Xerox P8EX DocuColor 8000/7000 Operator Manual

Xerox P8EX - DocuPrint B/W Laser Printer Manual

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  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 1
    Version 3.1 March 2007 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 2
    Corporation Global Knowledge & Language Services 800 Phillips Road Building 845 Webster, New York 14580 ©Copyright 2007 by Xerox Corporation. All Rights Reserved. Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 3
    of contents Conventions vii Symbols vii Safety notices ix Electrical safety ix Disconnect device x Laser safety xi North America xi Europe (EU) and other markets xii Safety standards xii America xxii European union xxiii Other countries xxiii DocuColor 8000/7000 Operator Manual i
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    List (RML 2-1 Paper handling 2-1 Paper trays 2-4 Paper guidelines 2-5 Curl 2-6 Paper specifications 2-7 Tray capacity 2-8 Duplexing 2-8 Transparency guidelines 2-8 Tabbed inserts 2-9 Drilled paper 2-10 Simplex Print Jobs 2-10 Duplex Print Jobs 2-10 DocuColor 8000/7000 Operator Manual
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    and 4 (Second Feeder Module 3-1 Identifying the parts 3-2 Paper path 3-3 Paper guidelines 3-4 Paper Specifications 3-5 Loading paper 3-6 Paper trays air adjustment 3-7 Top Tray and Stacker Tray paper jams3-22 Maintenance 3-22 Problem Solving 3-23 DocuColor 8000/7000 Operator Manual iii
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    Hints 3-30 Paper specifications for stapling 3-31 Staple Positions 3-32 Stapling capacity for different Problem Solving 3-37 Loss of Power 3-40 Common Stacker/Stapler (CSS 3-41 Identifying CSS Parts 3-41 Control Panel 3-42 Electrical/environmental requirements 3-43 Paper stock specifications
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    Codes 4-15 Technical Data 5-1 Digital Press Specifications 5-1 Electrical Power 5-1 Specifications 5-1 Power Consumption 5-1 Warm-up Time 5-1 Charge Corotrons 6-2 Cleaning the Second Transport and Fusing areas 6-10 Cleaning the paper path 6-16 Replacing Consumable Supplies 6-19
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    a Dry Ink/Toner Cartridge 6-20 Adding Fuser Oil 6-23 Changing the Waste Dry Ink/Toner Bottle 6-25 Replacing a Charge Corotron 6-27 When to replace a charge corotron 6-27 Which charge corotron to replace 6-27 Banding samples 6-28 Replacing the Fuser Web 6-31 Calling for Service 6-35
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    Conventions Standardized conventions have been used in this manual to assist you in visually locating and identifying the machine that is HOT and should not be touched. WARNING: This symbol indicates a laser is being used in the machine and alerts you to refer to the appropriate safety information
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    process. NOTE: This symbol calls your attention to information that is helpful, but not essential to complete a procedure or task. viii DocuColor 8000/7000 Operator Manual
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    Xerox product and the recommended supplies are designed and tested to meet strict safety requirements. These include safety agency approval and compliance to established environmental standards. Please read the following instructions of the machine. DocuColor 8000/7000 Operator Manual ix
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    part may result in fire or electrical shock. If any of the following conditions occur, immediately switch off the power to the machine and disconnect the power cord from the electrical outlet. Call an authorized Xerox service representative to correct the problem DocuColor 8000/7000 Operator Manual
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    regulations for laser products. This product complies with FDA 21 CFR 1940.10 and 1040.11 except for deviations pursuant to Laser Notice No. the user operation. This product contains laser warning labels. These labels are intended for use by the Xerox Service Representative and are placed on or
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 14
    laser product performance standards set by governmental, national, and international agencies as a Class 1 Laser laser warning labels. These labels are intended for use by the Xerox Service North America This Xerox product is safety and other markets This Xerox product is Safety Certified
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 15
    screws. There are no parts behind these covers that you can maintain or service. Do not perform any maintenance procedures unless you have been trained to do them by a Xerox representative, or unless a procedure is specifically described in one of the manuals included with your press. Operational
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 16
    environmental parameters, as specified in the Xerox installation procedures, ensures that concentration levels meet Xerox publication, OZONE by calling 1-800-828-6571 in the USA. For a French language version, call 1-800-828-6571 in the USA, then press 2. xiv DocuColor 8000/7000 Operator Manual
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    for a Class A digital device, pursuant to Part 15 of the Federal Communications Commission (FCC) and, if not installed and used in accordance with the instruction manual, may cause or modifications to this equipment not specifically approved by the Xerox Corporation may void the user's authority
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    require external connection must be installed per the installation procedure. Certifications in Europe The CE marking that is applied to this product symbolizes Xerox Declaration of Conformity with equipment and the mutual recognition of their conformity. xvi DocuColor 8000/7000 Operator Manual
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    functions or the connection of external devices may impact this certification. Please contact your local Xerox Limited representative for a list of approved accessories. WARNING: In order to allow this maintain compliance with Council Directive 89/336/EEC. DocuColor 8000/7000 Operator Manual xvii
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    , canceled or uncanceled. (For philatelic purposes, Postage Stamps may be photographed, provided the reproduction is in black and white and is less than 75% or more than 150% of the linear dimensions of the original may be issued under any Act of Congress. xviii DocuColor 8000/7000 Operator Manual
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    Registration Cards. 9. Selective Service Induction Papers that bear service Physical or mental condition Exception: United States military discharge certificates may be photographed. 10 also prohibited in certain states: Automobile Licenses - Drivers' Licenses - Automobile Certificates of Title. The
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 22
    thereof (with intent to falsely cause same to purport to have been printed by the Queen's Printer for Canada, or the equivalent printer for a province). 6. Marks, brands, seals, wrappers or designs used by or on behalf In case of doubt, consult your solicitor. xx DocuColor 8000/7000 Operator Manual
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    responsible products and services. Copier, printer, digital press, scanners, and fax products must meet energy efficiency and emissions criteria, and exhibit compatibility with recycled supplies. Currently, Environmental Choice has more than 1600 approved products and 140 licensees. Xerox has been
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 24
    Xerox sales representative (1-800ASK-XEROX) to determine whether this Xerox product is part of the program. For more information about Xerox environmental programs, visit www.xerox is not part of the Xerox program and you are managing its disposal, please follow the instructions provided in the
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 25
    and electronic equipment subject to disposal must be managed within agreed procedures. Prior to disposal, contact your local dealer or Xerox representative for end-of-life take-back information. Other countries Please contact your local waste authorities and request disposal guidance. DocuColor
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    Notices xxiv DocuColor 8000/7000 Operator Manual
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    1. Overview The DocuColor 8000/7000 is a full color/black and white digital press operating at a speed of either eighty prints per minute (DocuColor 8000) or including: • External components • The User Interface • The Control Panel • Internal components DocuColor 8000/7000 Operator Manual 1-1
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    Power on/off switch Use the illustration below to identify external components listed in the table on the next page. User Interface Control Panel Dry Ink/Toner compartment Offset Catch Tray Tray 1 Tray 2 Transport Module Front Doors Exit Module 1-2 DocuColor 8000/7000 Operator
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    Part Paper Tray 1 Paper Tray 2 Transport Module On/Off On Off User Interface 1. Overview Description Holds 2000 sheets of 24 lb. (90 g/m2) paper. and the Touch Screen. The Touch Screen allows selections to be made by simply touching a button on the screen. DocuColor 8000/7000 Operator Manual 1-3
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    Control Panel section in this chapter. Contains the Dry Ink/Toner cartridges. The cartridge colors from left to right, are black, cyan, magenta, and yellow. Refer to the Maintenance Chapter of this manual for instructions on changing the cartridges. Receives completed print job. Sets are offset for
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 31
    1. Overview Ecology Module The Ecology Module connected to the back of the DocuColor 8000/7000 contains the environmental components (ozone and dust filters). The Ecology Module is maintained by the Xerox service representative. DocuColor 8000/7000 Operator Manual 1-5
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    the Electrical Module to load software or run diagnostics. This connector is for the Xerox service representative only; do not connect a computer cable to it. CAUTION: Do not screws. There are no parts behind these covers that you can maintain or service. 1-6 DocuColor 8000/7000 Operator Manual
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    the waste dry ink/toner in the printing process. The Dry Ink/Toner Waste Bottle is customer replaceable and located in the rear of the Exit Module. Refer to the Maintenance Chapter of this manual for instructions on changing the Dry Ink/Toner Waste Bottle. Dry Ink/Toner Waste Bottle DocuColor
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    as possible after the power is restored, and print a job to ensure that there is no damage to the digital press. 1-8 DocuColor 8000/7000 Operator Manual
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    on the Ecology Module on the back of the digital press next to the toner waste bottle. • If either device is tripped, the switch is in the or if power is not restored by the above procedure, call your Xerox service representative. CAUTION: The Pressure Pad in the Fuser remains in an up Manual 1-9
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    default screen selected in the Tools Mode by your System Administrator. The default screen can be either the Job Status or the Machine Status screen. 1-10 DocuColor 8000/7000 Operator Manual
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    the digital press status, programming conflicts, or errors. Messages may also provide instructions for the operator. Tabs and Functions Some UI screens display tabs which contain various these selections, or refer to the System Administration Guide. DocuColor 8000/7000 Operator Manual 1 - 11
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    Details, Error Log, and Maintenance screens. Machine Status is where you find the serial number for the digital press, along with the customer support phone numbers, and the meters that show the count for color, black and white, color large size, and total output. 1-12 DocuColor 8000/7000 Operator
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    such as changing the fuser oil or the dry ink/toner cartridge. You must press Pause again to resume the printing process. Start Keypad The Start button is used in the Tools Mode for certain settings. It is also used by the service representative in the diagnostics mode. Use the keypad to
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    for processing. Job order in the queue may be modified by an automatic Hold (something has to be done to the digital press before continuing), a Manual Hold (at user request), Promotion of one or more jobs, or Delete a job. 1-14 DocuColor 8000/7000 Operator
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    it, then touch one of the buttons below. • Touch Hold Job for a manual hold. When a job is in Hold Job status in the queue, it does the queue. If the job is being held due to a resource (paper, dry ink/toner, etc.) problem, the job is not released until the resource is provided. A job that is held
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    Deletes a selected job. Job Details Shows the programmed options for a selected job. Up/Down Arrows Enables scrolling through job list. 1-16 DocuColor 8000/7000 Operator Manual
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    the factory default time of fifteen minutes. This time can be changed in Tools to reflect a value of 1-240 minutes. Refer to the System Administration Guide for further information. Language The Language button toggles the UI text between two preset languages. DocuColor 8000/7000 Operator
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    that requires a password to enter the Tools or Auditron screens. Refer to the System Administration Guide for further information on Tools and Auditron features. Machine Status When the Machine Status button on screen default by your System Administrator. 1-18 DocuColor 8000/7000 Operator Manual
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    support phone number, the serial number of the machine, and access to the Meters screen. Shows all error codes to assist your Xerox service representative in solving problems with the digital press. Touch the Customer Replaceable Unit button to display the status of the Dry Ink/Toner Cartridges
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    1. Overview Machine Details tab This screen provides the telephone number to call for support, the machine serial number and access to the meter counts. Meters keep track of print counts. To view the print count, touch the Meters button
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    . Maintenance tab Touch the Customer Replaceable Unit button on the Maintenance screen to display a list of replaceable items and their status. DocuColor 8000/7000 Operator Manual 1-21
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    gauges for the dry ink/toner cartridges indicate the amount of toner in each cartridge: • The cartridge is full when all four bars are red. • The cartridge is 3/4 full when three bars are red. • The cartridge is 1/2 full when the consumable is replaced. 1-22 DocuColor 8000/7000 Operator Manual
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    1. Overview Your Xerox service representative uses the Service Engineer Replaceable Unit function to check on the status items that are replaced only by the service engineer. These items include the fuser oil and the second bias transfer belt. DocuColor 8000/7000 Operator Manual 1-23
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    is cleared. The Audio Tones can be deactivated or made louder or softer through the Tools Mode. For more information, refer to the System Administration Guide. 1-24 DocuColor 8000/7000 Operator Manual
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    a consumable product, such as Dry Ink/Toner, needs to be replaced. An Alert screen also indicates that the digital press is unable to make prints because of a fault condition. Follow the instructions on the UI to resolve the problem and resume printing. DocuColor 8000/7000 Operator Manual 1-25
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    where paper is aligned, the image is applied and fused, and the paper is flipped over if duplexing is required. 1-26 DocuColor 8000/7000 Operator Manual
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    duplexed sheets through the Transport Module to the digital press upper paper path. Tray 1 Tray 2 Upper paper path Lower paper path DocuColor 8000/7000 Operator Manual 1-27
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    Transport To the Exit Module Alignment Transport Vacuum Transport Inverter Transport From the Duplex Inverter Transport Horizontal Transport 2 Horizontal Transport 1 1-28 DocuColor 8000/7000 Operator Manual
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    down output is selected. To the output device From Digital Press Decurler To Inverter Transport To Digital Press Duplex Inverter Transport DocuColor 8000/7000 Operator Manual 1-29
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    need to relocate the digital press, call your Xerox customer representative. The Installation Planning procedure must be conducted for every new site www.xerox.com. Be sure to periodically check this website for the latest information for your digital press. 1-30 DocuColor 8000/7000 Operator Manual
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    Guide: Hints and Tips documents are updated on an on-going basis to include new papers and other media. PDF files are available at www.xerox.com. Use the search parameter DocuColor 8000/7000 and follow the path until you reach the files to download. Paper handling Xerox Label on ream instructs
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    after trying all the previous suggestions, the problem still persists, call your Xerox representative. For reliable digital press operation and good print quality, Xerox recommends the following: Stored paper: • On In an air-tight, moisture-proof container. 2-2 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 59
    68-76° F (20-24.4° C). For additional paper handling information, refer to the Color Materials Usage Guide. Cutting and trimming paper Proper cutting of the paper is important. Mills that offer paper in "cut air system, are key to achieving good results. DocuColor 8000/7000 Operator Manual 2-3
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    path from trays 1 and 2 through the Transport Module. Tray 1 Transport Module Tray 2 To the digital press From the Horizontal (Duplex) Transport 2-4 DocuColor 8000/7000 Operator Manual
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    or other materials above the MAX line on the rear paper guide. • Do not store extra reams of paper in the Materials List. • Follow the suggestions in the Specialty Media Guide: Hints and Tips. • Do not mix sizes or weights paper guides adjusted properly. If the paper is NOT loaded
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    the heat source. High coverage jobs tend to curl more due to the toner plastification effect on the paper surface. The system tries to reduce this by the curl is still excessive, refer to the System Administration Guide, Tools Mode chapter, to change the decurler settings to accommodate the environmental
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 63
    specifications 182mm (7.16 x 7.16") 320mm x 488mm (12.6 x 19.2") B5 LEF/SEF B4 SEF 8 x 10" LEF 8.5 x 13" SEF 11 x 17" SEF Kai8 SEF 12.6 x 17.7" SEFX A4 LEF/ chapter. HRefer to the Recommended Materials List and the Speciality Media Guide for guidelines. uDuplex is limited to paper that is 220 g/m2
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    run from all the paper trays. Use only the transparencies recommended: • Xerox Removable Paper Stripe: USA and Canada, 3R5765; Xerox Europe, 3R93179. • Load transparencies into a tray with the paper stripe side section at the top/front of the paper tray. 2-8 DocuColor 8000/7000 Operator Manual
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    jam occurs while running tabbed sets, there is no recovery procedure. • You have to manually reassemble your originals and prints, determine where the job left off, and resume printing the System Administration Guide for the procedure to program non-standard size paper. DocuColor 8000/7000 Operator
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    (LEF) direction. Refer to the following illustration: Rear of paper tray Paper tray guides Right side Front of paper tray Duplex Print Jobs Load drilled paper into any tray 3-43) for paper loading instructions, based on the position of the staple. 2-10 DocuColor 8000/7000 Operator Manual
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    inks and dry inks/toners are used to produce preprinted letterhead that may not pass through the digital press intact. Refer to the Specialty Media Guide for which there is no paper guide setting within the minimum and maximum sizes System Administration Guide for the procedure to program a
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 68
    the tray being used is empty. Refer to the System Administration Guide for the instruction on enabling ATS. Auto Paper Selection Auto Paper Selection (APS) can correct size paper without a specific paper tray being selected. Refer to the System Administration Guide for information on how to Manual
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    ) up in all the trays. • Do not load materials above the MAX line located on the rear Edge Guide. • Do not store extra reams of paper in the open area of the paper trays. The tray will weight range affects the throughput performance and image quality. DocuColor 8000/7000 Operator Manual 2-13
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    to convert pounds to grams. 5. Select Transparency if you are running transparencies. 6. Select Non-Standard paper if the size indicators for the paper guides inside the tray do not show the size of the paper you are loading. 7. Select Coated or Uncoated paper. Wordless label Selection buttons
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    between 257 and 300 g/m2, the position of the air adjustment levers should be positioned toward the rear of the tray. DocuColor 8000/7000 Operator Manual 2-15
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    trays Paper weight conversion tables Specific weight conversion Grammage g/m2 Xerographic Bond, Writing, pounds 17 x 22" - 500 sheets 60 16 64 17 75 20 80 21 90 24 105 28 120 32 135 35 150 40 158 42 widely used for this classification 2-16 DocuColor 8000/7000 Operator Manual
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    - 58 59 - 75 76 - 83 84 - 122 123 - 166 29 - 36 37 - 48 49 - 62 63 - 67 68 - 100 101 - 128 DocuColor 8000/7000 Operator Manual 2-17
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    2. Paper and paper trays 2-18 DocuColor 8000/7000 Operator Manual
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    permanently connected to the digital press. Each tray holds a maximum of 2000 sheets of 24 pound (90 g/m2) paper. Chapter 2 provides more information on using specific types of paper. NOTE: Always refer to the Recommended Materials List and the Speciality Media
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    3. Accessories Identifying the parts Second Feeder Module Tray 3 Tray 4 Tray 1 Tray 2 First Feeder Module 3-2 DocuColor 8000/7000 Operator Manual
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    2, then through the Transport Module and into the press. SFM Transport Area Upper Transport Area Transport Module Tray 3 Tray 4 Tray 1 Tray 2 DocuColor 8000/7000 Operator Manual 3-3
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    or other materials above the MAX line on the rear paper guide. • Do not store extra reams of paper in the Materials List. • Follow the suggestions in the Specialty Media Guide: Hints and Tips. • Do not mix sizes or with the paper guides adjusted properly. If the paper is NOT loaded properly
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    Specifications 3. Accessories Paper Minimum Paper Size Maximum Paper Size Standard Sizes Paper Weight Range Transparencies2 Labels2 Transfer Paper2 Coated Paper3 4 Tabbed Inserts5 Drilled All Paper Trays 182mm x 182mm (7.16 x 7.16") 320mm x 488mm (12.6 x 19.2") B5 LEF/SEF B4 SEF 8 x 10 Guide
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    • Paper Size: Non-Standard or Standard Select Non-Standard Paper if the size indicators for the paper guides inside the tray do not show the size of the paper you are loading. • Paper Weight: Transparency Wordless label Selection buttons Selection buttons 3-6 DocuColor 8000/7000 Operator Manual
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    paper between 64 and 256 g/m2. For papers between 257 and 300 g/m2, slide levers toward the back of the tray. DocuColor 8000/7000 Operator Manual 3-7
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    clearance instructions are also provided in the Problem Solving chapter. Physical characteristics Size 41.7 inches/1060 mm W x 29.5 inches/750 mm D x 38 inches/969 mm H. Weight 551 pounds/250 Kg. Floor space requirements Ask your Xerox representative to refer to the DocuColor 8000/7000 Installation
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    . The HCS80 is supplied with two Stacker Carts. If needed, you can purchase an additional Stacker Cart. Contact your Xerox representative for further details. NOTE: The Stack Tray cannot support more than 99 lb. (45 kg) of printed material and therefore, cannot hold 3500 sheets of coated paper (for
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    to the digital press and send collated sets to Stacker 1, Stacker 2 or Both Stackers. • Send collated sets through the stacker to another connected finishing device. 3-10 DocuColor 8000/7000 Operator Manual
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    Identifying the parts Control panel 7 8 3. Accessories 6 9 5 1 2 4 3 Name Function 1 Ready light The Ready light blinks during initialization and is constant when the the Stacker Tray has reached the down position and the front door can be opened. DocuColor 8000/7000 Operator Manual 3 - 11
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    occurs in the HCS80. Refer to the HCS80 fault code table located in the Problem Solving section of this chapter. 7 Top tray jam Blinks when there is a door is open. jam area Keypad Used by the service representative for diagnostics (not shown). The keypad is located on the front
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    . For coated paper than weighs less than 120 g/m2 (80 lb.) and for uncoated paper, the fan should be switched Off. DocuColor 8000/7000 Operator Manual 3-13
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    to switch off the fan after your job(s) finsihes and when running paper that weigh less than 120 g/m2 (80 lb.). DocuColor 8000/7000 Operator Manual
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    device or to another HCS80. If your system configuration has two stackers, the bypass on the second stacker is not available. DocuColor 8000/7000 Operator Manual 3-15
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    the feed direction. • Non-standard papers shorter than 254 mm (10") in the crossfeed direction require 330 mm (13") minimum measurement in HCS80: • Uncoated: Xerox Digital Color Xpressions+, 90 g/m2, 24 lbs. In Europe, Xerox Digital Color Colotech+ 90 g/m2. • Coated: Xerox Digital Color Gloss Coated
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    specifications 3. Accessories Paper Size Industry Designation Inches B5 B5 A4 Letter Legal B4 Tabloid A3 SRA3 A4 Letter Kai8 Kai16 Transparencies Labels 7.2 x 10.1 7.2 x 10.1 8.3 x 11.7 8.5 x 11 8.5 x 13 8.5 x 14 10.1 x 14.3 11 x 14.9 11 x 17 11.7 x 16.5 12 x 18 12.6 x 17.7 8 x 10 Manual 3-17
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    HCS80. NOTE: The front door will not close if the securing bar is not properly attached to the stacker frame. 9. Close the HCS80 front door. 10. Follow the instructions displayed on the digital press UI to resume printing. 3-18 DocuColor 8000/7000 Operator
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    how to select stacker options on the print driver screens. How to Enable Automatic Output Switching If the Recommended Materials List and the Speciality Media Guide for up-to-date information on using specific media types with the HCS80. KEY POINT: If Guide. DocuColor 8000/7000 Operator Manual 3-19
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    by your Xerox service representative. Once installed, the UI screens provide Finishing Module selections. For jobs coming through the network, refer to the documentation that came with your color server for information on how to select DFA options on the print driver screens. Jam clearance
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 95
    there is a jam in the digital press, follow the instructions on the screen to remove any paper in the area indicates. Refer to the Jam Clearance section in the Problem Solving chapter in this manual. 7. Follow the instructions displayed on the digital press UI to resume printing. DocuColor
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 96
    securing bar is not properly attached to the stacker frame. 8. Close the HCS80 front door. 9. Follow the instructions displayed on the digital press UI to resume printing. Maintenance Do not clean any area inside the HCS80. If causing the paint to peel. 3-22 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 97
    212 252 212 253 212 254 212 302 212 540 212 541 212 542 212 544 Cause Paper jam Stacker problem Solution A jam occurred during feeding. Remove sheets from jam clearance areas. Open and close the top cover and HCS80. Close the front door Close the door DocuColor 8000/7000 Operator Manual 3-23
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 98
    is on and the Ground Fault Indicator is in the On position. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the HCS80 seems to be frequent or excessive. 3-24 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 99
    . Banner sheets can be used with your color server. The banner sheets must be printed on LEF 8.5 x 11 in. paper. Refer to your color server manual for more information on how to turn this feature on. Identifying HCSS80 Parts Top Tray Offset Stacker/ Stapler Tray DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 100
    is low. The Staple Indicator is constant when the stapler is empty. 3 Keypad The keypad, including the C button, is used only by the Xerox service representative. 4 Message Display Shows the fault codes. 5 Jam Indicator Area illuminates to indicate the location of a jam in the HCSS80. 3-26
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 101
    for 50 Hz installations. Europe: 200-240 Volt 10 amp 50 Hz service outlet. The HCSS80 requires a separate power source from the digital press. Environmental requirements Minimum Temperature: Relative Humidity (% RH): Altitude: 10º C (50º F) 5% Not applicable Maximum 32º C (90º F) 85% Anything
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 102
    maximum for Stapling* Top Tray Name Inches JIS B5 7.2x10.1 A4 8.3x11.7 Letter 8.5x11 8.5x13 8.5x14 JIS B4 10.1x14.33 11x17 A3 11.7x16.5 12x18 SRA3 12.6x17.7 12.6x19.2 B5 7.2x10.1 8x10 MM Orientation 17-59 be fed to both HCSS80 trays. 3-28 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 103
    Paper Path 3. Accessories Control Panel Top Tray Offset Stacker Stapler Tray Staple Cartridge As media enters the HCSS80, it is fed to the Top Tray or to the Offset Stacker Stapler Tray, depending on your selections. DocuColor 8000/7000 Operator Manual 3-29
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 104
    under Job Properties/Parameters. If you are sending a job through the network, refer to the manuals that came with your color server for information on how to set the job Properties/Parameters when are illustrated in the Staple Positions table on page 3-32. 3-30 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 105
    size 10.5 x 7.6 Kai 16 (267 x 194) Asian market size LEF Yes O x O Yes SEF Yes O x x Yes LEF Yes O x x Yes NOTE: Stapled sets of large paper (A3, 11 x 17in. and greater) may stack slightly skewed. The stapled sets will be of high quality. DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 106
    LEF Staple Position 2 (Rear Corner) SEF LEF 8x10 (203x254) Dual Staple SEF LEF 8x5x11 (216x279) A4 8.5x13 (216x330) 8.5x14 (216x356) 10.1x14.3 JS B4 (257x364) 10.5x15.3 Kai 16 (267x388: Asian market size) 10.5x7.6 Kai 16 (267x194: Asian market size) 3-32 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 107
    Size: Inches (mm) 11x17 (279x432) A3 12x18 (305x457) 12.6x17.7 (320x450) Staple Position 1 (Front Corner) SEF LEF Staple Position 2 (Rear Corner) SEF LEF 3. Accessories Dual Staple SEF LEF DocuColor 8000/7000 Operator Manual 3-33
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 108
    , but excess sheets may have a degraded stacking quality. For best performance, unload the tray when 2,000 sheets have been stacked. 3-34 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 109
    Screen and the HCSS80 Control Panel Display. Do not remove paper from any other areas. 3. Reposition the handle. 4. Close the HCSS80 Front Door. 5. Follow any instructions on the Touch Screen to restart your print job. DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 110
    cartridges through the system you normally use for ordering Xerox supplies. The cartridge grey handle on the cartridge unit and pull it towards cartridge and pull it towards you. The entire unit will move forward, then the staple cartridge only will pull free of the unit. 4. Insert a new cartridge
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 111
    eventually causing the paint to peel. Problem Solving If after reviewing the Problems and following the recommended solutions the problem persists, call for assistance. Problem Cause Solution Fault Code 112-100 areas indicated on the Touch Screen. DocuColor 8000/7000 Operator Manual 3-37
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 112
    Problem . Fault Code 052-310 Communication problem • Cancel or save the job. • Power off the and power on. Fault Code 052-321 Connection problem • Cancel or save the job. • Power seconds and power on. Fault Code 052-312 Communication problem • Cancel or save the job. • Power off
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 113
    Problem Poor Stacking: Paper Jams: 3. Accessories Cause Mixed sizes of paper High paper curl Mechanical obstruction Use Top Tray High paper paper in digital press paper tray(s). • Rotate paper in the digital press paper tray(s). • Switch to heavier paper. DocuColor 8000/7000 Operator Manual 3-39
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 114
    receptacle. • Ensure that the digital press power is on. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the HCSS80 seems to be frequent or excessive. 3-40 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 115
    . Banner sheets can be used with your color server. The banner sheets must be printed on LEF 8.5 x 11 in. paper. Refer to your color server manual for more information on how to turn this feature on. Identifying CSS Parts Top Tray Offset Stacker/ Stapler Tray DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 116
    is low. The Staple Indicator is constant when the stapler is empty. 3 Keypad The keypad, including the C button, is used only by the Xerox service representative. 4 Message Shows the fault codes. Display 5 Jam Indicator Area illuminates to indicate the location of a jam in the CSS. 3-42
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 117
    for 50 Hz installations. Europe: 200-240 Volt 10 amp 50 Hz service outlet. The stacker/stapler requires a separate power source from the digital press. Environmental requirements Minimum Temperature: Relative Humidity (% RH): Altitude: 10º C (50º F) 20% Not applicable Maximum 32º C (90º F) 80
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 118
    media types. Paper Size Output Name Inches JIS B5 7.2x10.1 A4 8.3x11.7 Letter 8.5x11 8.5x13 8.5x14 JIS B4 10.1x14.33 11x17 A3 11.7x16.5 SRA3 B5 12x18 12.6x17.7 12.6x19.2 7.2x10.1 8x10 CSS Stack Tray 17- 17 inch cannot be stapled or offset. 3-44 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 119
    Paper Path 3. Accessories Control Panel Top Tray Offset Stacker/ Stapler Tray Staple Cartridge As media enters the CSS, it is fed to the CSS Top Tray or to the CSS Offset Stacker/Stapler Tray, depending on your selections. DocuColor 8000/7000 Operator Manual 3-45
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 120
    sending a document through the network and making your selections under Job Properties/Parameters. If you are sending a job through the network, refer to the manuals that came with your color server for information on how to set the job Properties/Parameters when using the CSS. Hints and tips • The
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 121
    Accessories Paper specifications for stapling The 11 216 x 279 SEF Yes O O X Yes 8.5 x 13 216 x 330 SEF Yes O O X Yes 8.5 x 14 216 x 356 SEF 10.1 x 14.3 JIS B4 (257 x SEF 364) Yes O O X Yes Yes O X X Yes 11 x 17 279 x 432 SEF Yes O 8000/7000 Operator Manual 3-47
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 122
    SEF LEF Staple Position 2 (Rear Corner) SEF LEF 8x10 (203x254) Dual Staple SEF LEF 8x5x11 (216x279) A4 8.5x13 (216x330) 8.5x14 (216x356) 10.1x14.3 JS B4 (257x364) 10.5x15.3 Kai 16 (267x388: Asian market size) 10.5x7.6 Kai 16 (267x194: Asian market size) 3-48 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 123
    Size: Inches (mm) 11x17 (279x432) A3 12x18 (305x457) 12.6x17.7 (320x450) Staple Position 1 (Front Corner) SEF LEF Staple Position 2 (Rear Corner) SEF LEF 3. Accessories Dual Staple SEF LEF DocuColor 8000/7000 Operator Manual 3-49
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 124
    , but excess sheets may have a degraded stacking quality. For best performance, unload the tray when 2,000 sheets have been stacked. 3-50 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 125
    the stacker/stapler Control Panel Display. Do not remove paper from any other areas. 3. Reposition the handle. 4. Close the stacker/stapler Front Door. 5. Follow any instructions on the UI to restart your print job. DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 126
    cartridges through the system you normally use for ordering Xerox supplies. The cartridge on the cartridge unit and pull it towards you cartridge (2) and pull it towards you. The entire unit will move forward, then the staple cartridge only will pull free of the unit. 4. Insert a new cartridge
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 127
    area inside of the stacker/stapler unless otherwise directed by Xerox. If the stacker/stapler covers require cleaning, dampen a peel. Problem Solving If after reviewing the Problems and following the recommended solutions the problem persists, call for assistance. Problem Fault Code Manual 3-53
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 128
    Problem Resume job. Fault Code 052-310 Communication problem • Cancel or save the job. • Power off and power on. Fault Code 052-321 Connection problem • Cancel or save the job. • Power seconds and power on. Fault Code 052-312 Communication problem • Cancel or save the job. • Power off
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 129
    Problem Poor Stacking: Paper Jams: 3. Accessories Cause Mixed sizes of paper High paper curl Mechanical obstruction Use Top Tray High paper paper in digital press paper tray(s). • Rotate paper in the digital press paper tray(s). • Switch to heavier paper. DocuColor 8000/7000 Operator Manual 3-55
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 130
    . • Ensure that the digital press power is on. • If the power has not been restored by the above procedure, call Xerox Customer Support. Also call your Xerox service representative if the loss of power to the stacker/stapler seems to be frequent or excessive. 3-56 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 131
    the bottom frame of the digital press. The charts on the following pages lists problems and suggested solutions that apply to your digital press. If the problem persists after following all instructions, call your Xerox representative. NOTE: If your color server indicates that the digital press has
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 132
    Problem solving Problem is not selected in your print driver. • If a message appears on the UI, follow the instructions displayed and refer to the information in this chapter. • Ensure the proper paper (refer to the Paper chapter of this manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 133
    A slight pressure is required to cause the digital press to react. If the problem persists, open the Front Door of the digital press. Close the Front Door to the Recommended Materials List and the Color Materials Usage Guide for more information about transparencies. Do not fill the paper Manual 4-3
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 134
    4. Problem solving Problem Suggested Solution Paper jams when exiting the Paper Trays • Ensure that the edge guides of the paper weight and paper type are selected. • The mass of dry ink (toner) coverage on the copy - the greater the toner mass, the greater the paper curl. • The paper weight.
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 135
    by the oil used in the fusing process. The problem can be reduced or eliminated by setting the prints aside for one or two hours before performing a secondary operation on them. Rubbing the print surface with a soft, clean cloth or eraser may also help. DocuColor 8000/7000 Operator Manual 4-5
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 136
    UI. Follow all instructions displayed completely and in sequence. Refer to this chapter for additional information to resolve the problem. If power is shows the various parts of the digital press. Follow the jam clearance instructions on the UI. UI Dry Ink/Toner compartment Offset Catch Tray
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 137
    4. Problem solving Paper tray jams CAUTION: Be careful of the Feed Heads and the Feed Rolls. They can be damaged with rough treatment. SFM again. 2. Carefully remove all jammed paper. 3. Use the UI to determine if further jams exist and clear those areas. DocuColor 8000/7000 Operator Manual 4-7
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 138
    4. Problem solving Upper Transport Area jam Jams occur in this area only when the Second the handle. 3. Remove all jammed paper. 4. Return the drawer to its original position. 5. Follow the instructions on the UI to clear other areas or to resume your print job. 4-8 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 139
    4. Problem solving Transport Module jams Open the areas in the Transport Module indicated on the UI. Carefully remove all jammed paper. 3a 3b 7c 7b door. 2. Grasp the green handles 3a, squeeze and move it to the right. 3. Carefully remove all jammed paper. DocuColor 8000/7000 Operator Manual 4-9
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 140
    4. Problem solving 4. Reposition handles 3a. 5. Lift up green handles 3b. 6. Carefully Remove all jammed paper. Return handles 7c to the original position. 10. Close the Transport Module door. 11. Follow the instructions on the UI to restart your print job. 4-10 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 141
    4. Problem solving Exit Module jams Follow the instructions on the UI to clear jams from all the areas indicated in the Exit Module. The following picture shows the areas where jams could be located. 8a 8b 8e 8c 8d 8f 8g Follow the instructions on the UI to restart your print job. DocuColor 8000
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 142
    4. Problem solving Right/left door paper path jams Always follow the instructions on the UI to locate and clear jams. KEY POINT: It is imperative that you clear all other jam green handle 4b to free any paper that is caught. 5. Reposition green handle 4a. 4-12 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 143
    4. Problem solving the stripper fingers may be damaged if you attempt this procedure. Call your Xerox service representative to remove this piece of paper. Reposition green handle 4d and close area Doors. 10. Follow the instructions on the UI to restart your print job. DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 144
    4. Problem solving Jam clearance with 2-sided printing When printing 2-Sided output, the UI will direct you to Reposition handles 5 and 6 by closing firmly. 4. Close the Right and Left Front Doors. 5. Follow the instructions on the UI to restart your print job. 4-14 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 145
    describe the problem or to assist you when answering the questions from the service operator about the defects. 5. If possible, use a phone near the press when calling for assistance. Follow the instructions provided by the operator. 6. For system support, user help, and service support, call the
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 146
    4. Problem solving 4-16 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 147
    5. Technical Data Digital Press Specifications Electrical Power Specifications 200-240V - 50/60 Hz Single phase - Three wire plus safety ground Current service - 30 Amp sole use @ 200V to 240V, 60Hz Range (line to First Print Out Time 16 seconds maximum. DocuColor 8000/7000 Operator Manual 5-1
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 148
    machine. The factory default time of 15 minutes can be changed in the Tools Mode. Ambient Temperature and Humidity 10 to 32°C, 15 to 85% RH 50 to 90°F, 15 to 85% RH NOTE: Above 82°F (28°C), reduced quality defects) can be expected under 3,000 lx maximum. 5-2 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 149
    81 dB Impulse Noise N/A 83 dB 89 dB Ozone Emissions Not to exceed 0.015 mg/m3 Dust 0.4mg/m3 or less per Environment Product Safety Manual, PS22B008 DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 150
    x 7.16") Maximum = 320mm W, 488mm L (12.6 x 19.2") Weights: 60g/m2 to 300g/m2 Size/Loading Orientation: B5 SEF/LEF A4 SEF/LEF B4 SEF A3 SEF 8 x 10" LEF* 8.5 x 11" SEF/LEF 8.5 x 13" SEF 8.5 x 14" SEF 11 x 17" SEF 8 Kai SEF (267mm x 388mm) 16 Kai LEF (267mm x 194mm) 12 x 18" SEF 12.6 x 17
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 151
    paper weights from different paper trays, and uses more power. Refer to the System Administrator Guide for the procedure to change the setting. The following chart illustrates the print speeds for the 30 ppm ------- 30 ppm ------ *ppm = prints per minute DocuColor 8000/7000 Operator Manual 5-5
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 152
    Minimum space requirements for the basic configuration of the digital press, not including a color server: 158.3 inches/4020mm W x 134.8 inches/3425mm D. 5-6 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 153
    (°C) Fahrenheit (°F) 0.01 0.254 6 153 13.5 343 10 50 0.04 1 0.05 1 0.1 3 7.2 183 14.0 356 7.3 185 8.0 203 7.5 190 15.75 400 32 90 100 212 200 392 0.15 4 7.8 198 16.9 x 457 5 127 13.45 342 SRA3 12.6 x 17.7 320 x 450 DocuColor 8000/7000 Operator Manual 5-7
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 154
    5. Te c h ni c a l Da ta 5-8 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 155
    procedures necessary for keeping your DocuColor 8000/7000 operating reliably. For troubleshooting problems, refer to the Problem Solving Section of this manual. Problems that cannot be solved need to be referred to your Xerox service representative. Use the procedure in this section when it becomes
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 156
    avoid damage, do not use any Xerox cleaner, water, or commercial cleaner on the Touch Screen. Cleaning the Charge Corotrons There are four Charge Corotron units located behind the front doors of the digital press, one for each dry ink/toner color: Black, Cyan, Magenta, and Yellow. Charge Corotron
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 157
    Corotron Pad. This picture is for reference only. KEY POINT: The cleaning pad and wand are components of the Corotron Assembly; they are not separate parts. DocuColor 8000/7000 Operator Manual 6-3
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 158
    6. Maintenance Use the following procedure for daily cleaning your corotrons: NOTE: It is recommended that you perform this procedure at the start of every day and after every 5,000 prints. 1. Open the front doors of the digital press. Front doors 6-4 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 159
    remove the wand from the Corotron Assembly, thereby damaging the assembly. If this occurs, you must replace the entire Corotron Assembly. DocuColor 8000/7000 Operator Manual 6-5
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 160
    Interface will display the following screen: • Repeat Steps 2 and 3. CAUTION: If any problems occur while cleaning the pad or reseating the wand, and/or if the above screen is continually displayed, call your Xerox service representative for assistance. 6-6 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 161
    6. Maintenance 4. Once the Corotron Cleaning Wand is properly seated in the corotron assembly, the User Interface displays the following message: 5. Repeat Steps 1-4 until all the corotrons are cleaned. DocuColor 8000/7000 Operator Manual 6-7
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 162
    6. Maintenance 6. After each corotron is cleaned and the front doors are closed, the following message is displayed: 7. Select one or more corotrons by touching the corresponding button (Cyan, Magenta, Yellow, Black). 8. Select the Cleaning button: 6-8 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 163
    displays the following screen: Select Yes. The User Interface displays: After incrementing the counter for a specific corotron (or corotrons), that specific corotron (or corotrons) is no longer selectable. 10. Select the Close button to finish the cleaning procedure. DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 164
    switch off the digital press power and allow 15 minutes for the fuser to cool before performing this procedure. 1. Open the front doors. Front doors 6-10 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 165
    6. Maintenance 2. Grasp handle 4 and move it in the direction of the arrow. 4 3. Slowly pull out the Paper Transport module until it stops. DocuColor 8000/7000 Operator Manual 6 - 11
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 166
    illustration below by wiping it with lint-free cloth: NOTE: It is recommended that you use the lint-free cloth supplied with your digital press, Xerox part number 19K03610. KEY POINT: Avoid touching the chute area with your bare hands as this will leave grease and dirt on that area and create
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 167
    : 6. Maintenance NOTE: It is recommended that you use the lint-free cloth supplied with your digital press, Xerox part number 19K03610. • Use a lint-free cloth to wipe the belts • Using the lint-free cloth, rotate belt by wiping them with a lintfree cloth. DocuColor 8000/7000 Operator Manual 6-13
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 168
    6. Maintenance NOTE: It is recommended that you use the lint-free cloth supplied with your digital press, Xerox part number 19K03610. 7. Clean the sensors (circled in red) with a lint-free cloth. 6-14 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 169
    6. Maintenance 8. Grasp handle 4 and slowly push in the Paper Transport until it stops. Turn the handle in the direction of the arrow to lock the module in place. 9. Close the right and left front doors. 10. Switch on the digital press power. DocuColor 8000/7000 Operator Manual 6-15
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 170
    jam clearance areas as shown below. Area 2 Areas 1a & 1b (Optional SFM) Area 3a Area 3b 6-16 Area 7b Area 7a DocuColor 8000/7000 Operator Manual
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    cloth to clean the paper path only in the green handle jam clearance areas as shown below. Area 6 Area 5 Area 8g DocuColor 8000/7000 Operator Manual 6-17
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 172
    . 3. Go to the Xerox DocuColor 8000/7000 Product Support page at http://www.xerox.com. At this web site, click on the Supports & Drivers link and nagivate to the desired product (either DocuColor 8000 or DocuColor 7000). Scroll to the Issues and Solutions section and download the CMYK Halftone.pdf
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 173
    available of the following consumable items: • Dry Ink/Toner cartridges in all four colors • Fuser Oil • An empty Waste Dry Ink/Toner bottle. • Charge Corotron Assembly • Fuser Web Assembly A chart later in this chapter provides the part numbers to order. DocuColor 8000/7000 Operator Manual 6-19
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 174
    Dry Ink/Toner Cartridge Refer to the following procedure when a message to replace a Dry Ink/Toner Cartridge is displayed on the UI. There are also instructions on labels that are affixed to the compartment containing the cartridges. CAUTION: To prevent spillage, remove Dry Ink/Toner cartridges only
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 175
    blow it off, or wash it off with cold water and mild soap. 5. Remove a new cartridge from the box. CAUTION: Dry Ink/Toner settles and compacts during shipping and must be loosened before inserting the cartridge into the machine. Failure to completely loosen the material may cause damage to the gear
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 176
    locations. From left to right, the cartridge colors are black, cyan, magenta, and yellow. 7. Rotate the cartridge clockwise until the arrow on the cartridge is aligned with the locked padlock on the compartment. 8. Close the Dry Ink/Toner compartment. 6-22 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 177
    . Fuser Oil Cap 4. To open the Reservoir Cap, grasp the tab at the back of the cap and pull it forward. DocuColor 8000/7000 Operator Manual 6-23
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 178
    with the Filler Spout Cap. This cap was provided to you when your digital press was installed. Contact your Xerox service representative if you cannot locate the Filler Spout Cap and need another one. 6. Carefully the Right Front Door of the digital press. 6-24 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 179
    Bottle. The bottle is located at the back of the Exit Module. Refer to the following figure. Exit Module Waste Dry Ink/ Toner Bottle location 1. Open the Waste Dry Ink/Toner door at the back of the Exit Module. Refer to the following figure. Exit Module DocuColor 8000/7000 Operator Manual 6-25
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 180
    it into the machine. Ensure that the hole on the top of the bottle is open and facing to the right. 6. Close the Waste Dry Ink/Toner Bottle door. 6-26 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 181
    message does not display on the UI. You should replace a corotron unit only when an image quality problem called banding, or rainbow banding, appear on prints. The Maintenance tab screen displays a yellow triangle or several corotrons need to be replaced. DocuColor 8000/7000 Operator Manual 6-27
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 182
    that needs to be replaced and in the 3-color bar. The 3-color bar (CMY) is there to help you identify which color is showing banding. Black Banding Cyan Banding 6-28 Magenta Banding Yellow Banding DocuColor 8000/7000 Operator
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 183
    come with a protective plastic sleeve that also assists you in correctly inserting the unit. Grasp the sleeve of the replacement unit with both hands and guide the two holes at the end of the sleeve over the metal bulletshaped pins next to the opening in the digital press. DocuColor 8000/7000
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 184
    The UI displays a message asking if you would like to reset the counter for the corotron unit. Follow the instructions on the screen to reset the counter. NOTE: Each time you remove a corotron unit and reseat it, the the screen without resetting the counter. 6-30 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 185
    4C. 4. Lift up handle 4d until it stops at the top of the Fuser. Pull handle 4C Lift up handle 4d DocuColor 8000/7000 Operator Manual 6-31
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 186
    6. Maintenance 5. Push down the two white levers. Handle 4d open 6. Grasp the colored handle in the center and pull the web unit down and out of the machine. Dispose of according to your local regulations. 6-32 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 187
    unit to the upright position and push up the two white levers. Raise the unit into place Raise the white levers DocuColor 8000/7000 Operator Manual 6-33
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 188
    6. Maintenance 10. Lower handle 4d. 11. Lift up handle 4c and raise the Fuser into its original position. 12. Push in and lock the Transfer Drawer, then close the front doors. 6-34 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 189
    with you to help you describe the problem or to assist you when answering the questions from the service operator about the defects. 5. If possible, use a phone near the press when calling for assistance. Follow the instructions provided by the operator. DocuColor 8000/7000 Operator Manual 6-35
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 190
    6. For system support, user help, and service support, call the appropriate number: US:1-800-821-2797 (Includes TTY support) Canada:1-800-939-3769 Europe Latin America Xerox also provides web-based customer support. Go to: www.xerox.com/eSupportCentre 6-36 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 191
    Xpressions+ 2 reams * Please call your Xerox service representative to reorder Waste Dry Ink/Toner Containers, Charge Corotron Units, and Fuser Web Assemblies. These parts are provided to you at no charge when ordered by a Xerox service representative. DocuColor 8000/7000 Operator Manual 6-37
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 192
    Xerox parts in their original packages in a convenient location. * Dry Ink/Toner yield projections are based on 15 percent area coverage per color (4 colors = 60 percent) at standardized conditions on A4 (8.5x11") Xerox 800-668-0199 Europe Latin America 6-38 DocuColor 8000/7000 Operator Manual
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 193
  • Xerox P8EX | DocuColor 8000/7000 Operator Manual - Page 194
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DocuColor 8000/7000
Operator
Manual
Version 3.
1
M
a
rch
2007