2009 Kawasaki VERSYS Owners Manual

2009 Kawasaki VERSYS Manual

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  • 2009 Kawasaki VERSYS | Owners Manual - Page 1
  • 2009 Kawasaki VERSYS | Owners Manual - Page 2
  • 2009 Kawasaki VERSYS | Owners Manual - Page 3
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the Foreword.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 4
    or procedures which, if not strictly observed, could result in damage to or destruction of equipment. WARNING This warning symbol identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. żThis note symbol indicates points of
  • 2009 Kawasaki VERSYS | Owners Manual - Page 5
    . This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual
  • 2009 Kawasaki VERSYS | Owners Manual - Page 6
    available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD.Consumer Products & Machinery Company © 2008 Kawasaki
  • 2009 Kawasaki VERSYS | Owners Manual - Page 7
    TABLE OF CONTENTS SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING AND ACCESSORIES INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Tachometer: ...LCD (Speedometer, Clock, Odometer, Trip Meters, Fuel Level Gauge):...Warning/Indicator Lights: ...
  • 2009 Kawasaki VERSYS | Owners Manual - Page 8
    Absorber...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...OWNER SATISFACTION...REPORTING SAFETY DEFECTS ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 118 121 121 123 125 133 138
  • 2009 Kawasaki VERSYS | Owners Manual - Page 9
    SPECIFICATIONS 7 SPECIFICATIONS DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Cylinder Numbering Method DOHC, 4-valve, 2-cylinder, 4-stroke, liquid-cooled 649 cm³ (39.6 cu in.) 83 ×
  • 2009 Kawasaki VERSYS | Owners Manual - Page 10
    8 SPECIFICATIONS Firing Order Carburetion System Ignition System Ignition Timing (Electronically advanced) Spark Plugs Lubrication System Engine Oil Type: 1-2 FI (Fuel Injection) Battery and coil (transistorized ignition) 10° BTDC @1 300 r/min (rpm) ∼ 33° BTDC @5 000 r/min (rpm) NGK CR9EIA-9 Forced
  • 2009 Kawasaki VERSYS | Owners Manual - Page 11
    SPECIFICATIONS 9 Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio 1st 2nd 3rd 4th 5th 6th FRAME Castor Trail Tire Size: Rim Size: Front Rear Front 2.095 (88/42) 3.067 (46/15) 5.473 (Top gear) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.111 (30/27) 0.966 (28/29) 0.852 (
  • 2009 Kawasaki VERSYS | Owners Manual - Page 12
    10 SPECIFICATIONS Rear Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight LED Tail/Brake Light 12 V 10 Ah 12 V 55 W/55 W (Hi/Lo) 0.4/3.7 W 17 × 4.50 19.0 L (5.0 US gal) Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an authorized Kawasaki dealer.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 13
    SERIAL NUMBER LOCATIONS 11 SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer. when ordering parts. In
  • 2009 Kawasaki VERSYS | Owners Manual - Page 14
    12 LOCATION OF PARTS LOCATION OF PARTS 1. 2. 3. 4. Clutch Lever Left Handlebar Switches Meter Instruments Brake Fluid Reservoir (Front) 5. 6. 7. 8. Right Handlebar Switches Front Brake Lever Throttle Grip Ignition Switch/Steering Lock
  • 2009 Kawasaki VERSYS | Owners Manual - Page 15
    LOCATION OF PARTS 13 9. 10. 11. 12. 13. 14. Wheel Turn Signal Light Headlight/Position Spark Plugs Air Cleaner Main Fuse 15. Battery 16. Seat 17. Tool Kit/Storage Compartments 18. Helmet Holding Hook 19. Seat Lock 20. 21. 22. 23. 24. 25. Front Fork Brake Disc Brake Caliper Shift Pedal Side
  • 2009 Kawasaki VERSYS | Owners Manual - Page 16
    14 LOCATION OF PARTS 26. License Plate Light 27. Tail/Brake Light 28. Brake Fluid Reservoir (Rear) 29. Fuel Tank 30. Fuel Tank Cap 31. Muffler 32. Rear Brake Light Switch 33. Rear Brake Pedal 34. Oil Level Gauge 35. Rear Shock Absorber 36. Rebound Damping Force Adjuster 37. Idle Adjusting Screw
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    LOCATION OF LABELS 15 LOCATION OF LABELS 1. Brake Fluid (Front) 2. Brake Fluid (Rear) 3. Daily Safety Checks
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    16 LOCATION OF LABELS 4. Tire and Load Data 5. Important Drive Chain Information 6. Noise Emission Control Information 7. Battery Poison/Danger 8. Vehicle Emission Control Information
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    LOCATION OF LABELS 17 9. Weight and manufacture *10. Vacuum Hose Routing Diagram *11. Fuel Level *: only on California model
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    18 LOCATION OF LABELS (1) (2)
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    LOCATION OF LABELS 19 (3)
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    20 LOCATION OF LABELS (4)
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    LOCATION OF LABELS 21 (5)
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    22 LOCATION OF LABELS (6)
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    LOCATION OF LABELS 23 (7)
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    24 LOCATION OF LABELS (8)
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    LOCATION OF LABELS 25 (8) only on California model
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    26 LOCATION OF LABELS (9) (10) only on California model
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    LOCATION OF LABELS 27 (11) only on California model
  • 2009 Kawasaki VERSYS | Owners Manual - Page 30
    in an unsafe riding condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some
  • 2009 Kawasaki VERSYS | Owners Manual - Page 31
    still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator, seat strap or grab rail. Do not
  • 2009 Kawasaki VERSYS | Owners Manual - Page 32
    30 LOADING AND ACCESSORIES INFORMATION 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front
  • 2009 Kawasaki VERSYS | Owners Manual - Page 33
    GENERAL INFORMATION 31 GENERAL INFORMATION Meter Instruments A. Coolant Temperature Warning Light B. Oil Pressure Warning Light C. RESET Button D. Neutral Indicator Light E. MODE Button F. High Beam Indicator Light G. Left Turn Signal Indicator Light H. Tachometer I. Red Zone J. Right Turn Signal
  • 2009 Kawasaki VERSYS | Owners Manual - Page 34
    32 GENERAL INFORMATION red zone is above maximum recommended engine speed and is also above the range for good performance. When ignition key is turned to "ON", the tachometer needle momentarily points to the last reading to check its operation. If the tachometer needle does not operate correctly,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 35
    GENERAL INFORMATION 33 Digital Meter A. Clock B. Odometer C. Trip Meter A D. Trip Meter B E. Push MODE Button żFor safe operation do not press the MODE button while riding. NOTE A. Fuel Level Gauge B. Speedometer C. Clock, Trip Meter A/B, Odometer żDo not shift the digital meter display while
  • 2009 Kawasaki VERSYS | Owners Manual - Page 36
    34 GENERAL INFORMATION Mile/Km Display Mile/Km Display can alternate between English and metric modes (mile and km) in the digital meter. Make sure that km or mile according to local regulations is correctly displayed before riding. the odometer in the digital • Display meter. km/mile display
  • 2009 Kawasaki VERSYS | Owners Manual - Page 37
    GENERAL INFORMATION 35 • The km/mile display shifts as follows. Clock To adjust the hours and minutes: Turn the ignition key to "ON". Push the "MODE" button to display the clock. A. Mile Display B. Km Display C. Push RESET Button with MODE Button in • • the "RESET" button for more • Push than
  • 2009 Kawasaki VERSYS | Owners Manual - Page 38
    36 GENERAL INFORMATION the "RESET" button. • Push hour display only flashes. The Push the "MODE" button to advance the hours. the "RESET" button. Both the • Push hour and minute displays start flash- • ing again. Push the "MODE" button. The displays stop flashing and the clock starts working.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 39
    GENERAL INFORMATION 37 Odometer The odometer shows the total distance the vehicle has been ridden. This meter cannot be reset. żThe data is maintained even if the battery is disconnected. żWhen the figures come to 999999, they are stopped and locked. NOTE Trip Meter The trip meters show the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 40
    38 GENERAL INFORMATION żThe data is maintained by the back NOTE -up power if the ignition key is turned off. żWhen the trip meter is reset while the vehicle is stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 (TRIP A) or 9999.9 (TRIP B) while
  • 2009 Kawasaki VERSYS | Owners Manual - Page 41
    GENERAL INFORMATION 39 Fuel Gauge The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all the segments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty). When only the most bottom
  • 2009 Kawasaki VERSYS | Owners Manual - Page 42
    key is turned to "ON" and goes off soon after ensuring that its circuit functions properly. The indicator light also goes on whenever the troubles occur in digital fuel injection system (DFI). If the indicator light comes on, have the DFI system checked by an authorized Kawasaki dealer. When
  • 2009 Kawasaki VERSYS | Owners Manual - Page 43
    GENERAL INFORMATION 41 Key This motorcycle has a combination key, which is used for the ignition switch/steering lock, seat lock, and fuel tank cap. Blank keys are available at your Kawasaki dealers. Ask your dealer to make any additional spare keys you may need, using your original key as a master
  • 2009 Kawasaki VERSYS | Owners Manual - Page 44
    42 GENERAL INFORMATION Ignition Switch/Steering Lock This is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF, LOCK, or P (Park) position. OFF ON LOCK Engine off. All electrical circuits off. Engine on. All electrical equipment can be used.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 45
    GENERAL INFORMATION 43 żIf you leave the P (Park) position on Right Handlebar Switches Engine Stop Switch: In addition to the ignition switch, the engine stop switch must be in position for the motorcycle to the operate. The engine stop switch is for emergency use. If some emergency requires
  • 2009 Kawasaki VERSYS | Owners Manual - Page 46
    starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions. Left Handlebar Switches Dimmer Switch: High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam
  • 2009 Kawasaki VERSYS | Owners Manual - Page 47
    GENERAL INFORMATION 45 Horn Button: When the horn button is pushed, the horn sounds. Passing Button: When the passing button is pushed, the headlight high beam (passing beam) comes on to signal the driver of the vehicle ahead that you are about to pass him. The passing light shuts off as soon as
  • 2009 Kawasaki VERSYS | Owners Manual - Page 48
    46 GENERAL INFORMATION CAUTION If you leave the switch on for a long time, the battery may become totally discharged. So be careful not to use the hazard lights for more than 30 minutes. Brake/Clutch Lever Adjusters There is an adjuster on both the brake and clutch levers. Each adjuster has 5
  • 2009 Kawasaki VERSYS | Owners Manual - Page 49
    GENERAL INFORMATION 47 Fuel Tank Cap To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key to the right. To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the left to the original
  • 2009 Kawasaki VERSYS | Owners Manual - Page 50
    48 GENERAL INFORMATION Fuel Tank Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Key Hole Cover B. Ignition Key C. Fuel Tank Cap A. B. C. D. Tank Cap Fuel Tank Top Level Filler Neck
  • 2009 Kawasaki VERSYS | Owners Manual - Page 51
    regulation. Fuel Requirement: Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of its resistance to detonation or "knocking." The Antiknock Index is an average
  • 2009 Kawasaki VERSYS | Owners Manual - Page 52
    damage. Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. Fuels Containing Oxygenates
  • 2009 Kawasaki VERSYS | Owners Manual - Page 53
    unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up
  • 2009 Kawasaki VERSYS | Owners Manual - Page 54
    "gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 55
    GENERAL INFORMATION 53 Stand The motorcycle is equipped with a side stand. Whenever the side stand is used, make it a practice to kick the stand fully up before sitting on the motorcycle. żThe NOTE motorcycle is equipped with a side stand switch. This switch is designed so that the engine does
  • 2009 Kawasaki VERSYS | Owners Manual - Page 56
    54 GENERAL INFORMATION Seat Lock Seat Removal Insert the ignition key into the seat lock, located on the rear cowling. Turn the key clockwise while pulling on the rear end of the seat. żIf there is difficulty removing the seat, be sure to insert the key all the way and to push down strongly on the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 57
    GENERAL INFORMATION 55 Seat Installation Install seats in the reverse order of removal. Place the tabs into the matching slot and receptacles. • the hook at the rear of the seat • Insert into the lock on the frame. down the rear part of the seat • Push until the lock clicks. up the rear end of
  • 2009 Kawasaki VERSYS | Owners Manual - Page 58
    56 GENERAL INFORMATION Helmet Holding Hooks Helmets can be secured to the motorcycle using the helmet holding hooks located under the seat. WARNING Do not ride the motorcycle with helmets attached to the hooks. The helmets could cause an accident by distracting the operator or interfering with
  • 2009 Kawasaki VERSYS | Owners Manual - Page 59
    under the seat. The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Also, under the seat, there is a lock strap which can hole a U-Shaped lock (not supplied). Install the U-shaped part and lock separately and
  • 2009 Kawasaki VERSYS | Owners Manual - Page 60
    58 GENERAL INFORMATION Rear View Mirror Rear View Mirror Adjustment Adjust the rear view mirror by slightly moving only the mirror portion of the assembly. If the rear visibility can not be assured by moving the mirror, turn the stay by hand. CAUTION Do not force to tighten and/or loosen the upper
  • 2009 Kawasaki VERSYS | Owners Manual - Page 61
    GENERAL INFORMATION 59 Windshield The windshield can be adjusted within 3 positions in height to suit the rider's preference. Loosen the upper and lower bolts on the windshield and move it up or down. After adjusting, make sure to tighten all four bolts securely. A. Lower Hexagonal Area for
  • 2009 Kawasaki VERSYS | Owners Manual - Page 62
    60 GENERAL INFORMATION Tightening Torque Windshield Bolt 0.35 ∼ 0.5 N·m (0.035 ∼ 0.05 kgf·m, 0.25 ∼ 0.36 ft·lb) żMake NOTE sure that there is a damper when tightening the bolts.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 63
    BREAK-IN 61 BREAK-IN The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers. The
  • 2009 Kawasaki VERSYS | Owners Manual - Page 64
    acceleration, and hard cornering. In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner have the initial maintenance service performed by a competent mechanic following the procedures in the Service Manual.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 65
    HOW TO RIDE THE MOTORCYCLE 63 HOW TO RIDE THE MOTORCYCLE • Check that the engine stop switch is position. in the Turn the ignition key to "ON". • Make sure the transmission is in neu• tral. A. Engine Stop Switch B. Starter Button C. Neutral Indicator Light D. Ignition Switch E. ON position
  • 2009 Kawasaki VERSYS | Owners Manual - Page 66
    64 HOW TO RIDE THE MOTORCYCLE the Fi indicator light to flash when the motorcycle falls down. After righting the motorcycle, first turn the ignition key to "OFF" and then back to "ON" before starting the engine. żThe NOTE CAUTION Do not operate the starter continuously for more than 5 seconds,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 67
    HOW TO RIDE THE MOTORCYCLE 65 CAUTION Do not let the engine idle longer than 5 minutes, or engine overheating and damage may occur. Jump Starting If your motorcycle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be
  • 2009 Kawasaki VERSYS | Owners Manual - Page 68
    66 HOW TO RIDE THE MOTORCYCLE WARNING Battery acid generates hydrogen gas which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when
  • 2009 Kawasaki VERSYS | Owners Manual - Page 69
    HOW TO RIDE THE MOTORCYCLE 67 booster battery to your motorcycle footpeg or other unpainted metal surface. Do not use the negative (-) terminal of the battery. the standard engine starting • Follow procedure. CAUTION Do not operate the starter continuously for more than 5 seconds or the starter
  • 2009 Kawasaki VERSYS | Owners Manual - Page 70
    68 HOW TO RIDE THE MOTORCYCLE Moving Off the clutch starts to engage, open • As the throttle a little more, giving the enCheck that the side stand is up. Pull in the clutch lever. Shift into 1st gear. Open the throttle a little, and start to let out the clutch lever very slowly. gine just enough
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    HOW TO RIDE THE MOTORCYCLE 69 Shifting Gears Close the throttle while pulling in the clutch lever. Shift into the next higher or lower gear. Open the throttle part way, while releasing the clutch lever. For smooth riding, each gear position should cover the proper rate of speed shown in the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 72
    70 HOW TO RIDE THE MOTORCYCLE Vehicle speed when shifting Shifting up 1st ĺ 2nd 2nd ĺ 3rd 3rd ĺ 4th 4th ĺ 5th 5th ĺ 6th km/h (mph) 15 ( 9) 25 (15) 35 (21) 45 (27) 55 (34) Shifting down 6th ĺ 5th 5th ĺ 4th 4th ĺ 3rd 3rd ĺ 2nd 2nd ĺ 1st km/h (mph) 30 (19) 25 (15) 20 (12) 15 ( 9) 15 ( 9) Braking the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 73
    HOW TO RIDE THE MOTORCYCLE 71 CAUTION In order to protect the emission control parts, do not turn off the ignition switch when the motorcycle is in motion. A. Rear Brake Pedal A. Front Brake Lever
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    . Shift the transmission into neutral. Turn the ignition key to "OFF". Support the motorcycle on a firm, level surface with the side stand. Lock Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body
  • 2009 Kawasaki VERSYS | Owners Manual - Page 75
    switch after stopping the motorcycle. Parking the transmission into neutral • Shift and turn the ignition key to "OFF". the motorcycle on a firm, • Support level surface with the side stand. CAUTION Do not park on a soft or steeply inclined surface, or the motorcycle may fall over. parking inside
  • 2009 Kawasaki VERSYS | Owners Manual - Page 76
    74 HOW TO RIDE THE MOTORCYCLE WARNING The muffler and exhaust pipe are very hot while the engine is running and just after the engine stop. This can ignite a fire, resulting in property damage or severe personal injury. Do not idle or park your vehicle in an area where flammable materials such as
  • 2009 Kawasaki VERSYS | Owners Manual - Page 77
    HOW TO RIDE THE MOTORCYCLE 75 Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. Platinum and rhodium in the converter react with carbon monoxide and hydrocarbons to convert them into carbon dioxide and water resulting in much cleaner exhaust gases to
  • 2009 Kawasaki VERSYS | Owners Manual - Page 78
    76 HOW TO RIDE THE MOTORCYCLE the vehicle with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture flowing out of engine excessively accelerates reaction in the converter allowing the converter to overheat and become damaged when the engine is hot, or reduces
  • 2009 Kawasaki VERSYS | Owners Manual - Page 79
    SAFE OPERATION 77 SAFE OPERATION Safe Riding Technique The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. is clear. Do not rely solely on the For safety, eye protection and a rear view mirror; you may misjudge
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    78 SAFE OPERATION In wet conditions, rely more on the throttle to control vehicle speed and less on the front and rear brakes. The throttle should also be used judiciously to avoid skidding the rear wheel from too rapid acceleration or deceleration. Riding at the proper rate of speed and avoiding
  • 2009 Kawasaki VERSYS | Owners Manual - Page 81
    SAFE OPERATION 79 WARNING Failure to perform these checks every day before you ride may result in serious damage or a severe accident. Fuel ...Adequate supply in tank, no leaks. Engine oil ...Oil level between level lines. Tires ...Air pressure (when cold): Front Rear Up to 180 kg (397 lb) Load Up
  • 2009 Kawasaki VERSYS | Owners Manual - Page 82
    80 SAFE OPERATION Throttle ...Throttle grip play 2 ∼ 3 mm (0.08 ∼ 0.12 in.). Clutch ...Clutch lever play 2 ∼ 3 mm (0.08 ∼ 0.12 in.). Clutch lever operates smoothly. Coolant ...No coolant leakage. Coolant level between level lines (when engine is cold). Electrical equipment ...All lights (Headlight,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 83
    SAFE OPERATION 81 Engine Oil: To avoid engine seizure and resulting loss of control, make sure that the oil level is at the upper level line. Coolant: To avoid overheating, check that the coolant level is at the upper level line. Electrical Equipment: Make sure that the headlight, tail/brake light,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 84
    82 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and
  • 2009 Kawasaki VERSYS | Owners Manual - Page 85
    MAINTENANCE AND ADJUSTMENT 83 EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and
  • 2009 Kawasaki VERSYS | Owners Manual - Page 86
    that your motorcycle will continue to have low emission levels. This Owner's Manual contains those maintenance recommendations for your motorcycle. Those items identified by the that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 87
    maintenance record for your motorcycle. To assist you in keeping this record, we have provided space on pages 180 through 186 of this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. You should also retain copies of maintenance work orders, bills
  • 2009 Kawasaki VERSYS | Owners Manual - Page 88
    cover. Modifications to the muffler(s) or air intake system by cutting, drilling, or other means if such modifications result in increased noise levels. K: Should be serviced by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here
  • 2009 Kawasaki VERSYS | Owners Manual - Page 89
    MAINTENANCE AND ADJUSTMENT 87 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Engine Items) Air cleaner element - clean Valve clearance inspect Every 1 (0.6) 6 12 (3.75) (7.5) 18 (11.25) 24 30 (15)
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    88 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Engine Items) Engine vacuum synchronization - inspect Idle speed inspect Fuel leak (fuel K hose and pipe) - inspect Fuel hoses K damage inspect year Every 1 (0.6) 6 12 (3.75)
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    MAINTENANCE AND ADJUSTMENT 89 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Engine Items) Fuel hoses installation K condition inspect Coolant level inspect Coolant leak inspect Radiator hose damage inspect Every 1 (0.6) 6 12 (3.75) (7.5) 18 (
  • 2009 Kawasaki VERSYS | Owners Manual - Page 92
    90 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Engine Items) Every 1 (0.6) 6 12 (3.75) (7.5) 18 (11.25) 24 30 (15) (18.75) 36 (22.5) Radiator hoses installation year condition inspect Air suction system damage inspect
  • 2009 Kawasaki VERSYS | Owners Manual - Page 93
    MAINTENANCE AND ADJUSTMENT 91 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Clutch operation (play, engagement, disengagement) inspect Drive chain lubrication condition inspect # Drive
  • 2009 Kawasaki VERSYS | Owners Manual - Page 94
    Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Drive chain wear - inspect # Drive chain K guide wear inspect Wheels and tires: Tire air pressure inspect Wheels/tires damage inspect year Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 30
  • 2009 Kawasaki VERSYS | Owners Manual - Page 95
    MAINTENANCE AND ADJUSTMENT 93 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Tire tread wear, abnormal wear - inspect Wheel bearings K damage inspect Brake system: Brake fluid leak - inspect Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (
  • 2009 Kawasaki VERSYS | Owners Manual - Page 96
    94 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Brake hoses and pipe damage inspect Brake pad wear - inspect # Brake hose installation condition inspect Brake fluid level - inspect year 6 months Every 1
  • 2009 Kawasaki VERSYS | Owners Manual - Page 97
    MAINTENANCE AND ADJUSTMENT 95 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Brake operation (effectiveness, play, drag) inspect Brake light switch operation inspect Suspensions: Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 30
  • 2009 Kawasaki VERSYS | Owners Manual - Page 98
    96 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Front forks/rear shock absorber operation (damping and smooth stroke) - inspect Front forks/rear shock absorber oil leak - inspect Every 1 (0.6) 6 (3.75) 12
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    MAINTENANCE AND ADJUSTMENT 97 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) K Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25) 24 30 36 (15) (18.75) (22.5) Steering play - year inspect 2 years • • • • • - - Steering stem K
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    98 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Chassis Items) Side stand switch operation inspect Engine stop switch operation inspect Chassis: K Chassis parts - lubricate year Every 1 (0.6) 6 (3.75) 12 (7.5) 18 (11.25)
  • 2009 Kawasaki VERSYS | Owners Manual - Page 101
    MAINTENANCE AND ADJUSTMENT 99 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) 12 (7.5) 24 (15) *Odometer Reading km × 1 000 (mile × 1 000) See Page 36 (22.5) 48 (30) 118 Change/Replacement Items Air cleaner element # - replace Engine oil # - change Oil filter - replace K Fuel
  • 2009 Kawasaki VERSYS | Owners Manual - Page 102
    100 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 12 (7.5) 24 (15) 36 (22.5) 48 (30) Change/Replacement Items K Every 1 (0.6) Brake fluid (front and 2 years rear) - change 4 years • • • 138 - 114 Rubber parts of K master
  • 2009 Kawasaki VERSYS | Owners Manual - Page 103
    MAINTENANCE AND ADJUSTMENT 101 WARNING Motorcycle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine or transmission seizure, accident, and injury. Oil Level Inspection If the oil has just been changed, start the engine and run
  • 2009 Kawasaki VERSYS | Owners Manual - Page 104
    102 MAINTENANCE AND ADJUSTMENT the oil level is too high, remove the • If excess oil through the oil filler open- • ing using a syringe or some other suitable device. If the oil level is too low, add the oil to reach the correct level. Use the same type and brand of oil that is already in the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 105
    filter cartridge and re• Remove place it with a new one. żIf a torque wrench or required Kawasaki special tool is not available, this item should be serviced by a Kawasaki dealer. A. Drain Plug NOTE the oil completely drain with • Let the motorcycle perpendicular to the ground.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 106
    104 MAINTENANCE AND ADJUSTMENT a thin film of oil to the packing • Apply and tighten the cartridge to the specified torque. A. Cartridge A. Packing the drain plug with its new gas• Install ket. Tighten it to the specified torque. żReplace any gaskets with new ones. NOTE
  • 2009 Kawasaki VERSYS | Owners Manual - Page 107
    MAINTENANCE AND ADJUSTMENT 105 the engine up to the upper level • Fill line with a good quality engine oil • • specified in the table. Start the engine. Check the oil level and oil leakage. żDo not add any chemical additive to NOTE Tightening Torque Engine Oil Drain Plug : 30 N·m (3.0 kgf·m,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 108
    106 MAINTENANCE AND ADJUSTMENT Although 10W-40 engine oil is the recommended oil for most conditions, the oil viscosity may need to be changed to accommodate atmospheric conditions in your riding area. Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or
  • 2009 Kawasaki VERSYS | Owners Manual - Page 109
    MAINTENANCE AND ADJUSTMENT 107 CAUTION Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair the radiator's effectiveness. Do not obstruct or deflect airflow through the radiator by installing unauthorized accessories in front of the radiator or behind
  • 2009 Kawasaki VERSYS | Owners Manual - Page 110
    directed on the container. WARNING Use coolant containing corrosion inhibitors made specifically for aluminum engines and radiators in accordance with the instructions of the manufacturer. Chemicals are harmful to the human body. Soft or distilled water must be used with the antifreeze (see
  • 2009 Kawasaki VERSYS | Owners Manual - Page 111
    rust properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. Coolant Level Inspection Situate the motorcycle so that it is perpendicular to the ground. Check the coolant level if
  • 2009 Kawasaki VERSYS | Owners Manual - Page 112
    110 MAINTENANCE AND ADJUSTMENT żCheck the level when the engine is NOTE cold (room or atmospheric temperature). Coolant Filling Remove the windshield. Remove the right cowl by removing the bolt. • • the amount of coolant is insuffi• If cient, remove the right cowl and add coolant into the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 113
    MAINTENANCE AND ADJUSTMENT 111 the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. install the right cowl, fit the projec• To tion into the hole. A. B. C. D. Reserve Tank Cap F (Full) Level Line L (Low) Level Line A. Right Cowl B.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 114
    112 MAINTENANCE AND ADJUSTMENT • Tighten rected. the bolts in the order di- of antifreeze concentrate as soon as possible. CAUTION If coolant must be added often, or the reserve tank completely runs dry, there is probably leakage in the system. Have the cooling system inspected by your
  • 2009 Kawasaki VERSYS | Owners Manual - Page 115
    MAINTENANCE AND ADJUSTMENT 113 Spark Plugs The standard spark plug is shown in the table. The spark plugs should be replaced in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by an authorized Kawasaki dealer. Spark Plug Standard Plug Plug Gap Tightening Torque NGK
  • 2009 Kawasaki VERSYS | Owners Manual - Page 116
    114 MAINTENANCE AND ADJUSTMENT Evaporative Emission Control System (California model only) This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection
  • 2009 Kawasaki VERSYS | Owners Manual - Page 117
    MAINTENANCE AND ADJUSTMENT 115 Valve Clearance Valve and valve seat wear decreases valve clearance, upsetting valve timing. following the instructions in the Service Manual. CAUTION If valve clearance is left unadjusted, wear will eventually cause the valves to remain partly open, which lowers
  • 2009 Kawasaki VERSYS | Owners Manual - Page 118
    power is greatly reduced, or there are abnormal engine noises. Air suction valve removal and inspection should be done only by a competent mechanic following the instructions in the Service Manual.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 119
    Maintenance Chart. In dusty, rainy, or muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval by a competent mechanic following the instructions in the Service Manual. Oil Draining Inspect the drain hose located on the rear side of the engine to
  • 2009 Kawasaki VERSYS | Owners Manual - Page 120
    118 MAINTENANCE AND ADJUSTMENT WARNING Be sure to install the plug in the drain hose after draining. Oil on tires will make them slippery and can cause an accident and injury. Throttle Control System Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if
  • 2009 Kawasaki VERSYS | Owners Manual - Page 121
    MAINTENANCE AND ADJUSTMENT 119 Inspection Check that the throttle grip play is correct by lightly turning the throttle grip back and forth. • Adjustment Loosen the locknut at the upper end of the throttle cable and turn the throttle cable adjusting nut in completely so as to give the throttle
  • 2009 Kawasaki VERSYS | Owners Manual - Page 122
    120 MAINTENANCE AND ADJUSTMENT out the decelerator cable adjust• Turn ing nut until there is no play when the • throttle grip is completely closed. Tighten the locknut. • ∼ 0.12 in.) is obtained at the throttle grip. Tighten the locknut. WARNING Operation with an improperly adjusted,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 123
    synchronization must be checked and adjusted periodically in accordance with the Periodic Maintenance Chart by a competent mechanic following the instructions in the Service Manual. Idle Speed The idle speed check should be performed in accordance with the Periodic Maintenance Chart or whenever the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 124
    122 MAINTENANCE AND ADJUSTMENT Adjustment Start the engine, and warm it up thoroughly. Adjust the idle speed by turning the idle adjusting screw. • • and close the throttle a few • Open times to make sure that the idle • speed does not change. Readjust if necessary. With the engine idling, turn
  • 2009 Kawasaki VERSYS | Owners Manual - Page 125
    MAINTENANCE AND ADJUSTMENT 123 Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart. Inspection Check that the clutch lever operates
  • 2009 Kawasaki VERSYS | Owners Manual - Page 126
    124 MAINTENANCE AND ADJUSTMENT Clutch Lever Play 2 ∼ 3 mm (0.08 ∼ 0.12 in.) the locknut, and turn the • Loosen adjuster so that the clutch lever will If the play is incorrect, adjust the lever play as follows. Adjustment • have the proper play. If it cannot be done, use the nuts at the lower end
  • 2009 Kawasaki VERSYS | Owners Manual - Page 127
    MAINTENANCE AND ADJUSTMENT 125 does not slip and that it releases properly. żFor minor corrections, use the adjuster at the clutch lever. Drive Chain The drive chain slack and lubrication must be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart
  • 2009 Kawasaki VERSYS | Owners Manual - Page 128
    126 MAINTENANCE AND ADJUSTMENT Chain Slack Inspection Set the motorcycle up on its side stand. • the rear wheel to find the po• Rotate sition where the chain is tightest, and the drive chain is too tight or too • If loose, adjust it so that the chain slack will be within the standard value. Drive
  • 2009 Kawasaki VERSYS | Owners Manual - Page 129
    MAINTENANCE AND ADJUSTMENT 127 Chain Slack Adjustment Loosen the left and right chain adjuster locknuts. Remove the cotter pin, and loosen the axle nut. • • the chain is too loose, turn out the • If left and right chain adjusters evenly. the chain is too tight, turn in the left • If and right
  • 2009 Kawasaki VERSYS | Owners Manual - Page 130
    ft·lb) żWheel NOTE alignment can also be checked using the straightedge or string method. żIf a torque wrench is not available, this item should be serviced by a Kawasaki dealer. the wheel, measure the chain • Rotate slack again at the tightest position, and readjust if necessary. NOTE
  • 2009 Kawasaki VERSYS | Owners Manual - Page 131
    MAINTENANCE AND ADJUSTMENT 129 a new cotter pin through the • Install rear axle nut and axle, and spread its ends. żWhen inserting the cotter pin, if the slots in the nut do not align with the cotter pin hole in the axle shaft, tighten the nut clockwise up to the next alignment. żIt should be
  • 2009 Kawasaki VERSYS | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT WARNING If the axle nut is not securely tightened or the cotter pin is not installed, an unsafe riding condition may result. the rear brake (see the Brakes • Check section). Wear Inspection Remove the bolts to take off the chain guide. • A. Chain Guide B. Bolts
  • 2009 Kawasaki VERSYS | Owners Manual - Page 133
    installed by an authorized Kawasaki dealer. the rear wheel to inspect the • Rotate drive chain for damaged rollers, and the length exceeds the service limit, • If the chain should be replaced. • loose pins and links. Also inspect the sprockets for unevenly or excessively worn teeth, and damaged
  • 2009 Kawasaki VERSYS | Owners Manual - Page 134
    132 MAINTENANCE AND ADJUSTMENT żSprocket wear is exaggerated for illustration. See Service Manual for wear limits. NOTE there is any irregularity, have the • If drive chain and/or the sprockets replaced by an authorized Kawasaki dealer. Lubrication Lubrication
  • 2009 Kawasaki VERSYS | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 oil to the sides of the rollers so • Apply that it will penetrate to the rollers and bushings. Apply oil to the O-rings so that the O-rings will be coated with oil. Wipe off any excess oil. Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and
  • 2009 Kawasaki VERSYS | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT Disc Brake Fluid In accordance with the Periodic Maintenance Chart, inspect the brake fluid level in both the front and rear brake fluid reservoirs and change the brake fluid. The brake fluid should also be changed if it becomes contaminated with dirt or water. Fluid
  • 2009 Kawasaki VERSYS | Owners Manual - Page 137
    MAINTENANCE AND ADJUSTMENT 135 the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in the brake lines, and fill the reservoir to the upper level line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. A. Rear Brake
  • 2009 Kawasaki VERSYS | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT WARNING Do not mix two brands of brake fluid. Change the brake fluid in the brake line completely if the brake fluid must be refilled but the type and brand of the brake fluid that is already in the reservoir are unidentified. żFirst, tighten until slight resistance
  • 2009 Kawasaki VERSYS | Owners Manual - Page 139
    MAINTENANCE AND ADJUSTMENT 137 Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. Front and Rear Brakes Disc and disc pad wear is automatically compensated for and has no effect on the brake lever or pedal action. So there are no parts that require adjustment on the front
  • 2009 Kawasaki VERSYS | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT Brake Light Switches When either the front or rear brake is applied, the brake light goes on. The front brake light switch requires no adjustment, but the rear brake light switch should be adjusted in accordance with the Periodic Maintenance Chart.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 141
    MAINTENANCE AND ADJUSTMENT 139 Inspection Turn the ignition key to "ON". The brake light should go on when the front brake is applied. If it does not, ask your authorized Kawasaki dealer to inspect the front brake light switch. • • • it does not, adjust the rear brake • If light switch. Brake
  • 2009 Kawasaki VERSYS | Owners Manual - Page 142
    140 MAINTENANCE AND ADJUSTMENT adjust the rear brake light switch, • To move the switch up or down by turning the switch body. Front Fork The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever,
  • 2009 Kawasaki VERSYS | Owners Manual - Page 143
    MAINTENANCE AND ADJUSTMENT 141 any doubt about the front fork, it • If should be done by an authorized Kawasaki dealer. A. Inner Tube
  • 2009 Kawasaki VERSYS | Owners Manual - Page 144
    142 MAINTENANCE AND ADJUSTMENT On top of each front fork leg is a spring preload adjuster and on the spring preload adjuster of the right front fork leg is a rebound damping force adjuster so that the spring force and damping force can be adjusted for different riding and loading conditions. Weaker
  • 2009 Kawasaki VERSYS | Owners Manual - Page 145
    MAINTENANCE AND ADJUSTMENT 143 Rebound Damping Force Adjustment Turn the rebound damping force adjuster all the way into the spring preload adjuster with a screwdriver. This makes the damping force greatest. Turn out the adjuster to decrease damping force. • • The standard setting positions of
  • 2009 Kawasaki VERSYS | Owners Manual - Page 146
    144 MAINTENANCE AND ADJUSTMENT Rear Shock Absorber The rear shock absorber operation and oil leakage should be checked in accordance with the Periodic Maintenance chart. Rear Shock Absorber Inspection Press down on the seat several times to check if the rear shock absorber stroke is smooth.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 147
    68 kg (150 lb) with no passenger and no accessories is No. 5. WARNING This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read Service Manual for instructions. Do not incinerate, puncture or open. A. Spring Preload Adjuster B. Wrench
  • 2009 Kawasaki VERSYS | Owners Manual - Page 148
    146 MAINTENANCE AND ADJUSTMENT CAUTION Be careful not to damage the motorcycle parts when adjusting the spring preload. Rebound Damping Force Adjustment The rebound damping force adjuster is located at the lower end of the rear shock absorber. the rebound damping force ad• Turn juster towards the
  • 2009 Kawasaki VERSYS | Owners Manual - Page 149
    MAINTENANCE AND ADJUSTMENT 147 Wheels Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. A. TUBELESS Mark The tire and rim form a leakproof unit by making
  • 2009 Kawasaki VERSYS | Owners Manual - Page 150
    148 MAINTENANCE AND ADJUSTMENT WARNING The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires, rims, and air valves must be used for replacement. Do not install tube-type tires on tubeless rims. The beads may not seat properly
  • 2009 Kawasaki VERSYS | Owners Manual - Page 151
    MAINTENANCE AND ADJUSTMENT 149 the air valve cap. • Remove Check the pressure often, using • an accuratetire gauge. sure to install the air valve cap • Make securely. żMeasure the tire pressure when the NOTE tires are cold (that is, when the motorcycle has not been ridden more than a mile during
  • 2009 Kawasaki VERSYS | Owners Manual - Page 152
    150 MAINTENANCE AND ADJUSTMENT So it is false economy and unsafe to use the tires until they are bald. In accordance with the Periodic Maintenance Chart, measure the depth of the tread with a depth gauge, and replace any tire that has worn down to the minimum allowable tread depth. Minimum Tread
  • 2009 Kawasaki VERSYS | Owners Manual - Page 153
    MAINTENANCE AND ADJUSTMENT 151 WARNING To ensure safe handling and stability, use only the recommended standard tires for replacement, inflated to the standard pressure. Tires that have been punctured and repaired do not have the same capabilities as undamaged tires. Do not exceed 100 km/h (60 mph)
  • 2009 Kawasaki VERSYS | Owners Manual - Page 154
    or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain
  • 2009 Kawasaki VERSYS | Owners Manual - Page 155
    MAINTENANCE AND ADJUSTMENT 153 type of battery and ambient temperature. As temperatures rise, so does the discharge rate. Every 15°C (27°F) doubles the rate. Electrical accessories, such as digital clocks and computer memory, also draw current from the battery even when the key is switched off.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 156
    154 MAINTENANCE AND ADJUSTMENT battery can withstand sub-freezing temperatures with no damage. Battery Sulfation A common cause of battery failure is sulfation. Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal by product of the chemical
  • 2009 Kawasaki VERSYS | Owners Manual - Page 157
    reinstall the battery in the motorcycle (see Battery Installation). • • • żIf NOTE you charge the sealed battery, never fail to observe the instructions shown in the label on the battery. WARNING Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after
  • 2009 Kawasaki VERSYS | Owners Manual - Page 158
    156 MAINTENANCE AND ADJUSTMENT Battery Removal Remove the seat. • Battery Installation Place the battery in the battery case. Connect the capped wire to the (+) terminal, and then connect the black wire to the (-) terminal. • • żInstall the battery in the reverse order of the Battery Removal.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 159
    MAINTENANCE AND ADJUSTMENT 157 Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. the left cowl in the same or• Remove der as the right side. the horizontal adjuster
  • 2009 Kawasaki VERSYS | Owners Manual - Page 160
    158 MAINTENANCE AND ADJUSTMENT far enough ahead. If adjusted too high, the high beam will fail to illuminate the road close ahead, and the low beam will blind oncoming drivers. Remove the right cowl. Turn the vertical adjuster clockwise or counterclockwise to adjust its vertical angle. żOn NOTE
  • 2009 Kawasaki VERSYS | Owners Manual - Page 161
    MAINTENANCE AND ADJUSTMENT 159 Fuses Fuses are arranged in the fuse box located under the seat. The main fuse is mounted on the starter relay behind the right side cover. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of
  • 2009 Kawasaki VERSYS | Owners Manual - Page 162
    160 MAINTENANCE AND ADJUSTMENT the main fuse cover by re• Remove moving the bolt. A. Main Fuse A. Main Fuse Cover B. Bolt
  • 2009 Kawasaki VERSYS | Owners Manual - Page 163
    MAINTENANCE AND ADJUSTMENT 161 the left side cover by fitting the • Install receptacles into the holes and screwing in the bolt. WARNING Do not use any substitute for the standard fuse. Replace the blown fuse with a new one of the correct capacity, as specified on the junction box and main fuse.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 164
    Lever żFront Brake Lever żRear Brake Pedal Apply grease to the following points: ż(K)Clutch Inner Cable Upper End ż(K)Throttle Inner Cable Upper Ends (K) : Should be serviced by an authorized Kawasaki dealer.
  • 2009 Kawasaki VERSYS | Owners Manual - Page 165
    MAINTENANCE AND ADJUSTMENT 163 żAfter NOTE connecting the cables, adjust Cleaning Your Motorcycle General Precautions Frequent and proper care of your Kawasaki motorcycle will enhance its appearance, optimize overall performance, and extend its useful life. Covering your motorcycle with a high
  • 2009 Kawasaki VERSYS | Owners Manual - Page 166
    164 MAINTENANCE AND ADJUSTMENT brake fluid, and coolant • Gasoline, will damage the finish of painted and plastic surfaces: wash them off immediately. Avoid wire brushes, steel wool, and all other abrasive pads or brushes. Use care when washing the windshield, headlight cover, and other
  • 2009 Kawasaki VERSYS | Owners Manual - Page 167
    MAINTENANCE AND ADJUSTMENT 165 • • A. Not position B. Correct position Washing Your Motorcycle Rinse your bike with cold water from a garden hose to remove any loose dirt. Mix a mild neutral detergent (designed for motorcycles or automobiles) and water in bucket. Use a soft cloth or sponge to wash
  • 2009 Kawasaki VERSYS | Owners Manual - Page 168
    or as conditions require. Avoid surfaces with "satin" or "flat" finishes. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield
  • 2009 Kawasaki VERSYS | Owners Manual - Page 169
    MAINTENANCE AND ADJUSTMENT 167 CAUTION Plastic parts may deteriorate and break if they come in contact with chemical substances or household cleaning products such as gasoline, brake fluid, window cleaners, thread-locking agents, or other harsh chemicals. If a plastic part comes in contact with any
  • 2009 Kawasaki VERSYS | Owners Manual - Page 170
    168 MAINTENANCE AND ADJUSTMENT WARNING Bolt and Nut Tightening Special care must be taken not to get any rubber protectant on the tire's tread surface when treating tires. This may decrease the tire's ability to maintain contact with the road surface causing the rider to lose control. In
  • 2009 Kawasaki VERSYS | Owners Manual - Page 171
    MAINTENANCE AND ADJUSTMENT 169 1. 2. 3. 4. 5. 6. Clutch Lever Holder Bolt Handle Bar Holding Nut Handlebar Mounting Bolts Stem Head Nut Steering Nut Front Brake Master Cylinder Clamp Bolt
  • 2009 Kawasaki VERSYS | Owners Manual - Page 172
    170 MAINTENANCE AND ADJUSTMENT 7. Front Fork Clamp Bolts 8. Step Stay Mounting Bolt 9. Rear Frame Mounting Bolt 10. Grab Rail Mounting Bolt 11. Front Fender Mounting Bolts 12. Brake Disk Mounting Bolts 13. Caliper Mounting Bolts 14. Engine Mounting Bolts and Nuts 15. Side Stand Bolt 16. Swing Arm
  • 2009 Kawasaki VERSYS | Owners Manual - Page 173
    MAINTENANCE AND ADJUSTMENT 171 19. Rear Shock Absorber Mounting Bolts 20. Rear Master Cylinder Mounting Bolts 21. Brake Pedal Mounting Bolt 22. Muffler Mounting Bolts and Nuts 23. Front Axle Clamp Bolt 24. Front Axle
  • 2009 Kawasaki VERSYS | Owners Manual - Page 174
    172 STORAGE STORAGE the entire vehicle thoroughly. • Clean the engine for about five minutes to warm the oil, shut it off, and drain the • Run engine oil. Preparation for Storage: WARNING Motorcycle oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved
  • 2009 Kawasaki VERSYS | Owners Manual - Page 175
    STORAGE 173 WARNING Gasoline is extremely flammable and can be explosive under certain conditions. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Gasoline is a toxic
  • 2009 Kawasaki VERSYS | Owners Manual - Page 176
    174 STORAGE • Put a cover over the motorcycle to keep dust and dirt from collecting on it. Preparation after Storage: the plastic bags from the mufflers. • Remove Install the in the motorcycle and charge the battery if necessary. • Fill the fuelbattery tank with fuel. • Check all the points listed
  • 2009 Kawasaki VERSYS | Owners Manual - Page 177
    TROUBLESHOOTING GUIDE 175 TROUBLESHOOTING GUIDE Engine Does Not Start: Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery leads do not make good electrical
  • 2009 Kawasaki VERSYS | Owners Manual - Page 178
    dealer and to Kawasaki Motors Corp., U.S.A. If you have a problem concerning warranty or service, please take the following action: Contact the owner and/or service manager of your authorized Kawasaki dealer. Fully explain your problem and ask for assistance in resolving the situation. The OWNER of
  • 2009 Kawasaki VERSYS | Owners Manual - Page 179
    OWNER SATISFACTION 177 In order to provide a permanent record, all warranty and service resolutions take place only through written correspondence. Please send your correspondence to: CONSUMER RELATIONS KAWASAKI MOTORS CORP., U.S.A. P. O. Box 25252 SANTA ANA, CA. 92799-5252 (949) 460-5688
  • 2009 Kawasaki VERSYS | Owners Manual - Page 180
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
  • 2009 Kawasaki VERSYS | Owners Manual - Page 181
    ENVIRONMENTAL PROTECTION 179 ENVIRONMENTAL PROTECTION To protect our environment, properly discard used batteries, tires, engine oil, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their proper
  • 2009 Kawasaki VERSYS | Owners Manual - Page 182
    180 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed Dealer Name
  • 2009 Kawasaki VERSYS | Owners Manual - Page 183
    MAINTENANCE RECORD 181 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2009 Kawasaki VERSYS | Owners Manual - Page 184
    182 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2009 Kawasaki VERSYS | Owners Manual - Page 185
    MAINTENANCE RECORD 183 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2009 Kawasaki VERSYS | Owners Manual - Page 186
    184 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2009 Kawasaki VERSYS | Owners Manual - Page 187
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