2010 Kawasaki VERSYS Owners Manual
2010 Kawasaki VERSYS Manual
2010 Kawasaki VERSYS manual content summary:
- 2010 Kawasaki VERSYS | Owners Manual - Page 1
- 2010 Kawasaki VERSYS | Owners Manual - Page 2
- 2010 Kawasaki VERSYS | Owners Manual - Page 3
Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the - 2010 Kawasaki VERSYS | Owners Manual - Page 4
- 2010 Kawasaki VERSYS | Owners Manual - Page 5
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. DANGER DANGER - 2010 Kawasaki VERSYS | Owners Manual - Page 6
. This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual - 2010 Kawasaki VERSYS | Owners Manual - Page 7
This manual should be considered a permanent part of the motorcycle and should remain However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD - 2010 Kawasaki VERSYS | Owners Manual - Page 8
TABLE OF CONTENTS SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOADING AND ACCESSORIES INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Tachometer ...LCD (Speedometer, Clock, Odometer, Trip Meter A/B, Fuel Gauge) ...Warning/Indicator Lights ...Key ...Ignition Switch/ - 2010 Kawasaki VERSYS | Owners Manual - Page 9
...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...OWNER SATISFACTION ...REPORTING SAFETY DEFECTS ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ...LOCATION OF LABELS ... 113 113 115 - 2010 Kawasaki VERSYS | Owners Manual - Page 10
8 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System 4-stroke, DOHC, 2-cylinder, liquid-cooled 649 cm3 (39.6 cu in.) 83.0 - 2010 Kawasaki VERSYS | Owners Manual - Page 11
SPECIFICATIONS 9 Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing (Electronically advanced) Spark Plugs Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity TRANSMISSION Transmission Type Clutch Type Left to right, 1-2 1-2 FI (Fuel Injection) - 2010 Kawasaki VERSYS | Owners Manual - Page 12
10 SPECIFICATIONS Driving System Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio: 1st 2nd 3rd 4th 5th 6th FRAME Caster Trail Tire Size: Front Rear 120/70 ZR17 M/C (58W) 160/60 ZR17 M/C (69W) 25° 108 mm (4.3 in.) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.111 (30/27) 0. - 2010 Kawasaki VERSYS | Owners Manual - Page 13
SPECIFICATIONS 11 Rim Size: Front Rear Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight: High Beam Low Beam Tail/Brake Light 12 V 55 W 12 V 55 W LED 12 V 10 Ah 17 × 3.50 17 × 4.50 19 L (5.0 US gal) Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an - 2010 Kawasaki VERSYS | Owners Manual - Page 14
12 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer. when ordering parts. In - 2010 Kawasaki VERSYS | Owners Manual - Page 15
LOCATION OF PARTS 13 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Clutch Lever Left Handlebar Switches Meter Instruments Ignition Switch/Steering Lock Brake Fluid Reservoir (Front) Front Brake Lever 7. Spring Preload Adjuster (Front Fork) 8. Rebound Damping Force Adjuster (Front Fork) 9. Right Handlebar - 2010 Kawasaki VERSYS | Owners Manual - Page 16
14 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Headlight/City Light Turn Signal Light Spark Plugs Air Cleaner Main Fuse Battery 7. Seat 8. Helmet Holding Hook 9. Tool Kit/Storage Compartments 10. Seat Lock 11. Wheel 12. 13. 14. 15. 16. 17. Brake Disc Brake Caliper Front Fork Shift Pedal Side Stand - 2010 Kawasaki VERSYS | Owners Manual - Page 17
LOCATION OF PARTS 15 1. License Plate Light 2. Tail/Brake Light 3. Rebound Damping Force Adjuster (Rear Shock Absorber) 4. Brake Fluid Reservoir (Rear) 5. Rear Shock Absorber 6. Spring Preload Adjuster (Rear Shock Absorber) 7. Fuel Tank 8. Fuel Tank Cap 9. Coolant Reserve Tank 10. Muffler 11. - 2010 Kawasaki VERSYS | Owners Manual - Page 18
in an unsafe riding condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some - 2010 Kawasaki VERSYS | Owners Manual - Page 19
still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his or her feet on the passenger footpegs and hold on to the operator or seat strap. Do not - 2010 Kawasaki VERSYS | Owners Manual - Page 20
18 LOADING AND ACCESSORIES INFORMATION 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front - 2010 Kawasaki VERSYS | Owners Manual - Page 21
GENERAL INFORMATION 19 GENERAL INFORMATION Meter Instruments A. Water Temperature Warning Indicator Light B. Oil Pressure Warning Indicator Light C. RESET Button D. Neutral Indicator Light E. MODE Button F. High Beam Indicator Light G. Left Turn Signal Indicator Light H. Tachometer I. Red Zone J. - 2010 Kawasaki VERSYS | Owners Manual - Page 22
20 GENERAL INFORMATION Tachometer The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the "red zone". Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for - 2010 Kawasaki VERSYS | Owners Manual - Page 23
GENERAL INFORMATION 21 Digital Meter A. Clock B. Odometer C. Trip Meter A D. Trip Meter B E. Push MODE Button NOTE żFor safe operation do not press the MODE button while riding. A. Fuel Gauge B. Speedometer C. Clock, Trip Meter A/B, Odometer NOTE żDo not shift the digital meter display while - 2010 Kawasaki VERSYS | Owners Manual - Page 24
22 GENERAL INFORMATION mph·km/h Display mph·km/h Display can alternate between English and metric modes (mph and km/h) in the digital meter. Make sure that mph or km/h is correctly displayed according to local regulations before riding. the odometer in the digital • Display meter. mph·km/h display - 2010 Kawasaki VERSYS | Owners Manual - Page 25
GENERAL INFORMATION 23 mph·km/h display shifts as fol• The lows. • • the RESET button for more • Push than two seconds. Both the hour and minute displays start flashing. Clock To adjust the hours and minutes: Turn the ignition key to "ON". Push the MODE button to display the clock. A. mph - 2010 Kawasaki VERSYS | Owners Manual - Page 26
24 GENERAL INFORMATION the RESET button. The hour • Push display only flashes. Push the MODE button to advance the hours. the RESET button. Both the • Push hour and minute displays start flashthe MODE button. • Push plays stop flashing and starts working. ing again. The disthe clock NOTE the - 2010 Kawasaki VERSYS | Owners Manual - Page 27
GENERAL INFORMATION 25 Odometer The odometer shows the total distance the vehicle has been ridden. This meter cannot be reset. NOTE żThe data is maintained even if the battery is disconnected. żWhen the figures come to 999999, they are stopped and locked. Trip Meter The trip meters show the - 2010 Kawasaki VERSYS | Owners Manual - Page 28
26 GENERAL INFORMATION NOTE żThe data is maintained by the back -up power if the ignition key is turned off. żWhen the trip meter is reset while the vehicle is stopped, it starts counting as soon as the vehicle starts moving. żWhen the trip meter reaches 999.9 (TRIP A) or 9999.9 (TRIP B) while - 2010 Kawasaki VERSYS | Owners Manual - Page 29
GENERAL INFORMATION 27 Fuel Gauge The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all the segments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty). When only the most bottom - 2010 Kawasaki VERSYS | Owners Manual - Page 30
switch is turned to "ON" and goes off soon after ensuring that its circuit functions properly. The indicator light also goes on whenever the troubles occur in digital fuel injection system (DFI). If the indicator light goes on, have the DFI system checked by an authorized Kawasaki dealer. When - 2010 Kawasaki VERSYS | Owners Manual - Page 31
GENERAL INFORMATION 29 NOTICE Do not let the engine continue running when the warning indicator light flashes. Prolonged engine operation will result in severe damage from overheating. Key This motorcycle has a combination key, which is used for the ignition switch/steering lock, seat lock, and - 2010 Kawasaki VERSYS | Owners Manual - Page 32
30 GENERAL INFORMATION Ignition Switch/Steering Lock This is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF, LOCK, or P (Park) position. A. Ignition Switch/Steering Lock B. ON Position C. OFF Position D. LOCK Position E. P (Park) Position - 2010 Kawasaki VERSYS | Owners Manual - Page 33
GENERAL INFORMATION 31 OFF ON LOCK Engine off. All electrical circuits off. Engine on. All electrical equipment can be used. Steering locked. Engine off. All electrical circuits off. Steering locked. Engine off. License plate, tail, and city lights on and turn signals can be used. All other - 2010 Kawasaki VERSYS | Owners Manual - Page 34
32 GENERAL INFORMATION Left Handlebar Switches Dimmer Switch High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam ( high beam indicator light goes on. ) High Beam···( ) Low Beam···( NOTE żWhen the headlight is on high beam, A. Dimmer Switch B. Turn - 2010 Kawasaki VERSYS | Owners Manual - Page 35
GENERAL INFORMATION 33 Horn Button When the horn button is pushed, the horn sounds. Passing Button When the passing button is pushed, the headlight high beam (passing beam) goes on to signal the driver of the vehicle ahead that you are about to pass. The passing light is shut off as soon as the - 2010 Kawasaki VERSYS | Owners Manual - Page 36
electric starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions. - 2010 Kawasaki VERSYS | Owners Manual - Page 37
GENERAL INFORMATION 35 Brake/Clutch Lever Adjusters There is an adjuster on both the brake and clutch levers. Each adjuster has 5 positions so that the released lever position can be adjusted to suit the operator's hands. Push the lever forward and turn the adjuster to align the number with the - 2010 Kawasaki VERSYS | Owners Manual - Page 38
36 GENERAL INFORMATION Fuel Tank Cap To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key to the right. To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the left to the original - 2010 Kawasaki VERSYS | Owners Manual - Page 39
GENERAL INFORMATION 37 Fuel Tank The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Key Hole Cover B. Ignition Key C. Fuel Tank Cap A. B. C. D. Tank Cap Fuel Tank - 2010 Kawasaki VERSYS | Owners Manual - Page 40
immediately. Fuel Requirement Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of its resistance to detonation or "knocking". The Antiknock Index is an average - 2010 Kawasaki VERSYS | Owners Manual - Page 41
. Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. Fuels Containing Oxygenates - 2010 Kawasaki VERSYS | Owners Manual - Page 42
unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up - 2010 Kawasaki VERSYS | Owners Manual - Page 43
gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual. Stand The motorcycle is equipped with a side stand. A. Side Stand NOTE żWhen using the side stand, turn the handlebar to the left. Whenever the side - 2010 Kawasaki VERSYS | Owners Manual - Page 44
42 GENERAL INFORMATION NOTE Seat Seat Removal Insert the ignition key into the seat lock, located on the seat cover. Turn the key clockwise while pulling on the rear end of the seat. żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does not start - 2010 Kawasaki VERSYS | Owners Manual - Page 45
GENERAL INFORMATION 43 Seat Installation Install the seat in the reverse order of removal. Place the tabs into the matching slot and receptacles. Insert the hook at the rear of the seat into the lock on the frame. • • A. B. C. D. Seat Seat Lock Ignition Key Insert A. Seat B. Slot C. Tabs D. - 2010 Kawasaki VERSYS | Owners Manual - Page 46
44 GENERAL INFORMATION down the rear part of the seat • Push until the lock clicks. up the rear end of the seat to • Pull make sure it is securely locked. Helmet Hooks Helmets can be secured to the motorcycle using the helmet hooks located under the seat. NOTE żIf there is difficulty removing - 2010 Kawasaki VERSYS | Owners Manual - Page 47
under the seat. The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Also, under the seat, there is a lock strap which can hold a U-shaped lock (not supplied). Install the U-shaped part and lock separately and - 2010 Kawasaki VERSYS | Owners Manual - Page 48
46 GENERAL INFORMATION Rear View Mirror Rear View Mirror Adjustment Adjust the rear view mirror by slightly moving only the mirror portion of the assembly. If the rear visibility can not be assured by moving the mirror, turn the stay by hand. • • A. Tool Kit B. Strap C. U-Shaped Lock (not supplied - 2010 Kawasaki VERSYS | Owners Manual - Page 49
GENERAL INFORMATION 47 NOTICE Do not force to tighten and/or loosen the upper hexagonal area with a pair of spanners or wrench. Forcible loosening and/or tightening may damage the upper hexagonal area and/or the turning mechanism of the stay. A. Lower Hexagonal Area for Tightening B. Upper - 2010 Kawasaki VERSYS | Owners Manual - Page 50
48 GENERAL INFORMATION Windshield The windshield can be adjusted within 3 positions in height to suit the rider's preference. Remove the bolts on the windshield. the wellnuts and rivets, and • Remove install them in the positions to suit the rider's preference. After adjusting, make sure to - 2010 Kawasaki VERSYS | Owners Manual - Page 51
GENERAL INFORMATION 49 Windshield Position 1 Windshield Position 2 A. B. C. D. Windshield Bolts Wellnuts Rivets A. B. C. D. Windshield Bolts Wellnuts Rivets - 2010 Kawasaki VERSYS | Owners Manual - Page 52
50 GENERAL INFORMATION Windshield Position 3 A. Windshield B. Bolts C. Wellnuts NOTE żKeep the uninstalled rivets in a safe place. - 2010 Kawasaki VERSYS | Owners Manual - Page 53
BREAK-IN 51 BREAK-IN The first 1 600 km (1 000 miles) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers. - 2010 Kawasaki VERSYS | Owners Manual - Page 54
acceleration, and hard cornering. In addition to the above, at 1 000 km (600 miles) it is extremely important that the owner have the initial maintenance service performed by an authorized Kawasaki dealer. - 2010 Kawasaki VERSYS | Owners Manual - Page 55
HOW TO RIDE THE MOTORCYCLE 53 HOW TO RIDE THE MOTORCYCLE Starting the Engine in the position. • Check that the engine stop switch is A. Neutral Indicator Light B. Ignition Switch C. ON Position A. Engine Stop Switch B. Starter Button NOTE żThe the ignition key to "ON". • Turn sure the - 2010 Kawasaki VERSYS | Owners Manual - Page 56
54 HOW TO RIDE THE MOTORCYCLE the motorcycle, first turn the ignition key to "OFF" and then back to "ON" before starting the engine. the meter operation check, • After leaving the throttle completely closed, push the starter button. NOTE żThe NOTICE Do not operate the starter continuously for - 2010 Kawasaki VERSYS | Owners Manual - Page 57
HOW TO RIDE THE MOTORCYCLE 55 NOTICE Do not let the engine idle longer than five minutes, or engine overheating and damage may occur. Jump Starting If your motorcycle battery is "run down", it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may - 2010 Kawasaki VERSYS | Owners Manual - Page 58
56 HOW TO RIDE THE MOTORCYCLE DANGER Battery acid generates hydrogen gas which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when - 2010 Kawasaki VERSYS | Owners Manual - Page 59
HOW TO RIDE THE MOTORCYCLE 57 DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do not make this last connection at the fuel system or battery. Take care not to touch the positive and negative cables together, and do not lean over the - 2010 Kawasaki VERSYS | Owners Manual - Page 60
58 HOW TO RIDE THE MOTORCYCLE NOTICE Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the battery power recover. the engine has started, - 2010 Kawasaki VERSYS | Owners Manual - Page 61
HOW TO RIDE THE MOTORCYCLE 59 NOTE Shifting Gears żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does not start if the transmission is in gear and the side stand is down. żWhen the headlight is on high beam, two headlight beams go on, and on low - 2010 Kawasaki VERSYS | Owners Manual - Page 62
60 HOW TO RIDE THE MOTORCYCLE Vehicle speed when shifting Shifting up 1st ĺ 2nd 2nd ĺ 3rd 3rd ĺ 4th 4th ĺ 5th 5th ĺ 6th km/h (mph) 15 ( 9) 25 (15) 35 (21) 45 (27) 55 (34) Shifting down 6th ĺ 5th 5th ĺ 4th 4th ĺ 3rd 3rd ĺ 2nd 2nd ĺ 1st km/h (mph) 30 (19) 25 (15) 20 (12) 15 ( 9) 15 ( 9) NOTE żThe - 2010 Kawasaki VERSYS | Owners Manual - Page 63
HOW TO RIDE THE MOTORCYCLE 61 Braking • • • • Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping, - 2010 Kawasaki VERSYS | Owners Manual - Page 64
62 HOW TO RIDE THE MOTORCYCLE Stopping the Engine the throttle completely. • Close Shift the into neutral. • Turn the transmission key to "OFF". • Support ignition the motorcycle on a firm, • level surface with the side stand. Lock the steering. • NOTE żThe A. Rear Brake Pedal motorcycle is - 2010 Kawasaki VERSYS | Owners Manual - Page 65
. Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open. 2. During removal of the air - 2010 Kawasaki VERSYS | Owners Manual - Page 66
such as grasses or dry leaves may contact with muffler or exhaust pipe. Shift the transmission into neutral and turn the ignition key to "OFF". Support the motorcycle on a firm, level surface with the side stand. NOTICE Do not park on a soft or steeply inclined surface, or the motorcycle may fall - 2010 Kawasaki VERSYS | Owners Manual - Page 67
HOW TO RIDE THE MOTORCYCLE 65 WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition switch "OFF". Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this - 2010 Kawasaki VERSYS | Owners Manual - Page 68
66 HOW TO RIDE THE MOTORCYCLE Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. Platinum and rhodium in the converter react with carbon monoxide, hydrocarbons and nitrogen oxides to convert them into carbon dioxide, water, nitrogen and oxygen - 2010 Kawasaki VERSYS | Owners Manual - Page 69
HOW TO RIDE THE MOTORCYCLE 67 the converter allowing the converter to overheat and become damaged when the engine is hot, or reduces converter performance when the engine is cold. - 2010 Kawasaki VERSYS | Owners Manual - Page 70
68 SAFE OPERATION SAFE OPERATION Safe Riding Technique The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. For safety, eye protection and a helmet are strongly recommended. You should be aware of and verify the - 2010 Kawasaki VERSYS | Owners Manual - Page 71
SAFE OPERATION 69 In general your actions should be smooth as sudden acceleration, braking or turning may cause loss of control, especially when riding in wet conditions or on loose roadway surfaces, when the ability to maneuver will be reduced. When going up steep slopes, shift to a lower gear so - 2010 Kawasaki VERSYS | Owners Manual - Page 72
70 SAFE OPERATION Do not downshift at too high an r/min (rpm) to avoid damage to the engine from overrevving. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists. - 2010 Kawasaki VERSYS | Owners Manual - Page 73
SAFE OPERATION 71 Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment - 2010 Kawasaki VERSYS | Owners Manual - Page 74
72 SAFE OPERATION Tires ...Air pressure (when cold): Front Rear 225 kPa (2.25 kgf/cm², 32 psi) 250 kPa (2.50 kgf/cm², 36 psi) Install the air valve cap. Drive Chain ...Slack 25 a 35 mm (1.0 a 1.4 in.) Lubricate the drive chain if dry. Nuts, Bolts, Fasteners Check that steering and suspension - 2010 Kawasaki VERSYS | Owners Manual - Page 75
SAFE OPERATION 73 Side Stand ...Return to its fully up position by spring tension. Return spring not weak or not damaged. Refer to the "Daily Safety Checks" caution label attached on the rear fender rear. - 2010 Kawasaki VERSYS | Owners Manual - Page 76
74 SAFE OPERATION Additional Considerations for High Speed Operation Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of - 2010 Kawasaki VERSYS | Owners Manual - Page 77
SAFE OPERATION 75 WARNING Handling characteristics of a motorcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation unless you have received sufficient training and have the required skills. - 2010 Kawasaki VERSYS | Owners Manual - Page 78
76 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and must not be - 2010 Kawasaki VERSYS | Owners Manual - Page 79
MAINTENANCE AND ADJUSTMENT 77 EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and - 2010 Kawasaki VERSYS | Owners Manual - Page 80
78 MAINTENANCE AND ADJUSTMENT 3. Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low permeation fuel hoses and a fuel tank. 3. Evaporative Emission Control System (California) Vapors caused by fuel evaporation in the fuel system are not - 2010 Kawasaki VERSYS | Owners Manual - Page 81
owner of this motorcycle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. The Kawasaki Limited Emission Control System Warranty requires that you return your motorcycle to an authorized - 2010 Kawasaki VERSYS | Owners Manual - Page 82
80 MAINTENANCE AND ADJUSTMENT TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design - 2010 Kawasaki VERSYS | Owners Manual - Page 83
MAINTENANCE AND ADJUSTMENT 81 Periodic Maintenance Chart 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) K K Air cleaner - 2010 Kawasaki VERSYS | Owners Manual - Page 84
82 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) Fuel leak (fuel K hose and pipe) inspect Fuel hoses K damage inspect Fuel hoses installation - 2010 Kawasaki VERSYS | Owners Manual - Page 85
MAINTENANCE AND ADJUSTMENT 83 Frequency Whichever comes first Operation (Engine Items) Radiator hose damage inspect Radiator hoses installation condition inspect Evaporative emission control system - function (California model only) Air suction K system damage - inspect Every year *Odometer - 2010 Kawasaki VERSYS | Owners Manual - Page 86
84 MAINTENANCE AND ADJUSTMENT 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) Operation (Chassis Items) Clutch operation (play, engagement, disengagement) - inspect Drive chain lubrication condition inspect # Drive chain - 2010 Kawasaki VERSYS | Owners Manual - Page 87
Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Drive chain K guide wear inspect Wheels and tires: Tire air pressure - inspect Wheels/tires damage inspect Tire tread wear, abnormal wear inspect Wheel bearings K damage - 2010 Kawasaki VERSYS | Owners Manual - Page 88
86 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake system: Brake fluid leak - inspect Brake hoses damage inspect Brake pad wear - inspect # Brake - 2010 Kawasaki VERSYS | Owners Manual - Page 89
MAINTENANCE AND ADJUSTMENT 87 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect - 2010 Kawasaki VERSYS | Owners Manual - Page 90
88 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Front forks/rear shock absorber oil leak - inspect Steering system: K Steering play inspect See Page - 2010 Kawasaki VERSYS | Owners Manual - Page 91
MAINTENANCE AND ADJUSTMENT 89 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - - 2010 Kawasaki VERSYS | Owners Manual - Page 92
90 MAINTENANCE AND ADJUSTMENT 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items K Air cleaner element # - replace Engine oil # - change Oil filter - replace K Fuel hoses - 2010 Kawasaki VERSYS | Owners Manual - Page 93
(15) (22.5) (30) See Page Change/Replacement Items K Spark plug - replace K Vehicle-down sensor mounting dampers - replace Every • 4 years • • • • 105 - K: Should be serviced by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here - 2010 Kawasaki VERSYS | Owners Manual - Page 94
transmission seizure, accident, and injury. Check the oil level before each ride and change the oil according to the periodic maintenance chart in the Owner's Manual. - 2010 Kawasaki VERSYS | Owners Manual - Page 95
pressure warning indicator light will go on. If it stays on when the engine speed is above idle, stop the engine immediately and have it serviced. Failure to do so could cause serious engine damage. A. B. C. D. Oil Level Gauge Upper Level Line Lower Level Line Oil Filler Cap - 2010 Kawasaki VERSYS | Owners Manual - Page 96
94 MAINTENANCE AND ADJUSTMENT Oil and/or Oil Filter Change Warm up the engine thoroughly, and then stop it. Place an oil pan beneath the engine. Remove the engine oil drain bolt. • • • A. Oil Pressure Warning Indicator Light A. Drain Bolt the oil completely drain with • Let the motorcycle - 2010 Kawasaki VERSYS | Owners Manual - Page 97
and replace it • Remove with a new one. NOTE A. Oil Filter żIf a torque wrench or required Kawasaki special tool is not available, this item should be serviced by a Kawasaki dealer. - 2010 Kawasaki VERSYS | Owners Manual - Page 98
96 MAINTENANCE AND ADJUSTMENT a thin film of engine oil to the • Apply packing and tighten the oil filter to the specified torque. Tightening Torque Oil Filter: 17.5 N·m (1.8 kgf·m, 13 ft·lb) NOTE żReplace the gasket with a new one. Tightening Torque Engine Oil Drain Bolt: 30 N·m (3.1 kgf·m, 22 - 2010 Kawasaki VERSYS | Owners Manual - Page 99
MAINTENANCE AND ADJUSTMENT 97 provide adequate lubrication for both the engine and the clutch. Engine Oil Capacity Capacity: 1.7 L (1.8 US qt) (when filter is not removed) 1.9 L (2.0 US qt) (when filter is removed) 2.4 L (2.5 US qt) (when engine is completely dry) Although 10W-40 engine oil is the - 2010 Kawasaki VERSYS | Owners Manual - Page 100
98 MAINTENANCE AND ADJUSTMENT Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. NOTICE Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair - 2010 Kawasaki VERSYS | Owners Manual - Page 101
MAINTENANCE AND ADJUSTMENT 99 Coolant Coolant absorbs excessive heat from the engine and transfers it to the air at the radiator. If the coolant level becomes low, the engine overheats and may suffer severe damage. Check the coolant level each day before riding the motorcycle, and in accordance - 2010 Kawasaki VERSYS | Owners Manual - Page 102
-rust properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. NOTE żA permanent type of antifreeze is in- stalled in the cooling system when shipped. It is colored green and - 2010 Kawasaki VERSYS | Owners Manual - Page 103
MAINTENANCE AND ADJUSTMENT 101 Coolant Level Inspection Situate the motorcycle so that it is perpendicular to the ground. Check the coolant level through the coolant level gauge on the reserve tank located to the right of the engine. The coolant level should be between the F (Full) and L (Low) - 2010 Kawasaki VERSYS | Owners Manual - Page 104
102 MAINTENANCE AND ADJUSTMENT Coolant Filling Remove the seat (see Seat section in the GENERAL INFORMATION chapter). Remove the screw. Clear the projections from the grommets, and remove the right side cover backward. • • • the bolts. • Remove Clear the from the grom• mets, andprojections remove - 2010 Kawasaki VERSYS | Owners Manual - Page 105
MAINTENANCE AND ADJUSTMENT 103 the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. however, it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible. NOTICE If coolant must be added - 2010 Kawasaki VERSYS | Owners Manual - Page 106
104 MAINTENANCE AND ADJUSTMENT the right middle fairing as fol• Install lows. the projections to the slots. • Fit the projections to the grommets. • Fit • Tighten the bolts. the right side cover as follows. • Install Fit the projections to the slots. • Fit the projections • Tighten the screw.to - 2010 Kawasaki VERSYS | Owners Manual - Page 107
MAINTENANCE AND ADJUSTMENT 105 Coolant Change Have the coolant changed by an authorized Kawasaki dealer. Spark Plugs The standard spark plug is shown in the table. The spark plugs should be replaced in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by an - 2010 Kawasaki VERSYS | Owners Manual - Page 108
106 MAINTENANCE AND ADJUSTMENT Evaporative Emission Control System (California model only) This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection - 2010 Kawasaki VERSYS | Owners Manual - Page 109
MAINTENANCE AND ADJUSTMENT 107 Valve Clearance Valve and valve seat wear decreases valve clearance, upsetting valve timing. NOTICE If valve clearance is left unadjusted, wear will eventually cause the valves to remain partly open; which lowers performance, burns the valves and valve seats, and may - 2010 Kawasaki VERSYS | Owners Manual - Page 110
108 MAINTENANCE AND ADJUSTMENT Kawasaki Clean Air System The Kawasaki Clean Air System (KCA) is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The KCA System allows - 2010 Kawasaki VERSYS | Owners Manual - Page 111
must be cleaned in accordance with the Periodic Maintenance Chart. In dusty, rainy, or muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval by an authorized Kawasaki dealer. • Oil Draining Inspect the drain hose located on the rear side of - 2010 Kawasaki VERSYS | Owners Manual - Page 112
110 MAINTENANCE AND ADJUSTMENT WARNING Oil on tires will make them slippery and can cause an accident and injury. Be sure to install the plug in the drain hose after draining. Throttle Control System Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if - 2010 Kawasaki VERSYS | Owners Manual - Page 113
MAINTENANCE AND ADJUSTMENT 111 Inspection Check that the throttle grip play is correct by lightly turning the throttle grip back and forth. • Adjustment Loosen the locknut at the upper end of the throttle cable, and turn the throttle cable adjuster in completely so as to give the throttle grip - 2010 Kawasaki VERSYS | Owners Manual - Page 114
112 MAINTENANCE AND ADJUSTMENT the throttle grip play cannot be ad• If justed with the accelerator cable adjuster at the throttle grip, use the decelerator cable adjuster located under the fuel tank. Turn out the decelerator cable adjusting nut until there is no play when the throttle grip is - 2010 Kawasaki VERSYS | Owners Manual - Page 115
MAINTENANCE AND ADJUSTMENT 113 Engine Vacuum Synchronization Engine vacuum synchronization must be checked and adjusted periodically in accordance with the Periodic Maintenance Chart by an authorized Kawasaki dealer. Idle Speed The idle speed check should be performed in accordance with the - 2010 Kawasaki VERSYS | Owners Manual - Page 116
114 MAINTENANCE AND ADJUSTMENT Adjustment Start the engine, and warm it up thoroughly. Adjust the idle speed by turning the idle adjusting screw. • • and close the throttle a few • Open times to make sure that the idle • Idle Speed 1 250 a 1 350 r/min (rpm) speed does not change. Readjust if - 2010 Kawasaki VERSYS | Owners Manual - Page 117
MAINTENANCE AND ADJUSTMENT 115 Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart. Inspection Check that the clutch lever operates - 2010 Kawasaki VERSYS | Owners Manual - Page 118
116 MAINTENANCE AND ADJUSTMENT Adjustment WARNING Excess clutch cable play could prevent clutch disengagement and cause a crash resulting in serious injury or death. When adjusting the clutch cable, be sure the upper end of the outer cable is fully seated in its fitting so that it doesn't slip - 2010 Kawasaki VERSYS | Owners Manual - Page 119
MAINTENANCE AND ADJUSTMENT 117 WARNING To avoid a serious burn, never touch a hot engine or an exhaust pipe during clutch adjustment. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or death. DO NOT run the - 2010 Kawasaki VERSYS | Owners Manual - Page 120
118 MAINTENANCE AND ADJUSTMENT Drive Chain The drive chain slack and lubrication must be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted - either too loose - 2010 Kawasaki VERSYS | Owners Manual - Page 121
MAINTENANCE AND ADJUSTMENT 119 the drive chain is too tight or too • If loose, adjust it so that the chain slack will be within the standard value. Drive Chain Slack Standard 25 a 35 mm (1.0 a 1.4 in.) Chain Slack Adjustment Remove the cotter pin, and loosen the rear axle nut. Loosen the left and - 2010 Kawasaki VERSYS | Owners Manual - Page 122
120 MAINTENANCE AND ADJUSTMENT the chain is too loose, turn out the • If left and right chain adjusters evenly. the chain is too tight, turn in the left • If and right chain adjusters evenly. out both chain adjusters evenly • Turn until the drive chain has the correct amount of slack. To keep the - 2010 Kawasaki VERSYS | Owners Manual - Page 123
axle nut and axle, and spread its ends. and readjust if necessary. A. Cotter Pin NOTE żIf a torque wrench is not available, this item should be serviced by a Kawasaki dealer. - 2010 Kawasaki VERSYS | Owners Manual - Page 124
122 MAINTENANCE AND ADJUSTMENT NOTE WARNING A loose axle nut can lead to an accident resulting in serious injury or death. Tighten the axle nut to the proper torque and install a new cotter pin. the rear brake (see Brakes • Check section). żWhen inserting the cotter pin, if the slots in the nut - 2010 Kawasaki VERSYS | Owners Manual - Page 125
take off the chain cover. • • of the 21st pin. Since the chain may wear unevenly, take measurements at several places. If the length exceeds the service limit, the chain should be replaced. A. Chain Cover B. Bolts the chain taut either by using • Stretch the chain adjusters, or by hanging a the - 2010 Kawasaki VERSYS | Owners Manual - Page 126
dealer. the rear wheel to inspect the • Rotate drive chain for damaged rollers, and NOTE żSprocket wear is exaggerated for illustration. See Service Manual for wear limits. • loose pins and links. Also inspect the sprockets for unevenly or excessively worn teeth, and damaged teeth. A. Good - 2010 Kawasaki VERSYS | Owners Manual - Page 127
MAINTENANCE AND ADJUSTMENT 125 Lubrication Lubrication is also necessary after riding through rain or on wet roads, or any time that the chain appears dry. A heavy oil such as SAE 90 is preferred to a lighter oil because it will stay on the chain longer and provide better lubrication. oil to the - 2010 Kawasaki VERSYS | Owners Manual - Page 128
126 MAINTENANCE AND ADJUSTMENT Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki - 2010 Kawasaki VERSYS | Owners Manual - Page 129
MAINTENANCE AND ADJUSTMENT 127 Fluid Level Inspection The brake fluid level in the front brake fluid reservoir must be kept above the line (lower level line) next to the gauge and that in the rear brake fluid reservoir (located under the seat) must be kept between the upper and lower level lines ( - 2010 Kawasaki VERSYS | Owners Manual - Page 130
128 MAINTENANCE AND ADJUSTMENT the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in the brake lines, and fill the reservoir to the upper level line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. WARNING - 2010 Kawasaki VERSYS | Owners Manual - Page 131
MAINTENANCE AND ADJUSTMENT 129 NOTE żFirst, tighten until slight resistance is felt indicating that the cap is seated on the reservoir body, then tighten the cap an additional 1/6 turn while holding the brake fluid reservoir body. Fluid Change Have the brake fluid changed by an authorized - 2010 Kawasaki VERSYS | Owners Manual - Page 132
130 MAINTENANCE AND ADJUSTMENT Brake Light Switches When either the front or rear brake is applied, the brake light goes on. The front brake light switch requires no adjustment, but the rear brake light switch should be adjusted in accordance with the Periodic Maintenance Chart. Inspection Turn the - 2010 Kawasaki VERSYS | Owners Manual - Page 133
MAINTENANCE AND ADJUSTMENT 131 Adjustment Disconnect the connector. • adjust the rear brake light switch, • To move the switch up or down by turning the switch body. A. Connector A. B. C. D. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later • Connect the connector. - 2010 Kawasaki VERSYS | Owners Manual - Page 134
132 MAINTENANCE AND ADJUSTMENT Front Fork The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever, pump the front fork up and down by several times to inspect smooth stroke. Visually inspect the - 2010 Kawasaki VERSYS | Owners Manual - Page 135
MAINTENANCE AND ADJUSTMENT 133 On the top of each front fork leg is a spring preload adjuster and on the spring preload adjuster of the right front fork leg is a rebound damping force adjuster so that the spring force and damping force can be adjusted for different riding and loading conditions. - 2010 Kawasaki VERSYS | Owners Manual - Page 136
134 MAINTENANCE AND ADJUSTMENT Rebound Damping Force Adjustment Turn the rebound damping force adjuster all the way into the spring preload adjuster with a screwdriver. This makes the damping force greatest. Turn out the adjuster to decrease damping force. • • The standard setting positions of - 2010 Kawasaki VERSYS | Owners Manual - Page 137
MAINTENANCE AND ADJUSTMENT 135 Rear Shock Absorber The rear shock absorber operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Rear Shock Absorber Inspection Press down on the seat several times to inspect the stroke. Visually inspect the rear shock - 2010 Kawasaki VERSYS | Owners Manual - Page 138
136 MAINTENANCE AND ADJUSTMENT Spring Preload Adjustment The spring preload adjuster on the rear shock absorber has 7 positions. Position Spring Action 1 2 3 4 5 6 7 Stronger --ĺ The standard setting position for an average-build rider of 68 kg (150 lb) with no passenger and no - 2010 Kawasaki VERSYS | Owners Manual - Page 139
MAINTENANCE AND ADJUSTMENT 137 with no passenger and no accessories is as follows: Rebound Damping Force Adjuster 5 clicks* *: out from the fully seated position A. Rebound Damping Force Adjuster the rebound damping force ad• Turn juster towards the H mark to make • the damping force greatest. - 2010 Kawasaki VERSYS | Owners Manual - Page 140
138 MAINTENANCE AND ADJUSTMENT Wheels Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. A. TUBELESS Mark The tire and rim form a leakproof unit by making - 2010 Kawasaki VERSYS | Owners Manual - Page 141
MAINTENANCE AND ADJUSTMENT 139 WARNING Installing a tube inside a tubeless-type tire can create excessive heat build up that can damage the tube and cause rapid deflation. The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires, - 2010 Kawasaki VERSYS | Owners Manual - Page 142
140 MAINTENANCE AND ADJUSTMENT żTire pressure is affected by changes in ambient temperature and altitude, and so the tire pressure should be checked and adjusted when your riding involves wide variations in temperature or altitude. Tire Air Pressure (when cold) Front 225 kPa (2.25 kgf/cm², 32 psi - 2010 Kawasaki VERSYS | Owners Manual - Page 143
MAINTENANCE AND ADJUSTMENT 141 accordance with • In Maintenance Chart, the Periodic measure the depth of the tread with a depth gauge, and replace any tire that has worn down to the minimum allowable tread depth. Minimum Tread Depth Front - 1 mm (0.04 in.) Rear Under 130 km/h 2 mm (80 mph) (0. - 2010 Kawasaki VERSYS | Owners Manual - Page 144
142 MAINTENANCE AND ADJUSTMENT WARNING Tires that have been punctured and repaired do not have the same capabilities as undamaged tires and can suddenly fail, causing an accident resulting in serious injury or death. Replace damaged tires as soon as possible. To ensure safe handling and stability, - 2010 Kawasaki VERSYS | Owners Manual - Page 145
MAINTENANCE AND ADJUSTMENT 143 Replacement Tire (Tubeless) Make, Type: PIRELLI, SCORPION Front SYNC FRONT Size: 120/70 ZR17 M/C (58W) Make, Type: PIRELLI, SCORPION Rear SYNC RADIAL Size: 160/60 ZR17 M/C (69W) WARNING New tires are slippery and may cause loss of control and injury. A break-in - 2010 Kawasaki VERSYS | Owners Manual - Page 146
or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain - 2010 Kawasaki VERSYS | Owners Manual - Page 147
MAINTENANCE AND ADJUSTMENT 145 Self-discharge Approx. number of days from 100% charged to 100% discharged Lead -Antimony Battery 40°C (104°F) 25°C (77°F) 0°C (32°F) 100 Days 200 Days 550 Days Lead -Calcium Battery 300 Days 600 Days 950 Days Current Drain Days from 100% Discharging charged Ampere - 2010 Kawasaki VERSYS | Owners Manual - Page 148
146 MAINTENANCE AND ADJUSTMENT Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal by product of the chemical reactions within a battery. But when continuous discharge allows the sulfate to crystallize in the cells, the battery plates become - 2010 Kawasaki VERSYS | Owners Manual - Page 149
ready to reinstall the battery in the motorcycle (see Battery Installation). NOTE żIf you charge the sealed battery, never fail to observe the instructions shown in the label on the battery. WARNING Lead is a toxic substance. Battery posts, terminals and related accessories contain lead and lead - 2010 Kawasaki VERSYS | Owners Manual - Page 150
148 MAINTENANCE AND ADJUSTMENT the cables from the bat• Disconnect tery, first from the (-) terminal and then the (+) terminal. Battery Installation Place the battery in the rear fender front. Connect the (+) cable to the (+) terminal, and then connect the (-) cable to the (-) terminal. • • - 2010 Kawasaki VERSYS | Owners Manual - Page 151
MAINTENANCE AND ADJUSTMENT 149 Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. Turn the horizontal adjuster clockwise or counterclockwise until the beam points - 2010 Kawasaki VERSYS | Owners Manual - Page 152
150 MAINTENANCE AND ADJUSTMENT NOTE żOn high beam, the brightest point should be slightly below horizontal. The proper angle is 0.4 degrees below horizontal. This is a 50 mm (2.0 in.) drop at 7.6 m (25 ft) measured from the center of the headlight, with the motorcycle on its wheels and the rider - 2010 Kawasaki VERSYS | Owners Manual - Page 153
MAINTENANCE AND ADJUSTMENT 151 Fuses Fuses are arranged in the fuse box located under the seat. The main fuse is mounted on the starter relay behind the left side cover. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of - 2010 Kawasaki VERSYS | Owners Manual - Page 154
152 MAINTENANCE AND ADJUSTMENT the cover by removing the • Remove bolt. • Disconnect the connector. A. Cover B. Bolt A. Main Fuse B. Spare Fuse C. Connector - 2010 Kawasaki VERSYS | Owners Manual - Page 155
MAINTENANCE AND ADJUSTMENT 153 the left frame cover as follows. • Install Fit the projection to the slot. • Fit the projections • Tighten the bolt. to the grommets. • WARNING Substituting fuses can cause wiring to overheat, catch fire and/or fail. Do not use any substitute for the standard fuse. - 2010 Kawasaki VERSYS | Owners Manual - Page 156
154 MAINTENANCE AND ADJUSTMENT General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions. Before lubricating each part, clean off any rusty - 2010 Kawasaki VERSYS | Owners Manual - Page 157
ADJUSTMENT 155 Apply grease to the following points ż(K) Clutch Inner Cable Upper End ż(K) Throttle Inner Cable Upper Ends (K): Should be serviced by an authorized Kawasaki dealer. Cleaning Your Motorcycle General Precautions Frequent and proper care of your Kawasaki motorcycle will enhance its - 2010 Kawasaki VERSYS | Owners Manual - Page 158
156 MAINTENANCE AND ADJUSTMENT brake fluid, and coolant • Gasoline, will damage the finish of painted and plastic surfaces: wash them off immediately. Avoid wire brushes, steel wool, and all other abrasive pads or brushes. Use care when washing the windshield, headlight cover, and other - 2010 Kawasaki VERSYS | Owners Manual - Page 159
MAINTENANCE AND ADJUSTMENT 157 cleaning your motorcycle, • After check the rubber boot covering the shift pedal ball joint for correct installation. Be sure the sealing lip of the rubber boot fits into the groove of the ball joint. the boot is damaged, replace it with • If a new one. If the boot - 2010 Kawasaki VERSYS | Owners Manual - Page 160
or as conditions require. Avoid surfaces with "satin" or "flat" finishes. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield - 2010 Kawasaki VERSYS | Owners Manual - Page 161
MAINTENANCE AND ADJUSTMENT 159 NOTICE Plastic parts may deteriorate and break if they come in contact with chemical substances or household cleaning products such as gasoline, brake fluid, window cleaners, thread-locking agents, or other harsh chemicals. If a plastic part comes in contact with any - 2010 Kawasaki VERSYS | Owners Manual - Page 162
160 MAINTENANCE AND ADJUSTMENT WARNING Rubber protectants can be slippery and, if used on the tread area, cause loss of traction resulting in accident causing injury or death. Do not apply rubber protectant to any tread area. - 2010 Kawasaki VERSYS | Owners Manual - Page 163
MAINTENANCE AND ADJUSTMENT 161 Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki - 2010 Kawasaki VERSYS | Owners Manual - Page 164
162 MAINTENANCE AND ADJUSTMENT 1. Front Fork Clamp Bolts 2. Footpeg Stay Bolts 3. Tandem Grip Mounting Bolts 4. Front Fender Bolts 5. Brake Disc Mounting Bolts 6. Caliper Mounting Bolts 7. Engine Mounting Bolts and Nuts 8. Side Stand Bolt 9. Swingarm Pivot Shaft Nut 10. Rear Axle Nut 11. Rear - 2010 Kawasaki VERSYS | Owners Manual - Page 165
MAINTENANCE AND ADJUSTMENT 163 1. Rear Shock Absorber Bolts 2. Rear Master Cylinder Mounting Bolts 3. Brake Pedal Bolt 4. Muffler Body Mounting Bolts 5. Exhaust Pipe Manifold Holder Nuts 6. Front Axle 7. Front Axle Clamp Bolt - 2010 Kawasaki VERSYS | Owners Manual - Page 166
164 STORAGE STORAGE the entire vehicle thoroughly. • Clean Run the engine for about five minutes to warm the oil, shut it off, and drain the • engine oil. Preparation for Storage WARNING Motorcycle oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved - 2010 Kawasaki VERSYS | Owners Manual - Page 167
STORAGE 165 WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance - 2010 Kawasaki VERSYS | Owners Manual - Page 168
166 STORAGE • Put a cover over the motorcycle to keep dust and dirt from accumulating on it. Preparation after Storage the plastic bags from the muffler. • Remove Install the in the motorcycle and charge the battery if necessary. • Fill the fuelbattery tank with fuel. • Check all the listed in the - 2010 Kawasaki VERSYS | Owners Manual - Page 169
TROUBLESHOOTING GUIDE 167 TROUBLESHOOTING GUIDE Engine Does Not Start Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery cables do not make good electrical - 2010 Kawasaki VERSYS | Owners Manual - Page 170
dealer and to Kawasaki Motors Corp., U.S.A. If you have a problem concerning warranty or service, please take the following action: Contact the owner and/or service manager of your authorized Kawasaki dealer. Fully explain your problem and ask for assistance in resolving the situation. The OWNER of - 2010 Kawasaki VERSYS | Owners Manual - Page 171
receipt of your correspondence we will contact the dealership and work with them in resolving your problem. In order to provide a permanent record, all warranty and service resolutions take place only through written correspondence. Please send your correspondence to: CONSUMER RELATIONS KAWASAKI - 2010 Kawasaki VERSYS | Owners Manual - Page 172
that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at - 2010 Kawasaki VERSYS | Owners Manual - Page 173
ENVIRONMENTAL PROTECTION 171 ENVIRONMENTAL PROTECTION To protect our environment, properly discard used batteries, tires, engine oil, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their proper - 2010 Kawasaki VERSYS | Owners Manual - Page 174
172 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed Dealer Name - 2010 Kawasaki VERSYS | Owners Manual - Page 175
MAINTENANCE RECORD 173 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2010 Kawasaki VERSYS | Owners Manual - Page 176
174 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2010 Kawasaki VERSYS | Owners Manual - Page 177
MAINTENANCE RECORD 175 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2010 Kawasaki VERSYS | Owners Manual - Page 178
176 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address - 2010 Kawasaki VERSYS | Owners Manual - Page 179
LOCATION OF LABELS 177 LOCATION OF LABELS 1. Vehicle Emission Control Information 2. Brake Fluid (Front) 3. Brake Fluid (Rear) - 2010 Kawasaki VERSYS | Owners Manual - Page 180
178 LOCATION OF LABELS 4. Daily Safety Checks 5. Tire and Load Data 6. Important Drive Chain Information 7. Noise Emission Control Information 8. Battery Poison/Danger - 2010 Kawasaki VERSYS | Owners Manual - Page 181
LOCATION OF LABELS 179 9. Weight and Manufacture *10. Vacuum Hose Routing Diagram *11. Fuel Level *: only on California model - 2010 Kawasaki VERSYS | Owners Manual - Page 182
180 LOCATION OF LABELS (1) - 2010 Kawasaki VERSYS | Owners Manual - Page 183
LOCATION OF LABELS 181 (1) only on California model - 2010 Kawasaki VERSYS | Owners Manual - Page 184
182 LOCATION OF LABELS (2) (3) - 2010 Kawasaki VERSYS | Owners Manual - Page 185
LOCATION OF LABELS 183 (4) - 2010 Kawasaki VERSYS | Owners Manual - Page 186
184 LOCATION OF LABELS (5) (6) - 2010 Kawasaki VERSYS | Owners Manual - Page 187
LOCATION OF LABELS 185 (7) - 2010 Kawasaki VERSYS | Owners Manual - Page 188
186 LOCATION OF LABELS (8) - 2010 Kawasaki VERSYS | Owners Manual - Page 189
LOCATION OF LABELS 187 (9) (10) only on California model - 2010 Kawasaki VERSYS | Owners Manual - Page 190
188 LOCATION OF LABELS (11) only on California model - 2010 Kawasaki VERSYS | Owners Manual - Page 191
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