2008 Kawasaki NINJA 250R Owners Manual
2008 Kawasaki NINJA 250R Manual
2008 Kawasaki NINJA 250R manual content summary:
- 2008 Kawasaki NINJA 250R | Owners Manual - Page 1
- 2008 Kawasaki NINJA 250R | Owners Manual - Page 2
- 2008 Kawasaki NINJA 250R | Owners Manual - Page 3
Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the Foreword. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 4
- 2008 Kawasaki NINJA 250R | Owners Manual - Page 5
. NOTE żThis note symbol indicates points of particular interest for more efficient and convenient operation. WARNING This warning symbol identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. NOTICE THIS PRODUCT HAS BEEN - 2008 Kawasaki NINJA 250R | Owners Manual - Page 6
. This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual - 2008 Kawasaki NINJA 250R | Owners Manual - Page 7
This manual should be considered a permanent part of the motorcycle and should remain However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD - 2008 Kawasaki NINJA 250R | Owners Manual - Page 8
TABLE OF CONTENTS SPECIFICATIONS...SERIAL NUMBER LOCATIONS...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Speedometer and Tachometer ...Fuel Gauge ...Warning/Indicator Lights ...Key ...Ignition Switch/Steering Lock ...Right Handlebar - 2008 Kawasaki NINJA 250R | Owners Manual - Page 9
...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...Owner Satisfaction ...Reporting Safety Defects ...ENVIRONMENTAL PROTECTION ...LABEL INFORMATION ...MAINTENANCE RECORD ... 115 119 121 122 - 2008 Kawasaki NINJA 250R | Owners Manual - Page 10
8 SPECIFICATIONS SPECIFICATIONS DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Dry Weight ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Cylinder Numbering Method Firing Order DOHC, 2-cylinder, 4-stroke, liquid-cooled 249 cm3 (15.2 cu in.) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 11
SPECIFICATIONS 9 Carburetor Ignition System Ignition Timing (Electronically advanced) Spark Plugs Lubrication System Engine Oil Type : Keihin CVK30 × 2 Battery and coil (transistorized ignition) 10° BTDC @1 300 r/min (rpm) ∼ 35° BTDC @4 000 r/min (rpm) NGK CR8E or U24ESR-N Forced lubrication (wet - 2008 Kawasaki NINJA 250R | Owners Manual - Page 12
10 SPECIFICATIONS Final Reduction Ratio Overall Drive Ratio Gear Ratio 1st 2nd 3rd 4th 5th 6th FRAME Castor Trail Tire Size: Rim Size: Fuel Tank Capacity Front Rear Front Rear 26° 82 mm (3.2 in.) 110/70 - 17M/C (54H) 130/70 - 17M/C (62H) 17 × 2.75 17 × 3.50 18.0 L (4.8 US gal) 3.214 (45/14) 8.859 ( - 2008 Kawasaki NINJA 250R | Owners Manual - Page 13
SPECIFICATIONS 11 ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 6 Ah High beam 12 V 55 W × 2 Low beam 12 V 55 W 12 V 5/21 W Specifications subject to change without notice. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 14
12 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In - 2008 Kawasaki NINJA 250R | Owners Manual - Page 15
LOCATION OF PARTS 13 LOCATION OF PARTS 1. 2. 3. 4. 5. Clutch Lever Left Handlebar Switches Choke Lever Starter Lockout Switch Meter Instruments 6. 7. 8. 9. 10. Brake Fluid Reservoir (Front) Right Handlebar Switches Front Brake Lever Ignition Switch/Steering Lock Throttle Grip - 2008 Kawasaki NINJA 250R | Owners Manual - Page 16
14 LOCATION OF PARTS 11. 12. 13. 14. 15. Front Fork Headlight Turn Signal Light Spark Plugs Idle Adjusting Screw 16. 17. 18. 19. 20. Battery Seat Lock Tool Kit Tying Hooks Radiator 21. 22. 23. 24. Shift Pedal Side Stand Switch Side Stand Drive Chain - 2008 Kawasaki NINJA 250R | Owners Manual - Page 17
LOCATION OF PARTS 15 25. 26. 27. 28. 29. 30. License Plate Light Tail/Brake Light Passenger's Seat Fuse Box Rider's Seat Air Cleaner 31. 32. 33. 34. 35. 36. Carburetor Fuel Tank Fuel Tank Cap Radiator Cap Muffler Brake Caliper 37. Brake Disc 38. Brake Fluid Reservoir (Rear) 39. Rear Brake Light - 2008 Kawasaki NINJA 250R | Owners Manual - Page 18
16 LOCATION OF LABELS LOCATION OF LABELS 1. 2. 3. 4. Brake Fluid (Front) Brake Fluid (Rear) Daily Safety Checks Vehicle Emission Control Information (For further information of label, refer to the "LABEL INFORMATION" chapter.) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 19
LOCATION OF LABELS 17 5. 6. 7. *8. Tire and Load Data Important Drive Chain Information Battery Poison/Danger Vacuum Hose Routing Diagram * only on California model (For further information of label, refer to the "LABEL INFORMATION" chapter.) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 20
18 LOCATION OF LABELS 9. Noise Emission Control Information *10. Fuel Level * only on California model (For further information of label, refer to the "LABEL INFORMATION" chapter.) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 21
in an unsafe riding condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some - 2008 Kawasaki NINJA 250R | Owners Manual - Page 22
still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator, seat strap or grab rail. Do not - 2008 Kawasaki NINJA 250R | Owners Manual - Page 23
LOADING INFORMATION 21 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, - 2008 Kawasaki NINJA 250R | Owners Manual - Page 24
22 GENERAL INFORMATION GENERAL INFORMATION Meter Instruments A. Tachometer B. Oil Pressure Warning Light C. Neutral Indicator Light D. Speedometer E. Odometer F. Turn Signal Indicator Light G. High Beam Indicator Light H. Fuel Gauge I. Red Zone J. Reset Button K. Trip Meter L. Coolant Temperature - 2008 Kawasaki NINJA 250R | Owners Manual - Page 25
GENERAL INFORMATION 23 Speedometer and Tachometer The speedometer shows the speed of the vehicle. In the speedometer face are the odometer and trip meter. The odometer shows the total distance that the vehicle has been ridden. The trip meter shows the distance traveled since it was last reset to - 2008 Kawasaki NINJA 250R | Owners Manual - Page 26
24 GENERAL INFORMATION the Maintenance and Adjustment chapter for more detailed engine oil information. : When the headlight is on high beam, the high beam indicator light is lit. : When the turn signal switch is turned to left or right, the turn signal indicator light flashes on and off. N : When - 2008 Kawasaki NINJA 250R | Owners Manual - Page 27
GENERAL INFORMATION 25 Key This motorcycle has a combination key, which is used for the ignition switch/steering lock, seat lock, and fuel tank cap. Blank keys are available at your Kawasaki dealers. Ask your dealer to make any additional spare keys you may need, using your original key as a master - 2008 Kawasaki NINJA 250R | Owners Manual - Page 28
26 GENERAL INFORMATION Ignition Switch/Steering Lock This is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF or LOCK position. OFF ON LOCK Engine off. All electrical circuits off. Engine on. All electrical equipment can be used. Steering locked. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 29
GENERAL INFORMATION 27 3. Pull the key out. Right Handlebar Switches Engine Stop Switch: In addition to the ignition switch, the engine stop switch must be in the position for the motorcycle to operate. The engine stop switch is for emergency use. If some emergency requires stopping the engine, - 2008 Kawasaki NINJA 250R | Owners Manual - Page 30
electric starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions. A. Engine Stop Switch B. Starter Button - 2008 Kawasaki NINJA 250R | Owners Manual - Page 31
GENERAL INFORMATION 29 Left Handlebar Switches Dimmer Switch: High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam ( high beam indicator light is lit. ) High beam...( ) Low beam...( NOTE żWhen the headlight is on high beam, both head lights are lit. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 32
30 GENERAL INFORMATION Turn Signal Switch: When the turn signal switch is turned ) or right ( ), the to the left ( corresponding turn signal flashes on and off. To stop flashing, push the switch in. Horn Button: When the horn button is pushed, the horn sounds. Fuel Tank Cap To open the fuel tank - 2008 Kawasaki NINJA 250R | Owners Manual - Page 33
GENERAL INFORMATION 31 NOTE Fuel Tank Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. żDo not push on the key to close the cap, or the cap cannot be locked. A. Key Hole Cover B. Ignition Key C. Fuel Tank Cap A. B. C. D. Tank Cap - 2008 Kawasaki NINJA 250R | Owners Manual - Page 34
hesitation. Fuel Requirement: Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of its resistance to detonation or "knocking." The Antiknock Index is an average - 2008 Kawasaki NINJA 250R | Owners Manual - Page 35
damage. Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. Fuels Containing Oxygenates - 2008 Kawasaki NINJA 250R | Owners Manual - Page 36
unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up - 2008 Kawasaki NINJA 250R | Owners Manual - Page 37
"gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 38
36 GENERAL INFORMATION Fuel Tap The fuel tap is mounted behind the left side cover. The PRI position is useful only for completely draining the tank. NOTE żDo not operate the fuel tap for normal riding. żIf the fuel tap is operated for draining the tank, the fuel tap should be in ON position. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 39
GENERAL INFORMATION 37 WARNING Practice operating the fuel tap with the motorcycle stopped. To prevent an accident you should be able to operate the fuel tap while riding without taking your eyes off the road. Be careful not to touch the hot engine while operating the fuel tap. Do not leave the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 40
38 GENERAL INFORMATION NOTE Seats Passenger's Seat Removal Remove the passenger's seat by inserting the ignition key into the seat lock, and turning it clockwise. żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does not start if the transmission - 2008 Kawasaki NINJA 250R | Owners Manual - Page 41
GENERAL INFORMATION 39 out the left and right side covers, • Pull while pulling the projections out. the bolts and pull off the seat • Remove to the up and rear. A. Side Cover (Right Side) B. Bolt C. Projections A. Bolt B. Rider's Seat C. Pull Up and Rear Seat Installation Install the rider's - 2008 Kawasaki NINJA 250R | Owners Manual - Page 42
40 GENERAL INFORMATION Rider's Seat Insert the tabs on the rear of the rider's seat into the slots on the frame and tighten the bolts. • the left and right side covers • Install and tighten bolts. • • Passenger's Seat Insert the tab of the bracket into the slot in the rear of the passenger's - 2008 Kawasaki NINJA 250R | Owners Manual - Page 43
GENERAL INFORMATION 41 down the front part of the pas• Push senger's seat until the lock clicks. Helmet Hooks Helmets can be secured to the motorcycle using the helmet hooks located under the passenger's seat. A. B. C. D. Projection Slot Tab Insert A. Helmet Hooks up the front and rear ends of - 2008 Kawasaki NINJA 250R | Owners Manual - Page 44
kit in the compartment provided. The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. The tool kit should be fixed by the tool kit cover. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 45
GENERAL INFORMATION 43 Tying Hooks When tying up light loads to the seat, use the tying hooks located on the left and right sides of the rear fairing. A. Tool Kit B. Tool Kit Cover A. Tying Hooks - 2008 Kawasaki NINJA 250R | Owners Manual - Page 46
44 BREAK-IN BREAK-IN The first 1,600 km (1,000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers. The - 2008 Kawasaki NINJA 250R | Owners Manual - Page 47
acceleration, and hard cornering. In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner have the initial maintenance service performed by a competent mechanic following the procedures in the Service Manual. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 48
46 HOW TO RIDE THE MOTORCYCLE HOW TO RIDE THE MOTORCYCLE Starting the Engine • Check that the engine stop switch is position. in the the ignition key to "ON". • Turn sure the transmission is in neu• Make tral. A. Engine Stop Switch B. Starter Button C. Neutral Indicator Light D. Ignition Switch E. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 49
HOW TO RIDE THE MOTORCYCLE 47 NOTE CAUTION Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the battery power recover. żWhen the engine - 2008 Kawasaki NINJA 250R | Owners Manual - Page 50
48 HOW TO RIDE THE MOTORCYCLE choke, push the choke lever all the way back. NOTE żIf you drive the motorcycle before the engine is warmed up, return the choke to the off position as soon as your start moving. CAUTION A. Clutch Lever B. Starter Lockout Switch return the choke lever • Gradually - 2008 Kawasaki NINJA 250R | Owners Manual - Page 51
HOW TO RIDE THE MOTORCYCLE 49 Jump Starting If your motorcycle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be used to start the engine. WARNING Battery acid generates hydrogen gas which is flammable and - 2008 Kawasaki NINJA 250R | Owners Manual - Page 52
50 HOW TO RIDE THE MOTORCYCLE up the cover. (Refer to the Bat• Pull tery section of the "Maintenance and a jumper cable from the • Connect positive (+) terminal of the booster battery to the positive (+) terminal of the motorcycle battery. Adjustment" chapter.) another jumper cable from • Connect - 2008 Kawasaki NINJA 250R | Owners Manual - Page 53
HOW TO RIDE THE MOTORCYCLE 51 the standard engine starting • Follow procedure. Moving Off CAUTION Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let - 2008 Kawasaki NINJA 250R | Owners Manual - Page 54
52 HOW TO RIDE THE MOTORCYCLE NOTE Shifting Gears żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does not start if the transmission is in gear and the side stand is down. żWhen the headlight is on high beam, two headlight beams are lit, and on - 2008 Kawasaki NINJA 250R | Owners Manual - Page 55
HOW TO RIDE THE MOTORCYCLE 53 Vehicle speed when shifting Shifting up 1st ĺ 2nd 2nd ĺ 3rd 3rd ĺ 4th 4th ĺ 5th 5th ĺ 6th km/h (mph) 20 (12) 25 (15) 30 (19) 35 (21) 40 (28) Shifting down 6th ĺ 5th 5th ĺ 4th 4th ĺ 3rd 3rd ĺ 2nd 2nd ĺ 1st km/h (mph) 25 (15) 20 (12) 15 ( 9) 15 ( 9) 15 ( 9) NOTE żThe - 2008 Kawasaki NINJA 250R | Owners Manual - Page 56
54 HOW TO RIDE THE MOTORCYCLE Braking • • • Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping, - 2008 Kawasaki NINJA 250R | Owners Manual - Page 57
HOW TO RIDE THE MOTORCYCLE 55 Stopping the Engine the throttle completely. • Close Shift the into neutral. • Turn the transmission ignition key to "OFF". • Support the motorcycle a firm, • level surface with the sideon stand. • Lock the steering. A. Rear Brake Pedal - 2008 Kawasaki NINJA 250R | Owners Manual - Page 58
Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the carburetor and stick the throttle open. 2. During removal of the air cleaner - 2008 Kawasaki NINJA 250R | Owners Manual - Page 59
such as grasses or dry leaves may contact with muffler or exhaust pipe. Shift the transmission into neutral and turn the ignition key to "OFF". Support the motorcycle on a firm, level surface with the side stand. CAUTION Do not park on a soft or steeply inclined surface, or the motorcycle may fall - 2008 Kawasaki NINJA 250R | Owners Manual - Page 60
58 HOW TO RIDE THE MOTORCYCLE Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. Platinum and rhodium in the converter react with carbon monoxide and hydrocarbons to convert them into carbon dioxide and water resulting in much cleaner exhaust gases to - 2008 Kawasaki NINJA 250R | Owners Manual - Page 61
HOW TO RIDE THE MOTORCYCLE 59 the vehicle with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture flowing out of engine excessively accelerates reaction in the converter allowing the converter to overheat and become damaged when the engine is hot, or reduces - 2008 Kawasaki NINJA 250R | Owners Manual - Page 62
60 SAFE OPERATION SAFE OPERATION Safe Riding Technique The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. is clear. Do not rely solely on the rear view mirror; you may misjudge For safety, eye protection and a - 2008 Kawasaki NINJA 250R | Owners Manual - Page 63
SAFE OPERATION 61 When going down long slopes, control vehicle speed by closing the throttle. Use the front and rear brakes for auxiliary braking. On rainy days, rely more on the throttle to control vehicle speed and less on the front and rear brakes. The throttle should also be used judiciously to - 2008 Kawasaki NINJA 250R | Owners Manual - Page 64
62 SAFE OPERATION Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment - 2008 Kawasaki NINJA 250R | Owners Manual - Page 65
SAFE OPERATION 63 Drive chain ...Slack 20 ∼ 30 mm (0.8 ∼ 1.2 in.) Lubricate the dive chain if dry. Nuts, bolts, fasteners .. Check that steering and suspension components, axles, and all controls are properly tightened or fastened. Steering ...Action smooth but not loose from lock to lock. No - 2008 Kawasaki NINJA 250R | Owners Manual - Page 66
64 SAFE OPERATION Additional Considerations for High Speed Operation Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of - 2008 Kawasaki NINJA 250R | Owners Manual - Page 67
SAFE OPERATION 65 WARNING Handling characteristics of a motorcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation unless you have received sufficient training and have the required skills. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 68
66 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and - 2008 Kawasaki NINJA 250R | Owners Manual - Page 69
MAINTENANCE AND ADJUSTMENT 67 EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and - 2008 Kawasaki NINJA 250R | Owners Manual - Page 70
modifications only are not considered to be emissions system "tampering" and vehicle performance is generally unchanged as a result. Installation Instructions: High altitude adjustment requires replacement of certain carburetor components. Installation of these optional parts may be performed by an - 2008 Kawasaki NINJA 250R | Owners Manual - Page 71
Service Manual. MAINTENANCE AND WARRANTY Proper maintenance is necessary to ensure that your motorcycle will continue to have low emission levels. This Owner's Manual recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. The Kawasaki Limited - 2008 Kawasaki NINJA 250R | Owners Manual - Page 72
70 MAINTENANCE AND ADJUSTMENT TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design - 2008 Kawasaki NINJA 250R | Owners Manual - Page 73
MAINTENANCE AND ADJUSTMENT 71 Periodic Maintenance Chart 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes first 1 (0.6) 6 (4) *Odometer Reading km × 1 000 (mile × 1 000) See Page 12 18 (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Engine Items) Air cleaner element - clean - 2008 Kawasaki NINJA 250R | Owners Manual - Page 74
72 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first 1 (0.6) 6 (4) *Odometer Reading km × 1 000 (mile × 1 000) See Page 12 18 (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Engine Items) K K K Fuel leak (fuel hose and pipe) - inspect Fuel hoses damage inspect Fuel hoses installation - 2008 Kawasaki NINJA 250R | Owners Manual - Page 75
MAINTENANCE AND ADJUSTMENT 73 Frequency Whichever comes first 1 (0.6) 6 (4) *Odometer Reading km × 1 000 (mile × 1 000) See Page 12 18 (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Engine Items) Air suction system damage - inspect (e) Evaporative emission control system - function (California - 2008 Kawasaki NINJA 250R | Owners Manual - Page 76
(play, engagement, disengagement) - inspect Drive chain lubrication condition - inspect # Drive chain slack - inspect # Drive chain wear - inspect # K Drive chain guide wear inspect Wheels and tires: Tire air pressure - inspect Every • • • • 105 113 108 every 600 km (400 mile) every 1 000 km - 2008 Kawasaki NINJA 250R | Owners Manual - Page 77
MAINTENANCE AND ADJUSTMENT 75 Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1000 (mile × 1000) See Page 6 12 18 (4) (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Chassis Items) Wheels/tires damage inspect Tire tread wear, abnormal wear - inspect K Wheel bearings damage inspect - 2008 Kawasaki NINJA 250R | Owners Manual - Page 78
76 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first 1 (0.6) 6 (4) *Odometer Reading km × 1000 (mile × 1000) See Page 12 18 (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Chassis Items) Brake fluid level - inspect Brake operation (effectiveness, play, drag) inspect Brake light switch - 2008 Kawasaki NINJA 250R | Owners Manual - Page 79
MAINTENANCE AND ADJUSTMENT 77 Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1000 (mile × 1000) See Page 6 12 18 (4) (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Chassis Items) Uni-trak rocker arm operation - inspect Uni-trak tie rods operation inspect K Swingarm pivot - - 2008 Kawasaki NINJA 250R | Owners Manual - Page 80
78 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first 1 (0.6) 6 (4) *Odometer Reading km × 1000 (mile × 1000) See Page 12 18 (7.5) (12) 24 (15) 30 36 (20) (24) Operation (Chassis Items) Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - inspect - 2008 Kawasaki NINJA 250R | Owners Manual - Page 81
MAINTENANCE AND ADJUSTMENT 79 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) 12 (7.5) *Odometer Reading km × 1 000 (mile × 1 000) See Page 24 (15) 36 (24) 48 (30) 96 Change/Replacement Items Air cleaner element # (e) Engine oil # Oil filter K Fuel hoses K Coolant K Radiator hoses - 2008 Kawasaki NINJA 250R | Owners Manual - Page 82
) See Page 24 (15) 36 (24) 48 (30) Change/Replacement Items K Rubber parts of master cylinder and caliper Spark plug (e) Every 4 years • • • • • - 92 K: Should be serviced by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here - 2008 Kawasaki NINJA 250R | Owners Manual - Page 83
MAINTENANCE AND ADJUSTMENT 81 Engine Oil In order for the engine, transmission, and clutch to function properly, maintain the engine oil at the proper level, and change the oil and replace the oil filter in accordance with the Periodic Maintenance Chart. Not only do dirt and metal particles collect - 2008 Kawasaki NINJA 250R | Owners Manual - Page 84
82 MAINTENANCE AND ADJUSTMENT the engine oil level through • Check the oil level gauge. With the motorcycle held level, the oil level should come up between the upper and lower level lines next to the gauge. the oil level is too high, remove the • If excess oil through the oil filler open- • ing - 2008 Kawasaki NINJA 250R | Owners Manual - Page 85
MAINTENANCE AND ADJUSTMENT 83 CAUTION If this light stays on when the engine speed is slightly above the idle speed, stop the engine immediately and find the cause. an oil pan beneath the engine. • Place Remove engine oil drain plug. • A. Engine Oil Drain Plug B. Oil Filter Mounting Bolt A. Oil - 2008 Kawasaki NINJA 250R | Owners Manual - Page 86
84 MAINTENANCE AND ADJUSTMENT WARNING Motor oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved disposal methods or possible recycling. the oil filter is to be replaced, re• If move the oil filter mounting bolt and • drop out the oil filter. Replace - 2008 Kawasaki NINJA 250R | Owners Manual - Page 87
gasket. Proper torque for it is shown in the table. specified in the table. NOTE żIf a torque wrench is not available, this item should be serviced by a Kawasaki dealer. NOTE żReplace any gasket with a new one. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 88
86 MAINTENANCE AND ADJUSTMENT Recommended Engine Oil Type: API SE, SF or SG API SH, SJ or SL with JASO MA Viscosity: SAE 10W-40 Engine Oil Capacity Capacity: 1.3 L (1.4 US qt) [when filter is not removed] 1.6 L (1.7 US qt) [when filter is removed] 1.7 L (1.8 US qt) [when engine is completely dry] - 2008 Kawasaki NINJA 250R | Owners Manual - Page 89
MAINTENANCE AND ADJUSTMENT 87 Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. CAUTION Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair - 2008 Kawasaki NINJA 250R | Owners Manual - Page 90
efficiency of the cooling system. WARNING Use coolant containing corrosion inhibitors made specifically for aluminum engines and radiators in accordance with the instructions of the manufacturer. Chemicals are harmful to the human body. Soft or distilled water must be used with the antifreeze (see - 2008 Kawasaki NINJA 250R | Owners Manual - Page 91
properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. NOTE żA permanent type of antifreeze is installed in the cooling system when shipped. It is colored green and contains - 2008 Kawasaki NINJA 250R | Owners Manual - Page 92
90 MAINTENANCE AND ADJUSTMENT the coolant level if it is be• Check tween the F (Full) and L (Low) level lines. the amount of coolant is insuffi• If cient, remove the right side cover and add coolant into the reserve tank. the right side cover by re• Remove moving the bolt. Coolant Filling NOTE ż - 2008 Kawasaki NINJA 250R | Owners Manual - Page 93
MAINTENANCE AND ADJUSTMENT 91 the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. NOTE żIn an emergency you can add water alone to the coolant reserve tank, however it must be returned to the correct mixture ratio by the addition of - 2008 Kawasaki NINJA 250R | Owners Manual - Page 94
replaced in accordance with the Periodic Maintenance Chart. Spark plug removal should be done only by a competent mechanic following the instructions in the Service Manual. Spark Plug Standard Plug Plug Gap Tightening Torque ND U24ESR-N NGK CR8E 0.7 ∼ 0.8 mm (0.028 ∼ 0.032 in.) 13 N·m (1.3 kgf·m, 10 - 2008 Kawasaki NINJA 250R | Owners Manual - Page 95
MAINTENANCE AND ADJUSTMENT 93 Hotter Spark Plug NGK CR7E or ND U22ESR-N Evaporative Emission Control System (California model only) This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are - 2008 Kawasaki NINJA 250R | Owners Manual - Page 96
94 MAINTENANCE AND ADJUSTMENT Kawasaki Clean Air System The Kawasaki Clean Air System (KCA) is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The KCA System allows - 2008 Kawasaki NINJA 250R | Owners Manual - Page 97
there are abnormal engine noises. Air suction valve removal and inspection should be done only by a competent mechanic following the instructions in the Service Manual. Valve Clearance Valve and valve seat wear decreases valve clearance, upsetting valve timing. CAUTION If valve clearance is left - 2008 Kawasaki NINJA 250R | Owners Manual - Page 98
96 MAINTENANCE AND ADJUSTMENT Air Cleaner A clogged air cleaner restricts the engine's air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling. The air cleaner element must be cleaned in accordance with the Periodic Maintenance Chart. In dusty areas, the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 99
MAINTENANCE AND ADJUSTMENT 97 out the air cleaner element from • Pull the air cleaner housing. A. Element B. Frame A. Element • Remove the element from the frame. a clean, lint-free towel into the • Push air cleaner housing to keep dirt or the element material for dam• Inspect age. If any part - 2008 Kawasaki NINJA 250R | Owners Manual - Page 100
98 MAINTENANCE AND ADJUSTMENT WARNING If dirt or dust is allowed to pass through into the carburetor, the throttle may become stuck, possibly causing an accident. cleaning, saturate the element • After with SE, SF or SG class SAE 30W motor oil, squeeze out the excess oil, then wrap it in a clean - 2008 Kawasaki NINJA 250R | Owners Manual - Page 101
MAINTENANCE AND ADJUSTMENT 99 run down from the air cleaner housing. WARNING Be sure to install the drain cap after draining. Oil on tires will make them slippery and can cause an accident and injury. A. Drain Cap there are any oil in the drain cap, • If remove the cap from the lower end of the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 102
100 MAINTENANCE AND ADJUSTMENT Throttle Control System Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if necessary. Throttle Grip The throttle grip controls the butterfly valves in the carburetor. If the throttle grip has excessive play due to either - 2008 Kawasaki NINJA 250R | Owners Manual - Page 103
turn the adjuster until the proper amount of throttle grip play is obtained. • • be done only by a competent mechanic following the instructions in the Service Manual. With the engine idling, turn the handlebar to each side. If handlebar movement changes the idle speed, the throttle cables may be - 2008 Kawasaki NINJA 250R | Owners Manual - Page 104
to enable easy starting when the engine is cold. If starting difficulty or rich fuel mixture trouble occurs, inspect the choke lever, and adjust it if necessary. Inspection Check that the choke the choke cable adjusted only by a competent mechanic following the instructions in the Service Manual. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 105
MAINTENANCE AND ADJUSTMENT 103 Carburetors The carburetor adjustments, idle speed and synchronization, should be performed in accordance with the Periodic Maintenance Chart or whenever the idle speed is disturbed. The following procedure covers the idle speed adjustment. Carburetor synchronization - 2008 Kawasaki NINJA 250R | Owners Manual - Page 106
104 MAINTENANCE AND ADJUSTMENT Idle Speed 1 250 ∼ 1 350 r/min (rpm) the engine idling, turn the han• With dlebar to each side. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or they may be damaged. Be sure to correct any of these - 2008 Kawasaki NINJA 250R | Owners Manual - Page 107
MAINTENANCE AND ADJUSTMENT 105 Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart. Clutch Lever Play 2 ∼ 3 mm (0.08 ∼ 0.12 in.) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 108
106 MAINTENANCE AND ADJUSTMENT the adjuster so that the clutch • Turn lever will have the specified free play. WARNING Be sure the upper end of the clutch outer cable is fully seated in its fitting, or it could slip into place later, creating enough cable play to prevent clutch disengagement, - 2008 Kawasaki NINJA 250R | Owners Manual - Page 109
MAINTENANCE AND ADJUSTMENT 107 Drive Chain The drive chain slack and lubrication must be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted - either too loose - 2008 Kawasaki NINJA 250R | Owners Manual - Page 110
108 MAINTENANCE AND ADJUSTMENT Drive Chain Slack Standard 20 ∼ 30 mm (0.8 ∼ 1.2 in.) Chain Slack Adjustment Loosen the left and right chain adjuster locknuts. Remove the cotter pin, and loosen the rear axle nut. the chain is too loose, turn in the left • If and right chain adjusting nuts evenly. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 111
MAINTENANCE AND ADJUSTMENT 109 keep the chain and wheel properly • To aligned, the notch on the left wheel alignment indicator should align with the same swingarm mark that the right indicator notch aligns with. NOTE żWheel alignment can also be checked using the straightedge or string method. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 112
110 MAINTENANCE AND ADJUSTMENT NOTE NOTE żIf a torque wrench is not available, this item should be serviced by a Kawasaki dealer. the wheel, measure the chain • Rotate slack again at the tightest position, żWhen inserting the cotter pin, if the slots in the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 113
MAINTENANCE AND ADJUSTMENT 111 WARNING If the axle nut is not securely tightened or the cotter pin is not installed, an unsafe riding condition may result. the rear brake (see the Brakes • Check section). Wear Inspection Remove the bolts to take off the chain cover. • A. Chain Cover B. Bolts - 2008 Kawasaki NINJA 250R | Owners Manual - Page 114
112 MAINTENANCE AND ADJUSTMENT • wear unevenly, take measurements at several places. If the length exceeds the service limit, the chain should be replaced. Drive Chain 20-Link Length Service Limit 323 mm (12.7 in.) WARNING For safety, use only the standard chain. It is an endless type and should - 2008 Kawasaki NINJA 250R | Owners Manual - Page 115
MAINTENANCE AND ADJUSTMENT 113 NOTE NOTE żSprocket wear is exaggerated for illustration. See Service Manual for wear limits. żWhen installing the chain cover, in- sert the chain cover to the groove, and tighten the bolts. A. Good Teeth B. Worn Teeth C. Damaged - 2008 Kawasaki NINJA 250R | Owners Manual - Page 116
114 MAINTENANCE AND ADJUSTMENT heavy oil such as SAE 90 is preferred to a lighter oil because it will stay on the chain longer and provide better lubrication. Apply oil to the sides of the rollers so that it will penetrate to the rollers and bushings. Apply oil to the O-rings so that the O-rings - 2008 Kawasaki NINJA 250R | Owners Manual - Page 117
MAINTENANCE AND ADJUSTMENT 115 Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki - 2008 Kawasaki NINJA 250R | Owners Manual - Page 118
116 MAINTENANCE AND ADJUSTMENT Fluid Level Inspection The brake fluid level in the front brake fluid reservoir must be kept above the line (lower level line) next to the gauge and that in the rear brake fluid reservoir (located near the rear fender) must be kept between the upper and lower level - 2008 Kawasaki NINJA 250R | Owners Manual - Page 119
MAINTENANCE AND ADJUSTMENT 117 the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in the brake lines, and fill the reservoir to the upper level line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. WARNING Do - 2008 Kawasaki NINJA 250R | Owners Manual - Page 120
118 MAINTENANCE AND ADJUSTMENT NOTE żFirst, tighten until slight resistance is felt indicating that the cap is seated on the reservoir body; then, tighten the cap an additional 1/6 turn while holding the brake fluid reservoir body. Fluid Change Have the brake fluid changed by an authorized - 2008 Kawasaki NINJA 250R | Owners Manual - Page 121
MAINTENANCE AND ADJUSTMENT 119 Brake Light Switches When either the front or rear brake is applied, the brake light goes on. The front brake light switch requires no adjustment, but the rear brake light switch should be adjusted in accordance with the Periodic Maintenance Chart. Inspection Turn the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 122
120 MAINTENANCE AND ADJUSTMENT Adjustment To adjust the rear brake light switch, move the switch up or down by turning the switch body. • CAUTION To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. A. B. C. D. Rear Brake - 2008 Kawasaki NINJA 250R | Owners Manual - Page 123
MAINTENANCE AND ADJUSTMENT 121 Front Fork The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever, pump the front fork up and down by several times for inspection of smooth stroke. Visually inspect - 2008 Kawasaki NINJA 250R | Owners Manual - Page 124
122 MAINTENANCE AND ADJUSTMENT Rear Shock Absorbers The rear shock absorber operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Spring Preload Adjustment The spring preload adjuster on the rear shock absorber has 5 positions. accordance with the following - 2008 Kawasaki NINJA 250R | Owners Manual - Page 125
MAINTENANCE AND ADJUSTMENT 123 WARNING This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read Service Manual for instructions. Do not incinerate, puncture or open. Wheels Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 126
124 MAINTENANCE AND ADJUSTMENT WARNING The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires, rims, and air valves must be used for replacement. Do not install tube-type tires on tubeless rims. The beads may not seat properly - 2008 Kawasaki NINJA 250R | Owners Manual - Page 127
MAINTENANCE AND ADJUSTMENT 125 your tires may adversely affect handling and performance of your motorcycle and can result in loss of control. The maximum recommended load in addition to vehicle weight is 170 kg (375 lb), including rider, passenger, baggage, and accessories. Remove the air valve cap - 2008 Kawasaki NINJA 250R | Owners Manual - Page 128
126 MAINTENANCE AND ADJUSTMENT Tire Wear, Damage As the tire tread wears down, the tire becomes more susceptible to puncture and failure. An accepted estimate is that 90% of all tire failures occur during the last 10% of tread life (90 % worn). So it is false economy and unsafe to use the tires - 2008 Kawasaki NINJA 250R | Owners Manual - Page 129
MAINTENANCE AND ADJUSTMENT 127 WARNING To ensure safe handling and stability, use only the recommended standard tires for replacement, inflated to the standard pressure. Tires that have been punctured and repaired do not have the same capabilities as undamaged tires. Do not exceed 100 km/h (60 mph) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 130
or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain - 2008 Kawasaki NINJA 250R | Owners Manual - Page 131
MAINTENANCE AND ADJUSTMENT 129 type of battery and ambient temperature. As temperatures rise, so does the discharge rate. Every 15°C (27°F) doubles the rate. Electrical accessories, such as digital clocks and computer memory, also draw current from the battery even when the key is switched off. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 132
130 MAINTENANCE AND ADJUSTMENT Current Drain Discharging Ampere 7 mA 10 mA 15 mA 20 mA 30 mA Days from 100% charged to 50% Discharged 60 Days 42 Days 28 Days 21 Days 14 Days Days from 100% charged to 100% Discharged 119 Days 83 Days 56 Days 42 Days 28 Days Sulfation occurs when the battery is left - 2008 Kawasaki NINJA 250R | Owners Manual - Page 133
install a conventional battery in this motorcycle, or the electrical system cannot work properly. • • NOTE żIf you charge the sealed battery, never fail to observe the instructions shown in the label on the battery. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 134
132 MAINTENANCE AND ADJUSTMENT WARNING Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. Battery Removal Remove the bolts and the left and right side covers. Remove the rider's seat. Unscrew the cover screw and pull up the cover. • • • A. - 2008 Kawasaki NINJA 250R | Owners Manual - Page 135
MAINTENANCE AND ADJUSTMENT 133 NOTE żInstall the battery in the reverse order of the Battery Removal. CAUTION Installing the (-) cable to the (+) terminal of the battery or the (+) cable to the (-) terminal of the battery can seriously damage the electrical system. a light coat of grease on the - 2008 Kawasaki NINJA 250R | Owners Manual - Page 136
134 MAINTENANCE AND ADJUSTMENT slots of the battery case and tighten the screw. Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. Turn the horizontal adjuster - 2008 Kawasaki NINJA 250R | Owners Manual - Page 137
MAINTENANCE AND ADJUSTMENT 135 Vertical Adjustment The headlight beam is adjustable vertically. If adjusted too low, neither low nor high beam will illuminate the road far enough ahead. If adjusted too high, the high beam will fail to illuminate the road close ahead, and the low beam will blind - 2008 Kawasaki NINJA 250R | Owners Manual - Page 138
136 MAINTENANCE AND ADJUSTMENT NOTE Fuses Fuses are arranged in the fuse box located under the rider's seat. The main fuse is mounted on the starter relay located under the rider's seat. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it - 2008 Kawasaki NINJA 250R | Owners Manual - Page 139
MAINTENANCE AND ADJUSTMENT 137 A. Fuse Box B. Fuses C. Spare Parts A. Main Fuse - 2008 Kawasaki NINJA 250R | Owners Manual - Page 140
138 MAINTENANCE AND ADJUSTMENT WARNING Do not use any substitute for the standard fuse. Replace the blown fuse with a new one of the correct capacity, as specified on the fuse box and main fuse. General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in - 2008 Kawasaki NINJA 250R | Owners Manual - Page 141
with a pressure cable lubber: ż (K)Clutch Inner Cable Upper End ż (K)Throttle Inner Cable Upper Ends *ż Speedometer Inner Cable (K) : Should be serviced by an authorized Kawasaki dealer. *: Grease the lower part of the inner cable sparingly. ż (K)Clutch Inner Cable ż (K)Throttle Inner Cables - 2008 Kawasaki NINJA 250R | Owners Manual - Page 142
140 MAINTENANCE AND ADJUSTMENT żInsert the speedometer inner cable into the speedometer gear housing while turning the wheel so that the slot in the end of the cable will seat in the tongue of the speedometer pinion. A. Grease NOTE żAfter connecting the cables, adjust them. żMaking sure that - 2008 Kawasaki NINJA 250R | Owners Manual - Page 143
MAINTENANCE AND ADJUSTMENT 141 Cleaning Your Motorcycle General Precautions Frequent and proper care of your Kawasaki motorcycle will enhance its appearance, optimize overall performance, and extend its useful life. Covering your motorcycle with a high quality, breathable motorcycle cover will help - 2008 Kawasaki NINJA 250R | Owners Manual - Page 144
142 MAINTENANCE AND ADJUSTMENT Washing Your Motorcycle Rinse your bike with cold water from a garden hose to remove any loose dirt. Mix a mild neutral detergent (designed for motorcycles or automobiles) and water in bucket. Use a soft cloth or sponge to wash your motorcycle. If needed, use a mild - 2008 Kawasaki NINJA 250R | Owners Manual - Page 145
MAINTENANCE AND ADJUSTMENT 143 the boot is damaged, replace it with • If a new one. If the boot is not positioned in the groove correctly, replace it in the correct position. • several times. This helps dry the brakes and restores them to normal operating performance. Lubricate the drive chain to - 2008 Kawasaki NINJA 250R | Owners Manual - Page 146
or as conditions require. Avoid surfaces with "satin" or "flat" finishes. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield - 2008 Kawasaki NINJA 250R | Owners Manual - Page 147
MAINTENANCE AND ADJUSTMENT 145 should be washed with a mild neutral detergent and finished with a spray polish. Aluminum wheels, both painted and unpainted can be cleaned with special non-acid based wheel spray cleaners. Leather, Vinyl, and Rubber If your motorcycle has leather accessories, special - 2008 Kawasaki NINJA 250R | Owners Manual - Page 148
146 MAINTENANCE AND ADJUSTMENT Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki - 2008 Kawasaki NINJA 250R | Owners Manual - Page 149
MAINTENANCE AND ADJUSTMENT 147 10. Front Axle Nut 11. Front Brake Master Cylinder Clamp Bolt 12. Caliper Mounting Bolts 13. Rear Axle Nut 14. Brake Disk Mounting Bolts 15. Rear Master Cylinder Mounting Bolts 16. Rear Shock Absorber Mounting Nuts 17. Brake Pedal Mounting Bolt 18. UNI TRACK Lever Rod - 2008 Kawasaki NINJA 250R | Owners Manual - Page 150
148 STORAGE STORAGE the entire vehicle thoroughly. • Clean Run the engine for about five minutes to warm the oil, shut it off, and drain the • engine oil. Preparation for Storage: WARNING Motorcycle oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved - 2008 Kawasaki NINJA 250R | Owners Manual - Page 151
STORAGE 149 WARNING Gasoline is extremely flammable and can be explosive under certain conditions. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Gasoline is a toxic - 2008 Kawasaki NINJA 250R | Owners Manual - Page 152
150 STORAGE • Put a cover over the motorcycle to keep dust and dirt from collecting on it. Preparation after Storage: the plastic bags from the mufflers. • Remove Install the in the motorcycle and charge the battery if necessary. • Fill the fuelbattery tank with fuel. • Check all the points listed - 2008 Kawasaki NINJA 250R | Owners Manual - Page 153
TROUBLESHOOTING GUIDE 151 TROUBLESHOOTING GUIDE Engine Does Not Start: Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery leads do not make good electrical - 2008 Kawasaki NINJA 250R | Owners Manual - Page 154
dealer and to Kawasaki Motors Corp., U.S.A. If you have a problem concerning warranty or service, please take the following action: Contact the owner and/or service manager of your authorized Kawasaki dealer. Fully explain your problem and ask for assistance in resolving the situation. The OWNER of - 2008 Kawasaki NINJA 250R | Owners Manual - Page 155
receipt of your correspondence we will contact the dealership and work with them in resolving your problem. In order to provide a permanent record, all warranty and service resolutions take place only through written correspondence. Please send your correspondence to: CONSUMER RELATIONS KAWASAKI - 2008 Kawasaki NINJA 250R | Owners Manual - Page 156
that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at - 2008 Kawasaki NINJA 250R | Owners Manual - Page 157
ENVIRONMENTAL PROTECTION 155 ENVIRONMENTAL PROTECTION To protect our environment, properly discard used batteries, tires, engine oil, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their proper - 2008 Kawasaki NINJA 250R | Owners Manual - Page 158
156 LABEL INFORMATION LABEL INFORMATION (1) (2) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 159
LABEL INFORMATION 157 (3) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 160
158 LABEL INFORMATION (4) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 161
LABEL INFORMATION 159 (4) only on California model - 2008 Kawasaki NINJA 250R | Owners Manual - Page 162
160 LABEL INFORMATION (5) (6) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 163
LABEL INFORMATION 161 (7) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 164
162 LABEL INFORMATION (8) only on California model (9) - 2008 Kawasaki NINJA 250R | Owners Manual - Page 165
LABEL INFORMATION 163 (10) only on California model - 2008 Kawasaki NINJA 250R | Owners Manual - Page 166
164 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed Dealer Name - 2008 Kawasaki NINJA 250R | Owners Manual - Page 167
MAINTENANCE RECORD 165 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 168
166 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 169
MAINTENANCE RECORD 167 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 170
168 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 171
MAINTENANCE RECORD 169 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 172
170 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 173
MAINTENANCE RECORD 171 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 174
172 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2008 Kawasaki NINJA 250R | Owners Manual - Page 175
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