  • Xerox 4540 | Service Manual - Page 186
    one. Note - Option cards supported by operating systems are listed on the platform-specific product webpage under Companion Products. To check if the driver of your option card is CMA version: ■ Sun Fire X4500/X4540 Installation Guide 3-66 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 187
    installed only by qualified service technicians. Contact your Sun Service representative for assistance. TABLE 19 Sun Fire X4500/X4540 Supported System Enclosure Part Numbers Component Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production
  • Xerox 4540 | Service Manual - Page 188
    9. Install the new chassis into the rack. See the Sun Fire X4540 Installation Guide. 10. Reinstall all drives to the new chassis. 11. Reinstall the power supplies not include the CPU, memory (DIMMs), GRASP board (X4500) or Service Processor (X4540), or PCI cards. If these components are good, you
  • Xerox 4540 | Service Manual - Page 189
    Service representative for assistance. TABLE 3-20 lists the qualified part numbers for this component. These part numbers are subject to change over time. For an updated list of components, see the following web site: http://sunsolve.sun.com/handbook_pub/Systems/ TABLE 3-20 Sun Fire X4540 Supported
  • Xerox 4540 | Service Manual - Page 190
    system enclosure. The system controller contains the CPUs, memory, the service processor, and optional PCI cards. Caution - To prevent electrostatic your CMA version: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and
  • Xerox 4540 | Service Manual - Page 191
    the system controller out of the chassis. See FIGURE 3-31. 5. Use the handle to pull the system controller from the chassis with one hand while supporting the system controller weight with the other hand. Chapter 3 Maintaining the Sun Fire X4500 and X4540 Servers 3-71
  • Xerox 4540 | Service Manual - Page 192
    FIGURE 3-31 Removing the System Controller 3-72 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 193
    6. Loosen the two captive screws (with plastic green caps) under the system controller handle. See FIGURE 3-32. FIGURE 3-32 Loosening Captive Screws and Removing the Cover 7. Remove the system controller cover. Push the system controller cover toward the rear and lift it off the chassis. ▼ To
  • Xerox 4540 | Service Manual - Page 194
    TABLE 3-21 Sun Fire X4500/X4540 Supported System Controller Part Numbers Component Part Number System controller, no CPU (X4500) #541-1915 (FRU) System controller, 2 x firmly engages with the connector on the power distribution board. 3-74 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    assembly if necessary. See one of the following docs depending on your CMA version: ■ Sun Fire X4500/X4540 Installation Guide ■ Sun X4500-J Slide Rail Installation Guide (X4500) ■ "Early-Production Slide Rail and CMA Information" on page G-1 (X4500) Chapter 3 Maintaining the Sun Fire X4500 and X4540
  • Xerox 4540 | Service Manual - Page 196
    3-76 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 197
    A A P P E N D I X System Specifications This appendix contains physical, power, environmental, and acoustic noise emission specifications for the Sun Fire X4500/X4540 server. TABLE A-1 Sun Fire X4500/X4540 Server Physical Specifications Specification Width Height Depth Weight Value 17.3 inches
  • Xerox 4540 | Service Manual - Page 198
    83 dB sound power in ambient temperature of up to 24º C LwAd operating and 8.0 B idle 8.5 B LpAm 70 dB 75 dB A-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
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    B A P P E N D I X BIOS POST Codes This appendix describes the BIOS POST Codes. It contains the following sections: ■ Section B.1, "Introduction to Power-On Self-Test (POST)" on page B-1 ■ Section B.2, "How to Load Optimal Default Settings During BIOS/POST" on page B-2 ■ Section B.3, "How BIOS POST
  • Xerox 4540 | Service Manual - Page 200
    to 32 GB of memory, the memory test can take several minutes. You cancel POST testing by pressing any key. B-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 201
    logs those errors into the service processor. B.4 Redirecting Console Output Use these instructions to access the service processor and to redirect the BMC : xxx.xxx.xxx.xxx If you choose Static, assign the IP address manually using these steps: a. Type the IP address in the IP Address field. You
  • Xerox 4540 | Service Manual - Page 202
    : root Password: changeme The current POST screen is displayed. B.5 Changing POST Options These instructions are optional, but you can use them to change the operations that the server performs Boot Settings Configuration screen appears. B-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 203
    4. Select one or more of the following options: TABLE B-1 POST Options Option Description Quick Boot This option causes the system to boot faster by skipping certain tests, such as the extensive memory test. System Configuration Display This option causes the system to display the system
  • Xerox 4540 | Service Manual - Page 204
    and widths to their final values. Initializing the 8042 compatible Keyboard Controller. Detecting the presence of keyboard in KBC port. B-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 205
    . NOTE: APs are left in the CLI HLT state. Initialize PM regs and PM PCI regs at Early-POST. Initialize multi-host bridge, if system supports it. Setup ECC options before memory clearing. Enable PCI-X clock lines in the 8131. Decompress and initialize any platform specific BIOS modules. BBS ROM
  • Xerox 4540 | Service Manual - Page 206
    diagnostic byte to determine if battery power is OK and CMOS checksum is OK. Verify CMOS checksum manually by reading storage area. If the CMOS checksum is bad, update CMOS with power-on default values the presence of keyboard in KBC port. B-8 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 207
    language, BIOS logo, and Silent logo modules. Initialize PM regs and PM PCI regs at Early-POST. Initialize multi-host bridge, if system supports it. Set up ECC options before clearing memory. REDIRECTION causes corrected data to written to RAM immediately. CHIPKILL provides 4-bit error det/corr of
  • Xerox 4540 | Service Manual - Page 208
    node. Workaround for erratum #101 is applied here. Build ACPI tables (if ACPI is supported). Program the peripheral parameters. Enable/Disable NMI as selected. Late POST initialization of system management data from POST_DSEG to RUN_CSEG. B-10 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 209
    TABLE B-3 POST Code Checkpoints (Continued) Post Code B1 00 61-70 Description Save system context for ACPI. Prepares CPU for booting to OS by copying all of the context of the BSP to all application processors present. NOTE: APs are left in the CLIHLT state. OEM POST Error. This range is reserved
  • Xerox 4540 | Service Manual - Page 210
    B-12 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 211
    C A P P E N D I X Status Indicator LEDs This appendix contains information about the locations and behaviors of the status and fault LEDs on the server. The information is organized to describe external LEDs that can be viewed on the outside of the server, and internal LEDs that can be viewed only
  • Xerox 4540 | Service Manual - Page 212
    C.1 Front Panel LEDs EXAMPLE C-1 Close Up of Controls and Indicators 1 2 3 4 567 TABLE C-2 lists and describes the controls and indicators LEDs. C-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 213
    action is required. A system running under these conditions are in a fault condition, but the SP does not log the reason the service LED is illuminated: • 220VAC with only 1 PSU • 110VAC with only two PSUs 3 Power/OK LED Green Steady on-Power is on and system is operational.
  • Xerox 4540 | Service Manual - Page 214
    or system controller fault (service is required at rear of system). 7 System Over Amber On-Server is in over-temperature condition. Temperature C.1.1 Rear Panel LEDs FIGURE C-1 Sun Fire X4500 Server Rear Panel 1 2 1 2 3 4 5 67 8 C-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 215
    Sun Fire X4540 Server Rear Panel 1 2 1 2 3 4 5 6 78 TABLE C-2 Sun Fire X4540 External LEDs # Name Color Function 1 Power Supply Amber Steady on-Fault. Service action required. LED 2 OK Green Steady on-Power is on (AC/DC are OK). Blinking -Blinks briefly once every 3 seconds. Standby
  • Xerox 4540 | Service Manual - Page 216
    Name 6 Ready to Remove 7 Fault 8 OK Color Blue Function Ready to remove (service action allowed) Amber Green Fault (Service action required) OK (no action required) C.2 Disk Drive and Fan Tray LEDs FIGURE only a green and amber LED. C-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 217
    FIGURE C-3 Disk Drive and Fan Trays (X4500) Figure Legend 0 Boot drive 1 Boot drive Appendix C Status Indicator LEDs C-7
  • Xerox 4540 | Service Manual - Page 218
    FIGURE C-4 Disk Drive and Fan Trays (X4540) Figure Legend 1 Boot drive 2 Boot drive 3 Boot drive 4 Boot drive C-8 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 219
    FIGURE C-5 Disk Drive and Fan Tray LEDs Appendix C Status Indicator LEDs C-9
  • Xerox 4540 | Service Manual - Page 220
    and Fan Tray LEDs" on page C-6. Fault (Alert) Amber Service action is required. Ready to Remove Blue Service action is allowed. Fan Trays Status Green Unit is OK. Blinking to indicate a failure until the service processor is started. C-10 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 221
    FIGURE C-6 CPU Board, Including LEDs and Remind Switch (X4500) 1 2 3 4 5 6 7 8 Figure Legend 1 Back of system 2 DIMM fault LEDs under DIMM eject levers 3 CPU 1 fault LED 4 CPU 0 fault LED 5 Battery fault LED 6 Remind button (LEDs are active only when the Remind button is pressed.) 7 DIMM
  • Xerox 4540 | Service Manual - Page 222
    are active only when the Remind button is pressed.) 7 DIMM fault LEDs under DIMM eject levers (0, 1, 2, 3, 4, 5, 6, 7) 8 Front of system C-12 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 223
    found a fault with a CPU. Restart system to clear fault. Battery Failure Amber Blinks to indicate that the system has found a fault with the battery. Start service processor to clear fault. C.3 GRASP Board LED (Sun Fire X4500) The GRASP board has one fault LED: ■ LED is off: Standby power is not
  • Xerox 4540 | Service Manual - Page 224
    FIGURE C-8 GRASP Board Location (X4500) Back of System I/O controller board GRASP board connector C-14 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 225
    C.4 CPU Module Debug LEDs The X4500 board is shown. FIGURE C-9 CPU Module Debug LEDs Thermtrip Memory 1 power Memory 0 power CPU 1 power CPU 0 power Back of System Front of System Appendix C Status Indicator LEDs C-15
  • Xerox 4540 | Service Manual - Page 226
    FIGURE C-10 I/O Controller Board Debug LEDs Back of System SP power 3.3V AUX AUX input 3.3V Vcc 5V 12V 12V input C-16 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 227
    D A P P E N D I X Connector Pinouts This appendix contains information about the server's connector pinouts for the following connectors: ■ Section D.1, "USB Connector" on page D-1 ■ Section D.2, "Serial Connector" on page D-2 ■ Section D.3, "10/100BASE-T Connector" on page D-3 ■ Section D.4, "10/
  • Xerox 4540 | Service Manual - Page 228
    Pin Number Pin Name 1 RTS 2 DTR 3 TXD 4 GND 5 GND Description Ready to send Data terminal ready Transmit data Ground Ground D-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 229
    TABLE D-2 Serial Connector Pinouts (Continued) Pin Number Pin Name 6 RXD 7 DCD/DSR 8 CTS Description Receive data Data set ready Clear to send D.3 10/100BASE-T Connector The RJ-45 10/100BASE-T connector pins and their corresponding descriptions are shown in the figure and table in this
  • Xerox 4540 | Service Manual - Page 230
    2 Negative side of data pair 2 Negative side of data pair 1 Positive side of data pair 3 Negative side of data pair 3 D-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 231
    D.5 VGA Video Connector The VGA video connector pins and their corresponding descriptions are shown in the figure and table in this section. FIGURE D-5 VGA Video Connector TABLE D-5 VGA Video Connector Pinouts Pin Number Pin Name 1 RED 2 GRN 3 BLU 4 ID2 5 GND 6 R_GND 7 G_GND 8
  • Xerox 4540 | Service Manual - Page 232
    1 5V_DISK Blade 2 5V_DISK Blade 3 GND Blade 4 GND Blade 5 GND Blade 6 +12V Blade 7 GND Blade 8 +12V Blade 9 Gnd Blade 10 +12V D-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 233
    High-Speed Dock Connectors (Sun Fire X4500) Each disk drive uses two 111-circuit Hi-Speed Dock connectors shown in FIGURE D-6. FIGURE D-6 Hi-Speed Dock Connector TABLE D-7 I/O-to-Disk Backplane (J24 to J49) Connector Pinouts Pin Pin Name Pin A1 FRONT_USB_P B1 A2 FRONT_USB_N B2 A3 5V_AUX B3
  • Xerox 4540 | Service Manual - Page 234
    DISK39_ACT_LED_L DISK4_RX_P DISK4_RX_N DISK16_TX_N DISK16_TX_P DISK40_RX_P DISK40_RX_N DISK5_TX_N DISK5_TX_P DISK5_ACT_LED_L DISK17_ACT_LED_L DISK29_RX_P DISK29_RX_N DISK41_TX_N DISK41_TX_P 3_3AUX_IN GND SP_I2C_CLK SP_I2C_DAT D-8 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 235
    TABLE D-8 I/O-to-Backplane (J25 to J51) Connector Pinouts Pin Pin Name Pin A1 12V_SENSE_P B1 A2 12V_SENSE_N B2 A3 DISK6_RX_P B3 A4 DISK6_RX_N B4 A5 DISK18_TX_N B5 A6 DISK18_TX_P B6 A7 DISK6_ACT_LED_L B7 A8 DISK19_ACT_LED_L B8 A9 DISK42_RX_P B9 A10 DISK42_RX_N B10 A11 DISK7_TX_N
  • Xerox 4540 | Service Manual - Page 236
    Dock Connectors (Sun Fire X4540) Each disk drive uses two 111-circuit Hi-Speed Dock connectors shown in FIGURE D-7. D-10 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 237
    FIGURE D-7 Hi-Speed Dock Connector TABLE D-9 I/O-to-Disk Backplane (J24 to J49) Connector Pinouts Pin Pin Name Pin A1 FRONT_USB_P B1 A2 FRONT_USB_N B2 A3 5V_AUX B3 A4 PS2_BATT_L B4 A5 DISK3_TX_P B5 A6 DISK3_TX_N B6 A7 DISK2_RX_N B7 A8 DISK2_RX_P B8 A9 DISK3_ACT_LED_L B9 A10
  • Xerox 4540 | Service Manual - Page 238
    DISK39_ACT_LED_L DISK4_RX_P DISK4_RX_N DISK16_TX_N DISK16_TX_P DISK40_RX_P DISK40_RX_N DISK5_TX_N DISK5_TX_P DISK5_ACT_LED_L DISK17_ACT_LED_L DISK29_RX_P DISK29_RX_N DISK41_TX_N DISK41_TX_P 3_3AUX_IN GND SP_I2C_CLK SP_I2C_DAT D-12 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 239
    D.7 Power Supply Connector The power supply connector has signal pins and power blades. See TABLE D-10 for signal pins and TABLE D-11 for power blades. TABLE D-10 Power Supply Signal Connectors X,Y 1 2 3 4 5 6 D 3.3AUX GND 12LS Spare SCL A0 C 3.3AUX GND AC OK +12V RS+ +12V RS- A1 B
  • Xerox 4540 | Service Manual - Page 240
    LOCATE_BUTTON_L ALERT_LED POWER_LED POWER_BUTTON_L FAN_FAIL_LED PS_FAIL_LED OVERTEMP_LED PRESENT_L (GND on front indicator board GND Front Indicator Board Pin 10 9 8 7 6 5 4 3 2 1 D-14 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 241
    D.9 Backplane To Disk Backplane Connector The backplane to disk backplane connector has eight blades that support 30 amps each. It also has 30 signal pins. See TABLE D-13 for the blades and TABLE D-14 for the signal pins. TABLE D-13 Backplane-
  • Xerox 4540 | Service Manual - Page 242
    S6 FAN_TACH1 S7 GND P1 FAN_CTL0 P2 FAN_CTL0 P3 No Connect P4 GND P5 GND P6 GND P7 3.3AUX D-16 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 243
    TABLE D-15 Fan Tray Connectors (Continued) Pin Name P8 5VAUX P9 No Connect P10 GND P11 OK_LED_L P12 GND P13 No Connect P14 FAN_CTL1 P15 FAN_CTL1 D.11 Fan Connectors The fans have three-pin connectors, listed in TABLE D-16. TABLE D-16 Fan Connectors Pin Name 1 Ground 2
  • Xerox 4540 | Service Manual - Page 244
    FIGURE D-8 Fan Connectors Fan tach (blue) Fan power (red) Fan ground (black) D-18 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 245
    E A P P E N D I X Power Reset and Initialization Sequences This appendix describes the power-on and power-off reset sequences. ■ Section E.1, "Power-On Reset Sequence" on page E-1 ■ Section E.2, "Power-Off Sequence" on page E-4 E.1 Power-On Reset Sequence The power-on sequence is initiated as
  • Xerox 4540 | Service Manual - Page 246
    750ms t_NEXT_RAIL t_HOTSWAP_GOOD t_NEXT_RAIL t_ATH26_DELAY t_SIL20C2_DELAY t_NEXT_RAIL t_NEXT_RAIL t_DDR_DELAY t_LTC3025_DELAY t_IPM12_DELAY t_NEXT_RAIL t_VRM_DELAY t_NEXT_RAIL t_SIL20C2_DELAY t_IPM12_DELAY t_RESET_DELAY t_RESET_DELAY E-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 247
    TABLE E-1 Parameters From Power-On Sequence Parameter Description Value Units t_NEXT_RAIL Delay from one rail, Power Good to next rail, Enable 1 mS t_PSON_ON_DELAY Soft-start delay for LTC3733 300 mS t_HOTSWAP_GOOD Delay from Hotswap Enable to Hotswap Good 12.4 mS t_ATH26_DELAY ATH26
  • Xerox 4540 | Service Manual - Page 248
    power-off sequence. TABLE E-2 defines the symbols used in the diagram and describes the power-off sequence timing parameters. E-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 249
    FIGURE E-2 Power-Off Sequence PS[0,1,2]_FAIL PS[0,1,2]_PRESENT_L MAIN_HOTSWAP_GOOD Any POWER_GOOD signal SOUTH_RPWRON SOUTH_PWRON_L [1P2V, 1P5V]_ENABLE ALL_POWERGOOD (Reset) PROC[0,1]_CORE_ENABLE [1P8V, 2P5V, DDR]_ENABLE [3P3V, 5V]_ENABLE MINUS12V_ENABLE_L HS_ENABLE PS[0,1,2]_ENABLE_L POWER OFF
  • Xerox 4540 | Service Manual - Page 250
    E-6 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 251
    the health and status of the chassis. In some instances, such as temperature, a separate interrupt immediately alerts the processors when it detects a problem. F.2 I2E Bus Address Table TABLE F-1 shows the addresses of the devices on the bus. TABLE F-1 I2E Bus Addresses Description Part # Fan
  • Xerox 4540 | Service Manual - Page 252
    PROM AT24C02A Backplane LM75 temperature sensor Backplane ID PROM AT24C64B Proc card ID PROM AT24C64B Service processor ID AT24C64B PROM IO expander (for Front LEDs) PCA9556 IO Expander (for A2) 0x1010010 (52/A4) 0x1010011 (53/A6) F-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 253
    the slide rail and Cable Management Assembly (CMA). If your X4500 system has the J slide rails installed, see Sun X4500-J Slide Rail Installation Guide for details on removing and replacing the CMA. G.1 Removing the Cable Management Arm for the X4500 This procedure covers the removal of the Cable
  • Xerox 4540 | Service Manual - Page 254
    FIGURE G-1 Removing the CMA 1 5 4 2 3 6 Figure Legend 1 CMA-to-chassis bracket 2 Lift tab to release pinhead 3 Keyholes G-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 255
    for the X4500 1. Mount the CMA to the CMA-to-chassis bracket. a. Align the two pinheads on the CMA with the keyholes in the bracket. b. Support the CMA by placing your hand under it. Push the CMA upward into the bracket until the pinheads on the CMA are secured into the
  • Xerox 4540 | Service Manual - Page 256
    G-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 257
    H A P P E N D I X Device Paths This chapter contains the device paths for the Sun Fire X4500 and X4540. ■ "Sun Fire X4500 Device Paths" on page 1 ■ "Sun Fire X4540 Device Paths" on page 3 H.1 Sun Fire X4500 Device Paths Use the /etc/path_to_inst command to determine the device paths of your
  • Xerox 4540 | Service Manual - Page 258
    @6/pci1033,e0@4,2/hub@5:5.1 USB (Front, Low) /pci@0,0/pci1022,7460@6/pci1033,e0@4,2/hub@5:5.2 USB (Rear, High) /pci@0,0/pci1022,7460@6/pci1033,e0@4,2:3 H-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 259
    USB (Rear, Low) PCI-X Slot 0 PCI-X Slot 1 /pci@0,0/pci1022,7460@6/pci1033,e0@4,2:4 /pci@3,0/pci1022,7458@9 /pci@3,0/pci1022,7458@a H.2 Sun Fire X4540 Device Paths Use the /etc/path_to_inst command to determine the device paths of your system. The device paths for the Sun Fire X4540 Server is as
  • Xerox 4540 | Service Manual - Page 260
    ,cb84@2,1/hub@6:6.2 /pci@0,0/pci10de,cb84@2,1:2 /pci@0,0/pci10de,cb84@2,1:3 /pci@79,0/pci10de,377@a /pci@79,0/pci10de,375@b /pci@79,0/pci10de,376@f H-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 261
    Index Symbols #300-1787, 3-40, 3-43 #541-0597, 3-58 #541-1903, 3-61, 3-64 #541-1907, 3-67 #541-1915, 3-68 #X4231A-Z, 3-61, 3-64 Numerics 10/100/1000BASE-T connector pinouts, D-4 10/100BASE-T connector pinouts, D-3 10/100BASE-T Ethernet management port, 1-2, 1-4 371-0856, 1-17, 3-50 371-4042, 1-19,
  • Xerox 4540 | Service Manual - Page 262
    Booting Detection, 2-47 DIMM population rules, 3-63 DIMM, removing, 3-61, 3-64 DIMMs supported configurations, 3-63 documentation, related, -xiii E emergency shutdown, 2-3 Ethernet 10/100 related documentation, -xiii removing CPU, 3-49 Index-2 Sun Fire X4500/X4540 Server Service Manual • May 2010
  • Xerox 4540 | Service Manual - Page 263
    DIMM, 3-61, 3-64 GRASP board, 3-58 hard disk drive access cover, 3-13 heatsink, 3-54 memory, 3-61, 3-64 power supply, 3-40, 3-43 server from rack, 3-11 system controller, 3-70 replaceable component locations, 3-2 replaceable components list, 1-16 replacing system controller, 3-68 system enclosure,
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    Index-4 Sun Fire X4500/X4540 Server Service Manual • May 2010
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Sun Fire X4500/X4540 Server
Service Manual
Service Manual
Part No. 819-4359-19
May 2010, Revision A