2012 Kawasaki Brute Force 750 4x4i Owners Manual

2012 Kawasaki Brute Force 750 4x4i Manual

2012 Kawasaki Brute Force 750 4x4i manual content summary:

  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 1
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 2
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    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION BREAK-IN HOW TO RIDE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE ENVIRONMENTAL PROTECTION j j j j j j j j A Table of Contents is
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    not avoided, will result in death or serious injury. HOW TO AVOID THE DANGER Read all DANGERS in this manual carefully and for your safety be sure to follow their instructions. NOTICE NOTICE is used to address practices not related to personal injury. WARNING HAZARD Failure to heed WARNING. WHAT
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    this manual carefully and completely before starting your new Kawasaki. It contains important safety information. Never operate an ATV without proper instruction. , the sport has the potential to cause environmental problems as well as conflicts with other people. Responsible use of your off-
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    to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: żRead this manual and all labels carefully and follow the operating procedures described. żThe Owner's Manual should be kept in the waterproof plastic bag and stored in the storage area provided
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    sharply to one side. Go straight down the hill where possible. żAlways follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around
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    exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. żPreserve the environment, ride responsibly and always know and
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    and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the trouble-free life for your ATV, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their ATVs, a Service Manual
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 10
    The KVF750H and KVF750J are models with camouflage-surface-treated or paint finish and are identical to the KVF750G, the base model, in every other aspect: controls, features, and specifications. KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company © 2010 Kawasaki Heavy Industries, Ltd.
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    TABLE OF CONTENTS SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF LABELS...LOCATION OF PARTS ...LOADING INFORMATION ...GENERAL INFORMATION ...Power Outlet Connector ...Auxiliary Electrical Accessory Connector ...Multifunction Meter ...Speedometer:...km/h·mph Display:...Fuel Level Gauge
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    Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Adult Supervision ...Beginning Riders ...Off-Road Use Only ...Dress Properly...Operator Only ...Ride Carefully and with Good Judgement ...Never Drink and Drive
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    Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 174 176 177 178 180 184 185
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    12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass (L) ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetion System Ignition System SOHC,
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    SPECIFICATIONS 13 Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: 10°/1 100 rpm (BTDC) NGK CR7E Forced lubrication (wet sump) API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 SAE 10W-40 2.4 L (2.54 US qt) 3.0 L (3.17 US qt) Belt drive torque converter (CVT) Shaft
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    14 SPECIFICATIONS Rim Size: Brake: Parking Brake Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light L: KVF750L Specifications subject to change without notice. Front Rear Front Rear 12 × 6.0 AT 12 × 7.5 AT Disc Enclosed Wet Multi-Plate Enclosed Wet Multi-Plate 19 L (5.0 US
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    SERIAL NUMBER LOCATIONS 15 SERIAL NUMBER LOCATIONS The frame and engine serial numbers are used to register the vehicle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the
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    16 LOCATION OF LABELS LOCATION OF LABELS All warning labels which are on your ATV are repeated here. Read them and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your ATV. Therefore, it is very important that all
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    LOCATION OF LABELS 17 9. Rear Carrier Maximum Load 10. Tire Pressure & Maximum Loading Warning 11. Passenger Warning 12. Transmission Warning 13. Trailer Towing Warning 14. Specification Label 15. Vehicle Emission Control Information
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    18 LOCATION OF LABELS 16. Battery Danger/Poison (On the backside)
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    LOCATION OF LABELS 19 (1) (2) (3)
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    20 LOCATION OF LABELS (4) (6) (5) (7) (8)
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    LOCATION OF LABELS 21 (9) (11) (10) (12)
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    22 LOCATION OF LABELS (13) (14) (KVF750J) (14) (KVF750L) (14) (KVF750G) (15) (KVF750G) (14) (KVF750H)
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    LOCATION OF LABELS 23 (15) (KVF750H) (15) (KVF750L) (15) (KVF750J)
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    24 LOCATION OF LABELS (16)
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    LOCATION OF PARTS 25 LOCATION OF PARTS 1. Rear Brake Lever (Parking Brake) 2. Brake Lever Lock 3. Variable Front Differential Control Lever 4. Starter Button 5. Multifunction Meter 6. Front Brake Reservoir 7. Selectable 2WD/4WD Shift Switch 8. Front Brake Lever 9. Light/Dimmer Switch 10. Reverse
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    26 LOCATION OF PARTS 16. Front Carrier 17. Shock Absorbers (Front) 18. Front Cylinder Spark Plug 19. Air Cleaner 20. Fuses 21. Seat Latch 22. Battery 23. Rear Carrier 24. Headlights 25. Disc Brake Caliper 26. Front Final Gear Case 27. Oil Filler Plug 28. Rear Final Gear Case 29. Shock Absorbers (
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    LOCATION OF PARTS 27 31. Tail/Brake Light 32. Tool Kit 33. Fuel Tank Filler Cap 34. Rear Cylinder Spark Plug 35. Shift Lever 36. Coolant Reserve Tank 37. Radiator 38. Winch Bracket 39. Fuel Tank 40. Belt Drive Transmission (CVT) 41. Rear Brake Pedal
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    distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions provided in this section for carrying cargo or pulling a trailer. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has
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    LOADING INFORMATION 29 NOTE żKawasaki Parts and Accessories have been spe- cially designed for use on Kawasaki vehicles. We strongly recommend that all parts and accessories you add to your vehicle be genuine Kawasaki components. • • • Because an all terrain vehicle is sensitive to increases in
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    30 LOADING INFORMATION Poorly designed or installed items can result in an unsafe riding condition. Never ride with passengers on the carriers. This ATV is not designed for carrying passengers on the carriers. •
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    GENERAL INFORMATION 31 GENERAL INFORMATION Power Outlet Connector The power outlet connector is located under the left handlebar. The ignition switch also operates the power outlet circuit and this vehicle has an accessory fuse (15 A) to protect this circuit. The connector has a cap. Remove it to
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    32 GENERAL INFORMATION j Auxiliary Electrical Accessory Connector The auxiliary electrical accessory connector is located at the rear end under the tail light. NOTICE Do not connect more than a 60 W load to the auxiliary electrical accessory terminals or the battery may become discharged. Always
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    GENERAL INFORMATION 33 j Multifunction Meter In the meter display face are the "LCD" (Liquid Crystal Display) speedometer, clock, 4WD/2WD indicator symbol, fuel level gauge and odometer/trip meter/hour meter. An "LED" (Light Emitting Diode) is used for the EPS indicator light, engine indicator
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    34 GENERAL INFORMATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. EPS Warning Light (only on EPS model) Engine Warning Light CVT Check Indicator Light Oil Pressure Warning Light Coolant Temperature Warning Light Reverse Indicator Light Neutral Indicator Light "4WD" Indicator Symbol "2WD"
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    GENERAL INFORMATION 35 Speedometer: The speedometer shows the speed of the vehicle. NOTE j żDo not operate the vehicle with the meter unit dis- playing in the wrong unit (km/h or mph). Shift the km/h·mph display in the meter unit as follows. km/h·mph display is shifted by pushing the • The
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    36 GENERAL INFORMATION Fuel Level Gauge Symbol: The fuel in the fuel tank is shown in segments. All 6 segments are displayed when the fuel tank is full. As fuel is consumed the segments go out accordingly. When the bottom segment is reached, it will begin blinking to warn of a low fuel level. When
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    GENERAL INFORMATION 37 the Right button. The hour display stops • Push blinking and the minute display starts blinking. Push the Left button to advance the minutes. Odometer: The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. The meter cannot be reset. j
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    38 GENERAL INFORMATION NOTE j żThe data is maintained by the back-up power if the ignition switch is turned off. żWhen the trip meter reaches 9999.9 when the ve- hicle is running, it turns back to 0.0 and starts counting again. żWhen the battery is disconnected, the meter display maintained.
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    GENERAL INFORMATION 39 NOTE Failure Parts and Failure Indication Patterns j żSee the chart in this page for more details.
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    on when the igni- tion switch is "ON", there may be a problem with the light itself. See an authorized Kawasaki dealer for inspection. Engine Warning on, have your authorized Kawasaki dealer to check the vehicle for the trouble. CVT Check Indicator Light: This vehicle is equipped with a drive belt
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    GENERAL INFORMATION 41 need to return the vehicle to the dealer for reset and adjustment. NOTICE Do not let the engine continue running with a warning light staying on. Prolonged engine operation can result in engine damage from overheating. j NOTICE The CVT Check Indicator Light goes on after
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    the fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. Brake Levers and Pedal The lever on the right side of the handlebar operates the
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    either the front or rear brakes. Apply both front and rear brakes gradually. Refer to the HOW TO RIDE and SAFE OPERATION chapters for more instructions on braking.
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    44 GENERAL INFORMATION (For "4WD") (For "2WD") j WARNING HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Use low gearing and maintain steady speed when climbing a hill. If you lose all
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    GENERAL INFORMATION 45 j Brake Lever Lock (Parking Brake) If the brake lever lock is used, the rear brake lever can be used as a parking brake. To lock the brake lever, first pull in the brake lever. Then pull in the lock lever and while holding it against the brake lever, release the brake lever.
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    capacity for each carrier. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo. Allow greater distance for braking. Always follow the instructions in your Owner's Manual for carrying cargo. Maximum Load Front Rear 40 kg (88 lb) 80 kg (176 lb)
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    GENERAL INFORMATION 47 Vehicle Maximum Load Weight of rider and cargo must not exceed 215 kg (474 lb). j A. Rear Carrier A. Front Carrier
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    48 GENERAL INFORMATION j Fuel Tank Filling the Tank: Only use gasoline with the recommended octane rating (See page 49). Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. Never fill the tank completely to the top. As the fuel expands in a
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    quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps in the U.S.A. The
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    all fuel from the fuel tank. See the Storage section in this manual. NOTICE Avoid using blends of unleaded gasoline and methanol (wood alcohol) whenever " containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends- The most common ether is methyl
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    GENERAL INFORMATION 51 j Ignition Switch The ignition switch is located on the right front fender. It is a 2-position, key-operated switch. The key can be removed only when in the "OFF" position. The lights, ignition, and electric starter will operate only when the key is in the "ON" position.
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    52 GENERAL INFORMATION j Keys This ATV has a key, which is used for the ignition switch and one spare key. Included with the key is a key number, which is stamped on the key itself. Record the key number in the space provided and store the number in a safe place. In the event you lose your keys,
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    Assist Switch only if additional power is needed. Starter Button: Refer to the "Starting the Engine" section of the "How to Ride" chapter for starting instructions. Engine Stop Switch: In addition to the ignition switch, the engine stop " position for the engine switch must be in the "
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    54 GENERAL INFORMATION To start the engine, push the starter button with the front or rear brake applied in any shift position. j Shift Lever This vehicle is equipped with a sub-transmission and a reverse gear. The shift lever is located at the right side of the engine and it has four positions:
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    GENERAL INFORMATION 55 To shift into high range, stop the vehicle completely, and move the shift lever into the "H" (High) position. WARNING HAZARD Shifting into "H" (High) or "L" (Low) or "R" (Reverse) while moving. WHAT CAN HAPPEN Shifting the transmission while the vehicle is moving can cause
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    56 GENERAL INFORMATION j WARNING HAZARD Inattentive operation in "R" (Reverse). Backing up without looking where you are going. WHAT CAN HAPPEN Inattentive operation in "R" (Reverse) could cause you to hit a person or obstacle behind you, resulting in severe personal injury or death. HOW TO AVOID
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    GENERAL INFORMATION 57 WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. WHAT CAN HAPPEN Pulling the front differential control lever can reduce steering response, increasing the effort to turn. An unexpected change in direction can cause
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    58 GENERAL INFORMATION j Selectable 2WD/4WD Shift Switch You can select "2WD" or "4WD" to suit various riding conditions. To shift, first stop the vehicle completely, then press the electrically selectable 2WD/4WD shift switch up or down. The switch is located on the right handlebar switch housing.
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    GENERAL INFORMATION 59 j Throttle Lever The throttle lever is located on the right side of the handlebar. Pushing the lever forward increases engine speed. When released, spring pressure returns the lever to the rear. Always check that the throttle lever returns normally before starting the engine.
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    the maximum engine power. WARNING HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased in the course and the operating techniques described in the Owner's Manual. For more information about the training course, contact an authorized
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    GENERAL INFORMATION 61 NOTICE If the throttle limiter is adjusted, verify the changes in throttle in an open, non-traffic area. Never try to adjust the limiter by racing the engine in neutral or in gear with brake on, or the engine may be damaged. j Seat To remove the seat: lift the latch lever
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    the latches have engaged. j Storage Box The storage box is located on the left side front fender and upper side front fender. Keep this Owner's Manual and other light items in these storage boxes. Remove the plug in the bottom of the storage boxes to remove any water that may have
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    GENERAL INFORMATION 63 j Tool Kit The tool kit is stored under the seat. Remove the seat for the kit. The minor adjustments and replacement of parts explained in this manual can be performed with the tools in the kit. A. B. C. D. Storage Box Cover Lock Unlock A. Tool Kit
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    64 GENERAL INFORMATION j Trailer Hitch Bracket A trailer hitch bracket is fitted at the rear end of the main frame. To avoid injury and property damage, observe the following precautions while towing a trailer: WARNING HAZARD Improperly attaching and loading a trailer. Overloading a trailer. WHAT
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    vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Do not operate or install winch without reading and understanding the operators manual supplied with the winch. A. Winch-installing Position
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    the engine while the transmission is in neutral. żIt is important to perform the initial service after the first 10 hours (100 km, 60 mi) of operation as described in this manual and the service manual for this vehicle. See the Periodic Maintenance Chart in the MAINTENANCE AND ADJUSTMENT chapter.
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    . If any irregularities are found during these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN
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    68 HOW TO RIDE Fuel ...Engine Oil ...Coolant ...Tires ...Enough fuel in tank, no leaks. Oil level between "H" (High) and "L" (Low) lines, no leaks. Coolant level between level lines (when engine is cold), no leaks. Air Pressure (when cold): Front: 35 kPa (0.35 kgf/cm², 5 psi) Rear: 35 kPa (0.35 kgf/
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    HOW TO RIDE 69 Starting the Engine the starter button. • Push starts. Repeat until the engine DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning, asphyxiation, and death. Exhaust gases contain carbon monoxide; a
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    70 HOW TO RIDE Moving Off the shift lever into the "H" (High) or "L" (Low) • Move position. the parking brake. • Release Gradually increase engine speed by pushing the • throttle lever forward. Shifting Gears the vehicle completely. • Stop Move the shift lever into the "H" (High) or "L" (Low) •
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    HOW TO RIDE 71 WARNING HAZARD Shifting into "H" (High) or "L" (Low) or "R" (Reverse) while moving. WHAT CAN HAPPEN Shifting the transmission while the vehicle is moving can cause abrupt changes in speed and direction resulting in loss of control and accident with severe personal injury or death.
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    72 HOW TO RIDE WARNING HAZARD Changing from "2WD" to "4WD" or from "4WD" to "2WD" while the ATV is moving. WHAT CAN HAPPEN The handling characteristics of this ATV differ between "2WD" and "4WD" according to riding conditions. Changing operating mode while moving can cause a sudden change in
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    HOW TO RIDE 73 Variable Limited Slip Front Differential WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. WHAT CAN HAPPEN Pulling the front differential control lever can reduce steering response, increasing the effort to turn. An
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    74 HOW TO RIDE Braking the throttle completely. • Close Under most conditions stop by pulling in the front • brake lever and pressing down the rear brake stop while riding in reverse, close the throttle • To and gradually apply the brakes. Sudden application of the rear brake or the front brake (
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    HOW TO RIDE 75 (For "4WD") (For "2WD") WARNING HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Use low gearing and maintain steady speed when climbing a hill. If you lose all forward speed:
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    76 HOW TO RIDE Stopping the Engine the throttle completely. • Close Put the shift lever in the "N" (Neutral) position. • Apply the parking brake to help prevent the vehicle • from rolling. • Turn the ignition key to "OFF". Parking the ATV • Stop the vehicle on a level surface. WARNING HAZARD
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    . Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. 2. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body assembly and stick the throttle open. During removal of the
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    there without the express written permission of the owner. Always try to preserve nature and the environment. j Read the Owner's Manual Read and understand this Owner's Manual, and carry it with you when you ride. This is especially important for younger riders and beginners. Refer to this Owner
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    to reach to put their feet on the footboards and their hands on the handlebars. Study this manual with your child to be sure he or she fully understands all of the special safety instructions. WARNING HAZARD Failure to follow the age recommendations for this ATV. Failure to supervise children 16
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    are designed for off-road use only. WARNING HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the and the operating techniques described in the Owner's Manual. For more information about the training course, contact an authorized ATV
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    SAFE OPERATION 81 Off-Road Use Only This vehicle is designed for off-road use only. Operation on public streets, roads, and highways is not recommended and is not safe. ATV tires are not designed to operate on paved or concrete surfaces. The tires will not slip as necessary which may seriously
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    82 SAFE OPERATION Dress Properly Always wear an approved helmet, eye protection, and protective clothing. The proper clothing can make riding more comfortable and reduce the chance of injury If you take a spill. Long pants will also protect your legs from the hot exhaust system. j
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    SAFE OPERATION 83 WARNING HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating
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    84 SAFE OPERATION WARNING HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Passengers affect balance and steering and increase risk of losing control. Carrying a passenger could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a
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    SAFE OPERATION 85 WARNING HAZARD Attempting wheelies, stunts. jumps, and other Never Drink and Drive Alcohol and drugs impair your judgement and slow your reactions. Even drugs prescribed by a physician can be dangerous. Check with your doctor. WHAT CAN HAPPEN Increases the chance of an accident,
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    86 SAFE OPERATION Keep Your Feet on the Footboards and Hands on the Handlebars Always ride with your feet on the footboards. If your feet touch the ground while you are moving, you could be injured. It is possible to have the rear wheel run over your foot. If you have a lot of motorcycle experience
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    SAFE OPERATION 87 Before Starting the Engine Three "musts" before starting the engine are: 1) Set the parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before getting off your vehicle. If it should roll, it might be damaged or cause injury.
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    affect the handling of your ATV. See the Loading Information chapter of this manual for more detailed information. Kawasaki does not recommend that you modify your ATV in and should be installed and used according to instructions. If you have questions, consult an authorized Kawasaki ATV dealer. j
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    SAFE OPERATION 89 Loading Your ATV Never ride with passengers on the carriers. This vehicle is not designed for carrying passengers on the carriers. Make sure all cargo is securely attached. Don't carry heavy or bulky items that exceed the cargo maximum load capacity or that may interfere with your
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    shock absorber spring force. Refer to the Suspension section in MAINTENANCE AND ADJUSTMENT chapter. Also refer to the instructions in the Loading Information chapter of this manual. Overloading this ATV or carrying or towing cargo improperly will adversely affect vehicle handling and could cause an
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    and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions in your Owner's Manual for carrying cargo or pulling a trailer. Perform the Daily Safety Checks Refer to the Daily Safety Checks section for a list
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    to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. Tire Air Pressure This vehicle is equipped with low pressure tires. Tire inflation and type can affect the vehicle's handling characteristics
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    an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner's Manual for this vehicle. Always maintain proper tire pressure as described in the Owner's Manual. Riding Terrain Before riding in a new area be sure to check for hidden obstacles or hazards. Keep your
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    ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner's Manual. j
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    SAFE OPERATION 95 WARNING HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively
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    96 SAFE OPERATION Riding in Reverse Start the engine following the procedure in the "Starting the Engine" section. Before shifting into reverse, make certain that the vehicle is completely stopped, and then move the shift lever into the "R" (Reverse) position. Refer to the "Shift Lever" section.
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    SAFE OPERATION 97 WARNING HAZARD Inattentive operation in "R" (Reverse). Backing up without looking where you are going. WHAT CAN HAPPEN Inattentive operation in "R" (Reverse) could cause you to hit a person or obstacle behind you, resulting in severe personal injury or death. HOW TO AVOID THE
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    98 SAFE OPERATION NOTICE Shifting from "2WD" to "4WD" range when the vehicle is in motion could cause front drive train damage. WARNING HAZARD Increasing limited slip differential (LSD) traction while turning or before entering a turn. WHAT CAN HAPPEN Pulling the variable front differential
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    SAFE OPERATION 99 Turning the Vehicle The new rider must learn this turning technique to make turns smoothly and quickly. Slide forward on the seat, and turn the handlebar in the direction of the turn. Lean your body to the inside of the turn while shifting your body weight onto the footboard on
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    100 SAFE OPERATION WARNING HAZARD Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a footboard
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    loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner's Manual. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight
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    TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this manual on level ground. Be very careful when turning on any hill. This ATV is equipped with the electrically selectable 2WD/4WD. When driving in "4WD
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 105
    parking brake. Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in this manual.
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 106
    parking brake. Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in this manual.
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 107
    SAFE OPERATION 105 Antenna Flag In hilly country, use an antenna flag so others can see you coming from the other side of a hill or sand dune. Take extra care when approaching blind hill tops and corners. Traversing Hillsides When riding across the side of a hill, keep your body weight toward the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 108
    loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this manual. Note: a special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill. Shift your
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 109
    SAFE OPERATION 107 Kawasaki Engine Brake Control This vehicle is equipped with the Kawasaki Engine Brake Control System. It can assist the operator when descending hills by supplementing the wheel brake systems with additional braking force that is produced by the engine. When descending hills, this
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 110
    108 SAFE OPERATION Be careful if the surface is loose; the tires may skid and braking effectiveness will be reduced. Turning while descending a slope must be done very carefully and gradually to avoid tipping the vehicle over. The rider should keep his feet on the footboards and transfer his weight
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    SAFE OPERATION 109 Sliding and Skidding On slippery or loose surfaces, special care is required. Sliding may be hazardous because the wheels may suddenly regain traction and cause the vehicle to tip or overturn and have an accident. Therefore, never ride "over your head" when you are unprepared for
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    110 SAFE OPERATION Remember: żBe especially careful on very slippery and very high traction surfaces. żSteer in the direction of the skid. żDon't ride on public streets, roads, or highways. Riding in Water Choose a location to enter and exit the water where the banks are not too steep or slippery.
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    SAFE OPERATION 111 WARNING HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than the
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    112 SAFE OPERATION Wash the vehicle in fresh water if it is exposed to salt water or operated in muddy conditions. Wet brakes provide little or no efficiency and could lead to an accident and injury. After operation in water, always apply the brakes long enough for the friction to dry the pads. Also
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    MAINTENANCE AND ADJUSTMENT 113 MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out in accordance with the Periodic Maintenance Chart to keep the vehicle in good running condition. The initial maintenance is vitally important and must not be
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    make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. You should keep a maintenance record for Owner's Manual carefully and keep it valid by complying with the owner's obligations it contains. To obtain warranty service,
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    MAINTENANCE AND ADJUSTMENT 115 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design
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    system is activated, return the vehicle immediately to an authorized Kawasaki dealer for drive belt inspection and adjustment or replacement. FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1 700 km (1 100 mi), or when Every CVT indicator year of light turns on use (100
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 119
    mi) use of use Every year of use Drive belt failure detection system function-inspect* Engine brake control lever-inspect * Air cleaner-service* Throttle lever play-inspect Valve clearance-inspect* Idle speed-inspect Engine oil-change* Oil filter-replace* Spark plug-clean and gap Spark arrester
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    118 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1 700 km (1 Every Every10 30 days 100 mi), or days or Every when CVT or 600 200 km year
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    MAINTENANCE AND ADJUSTMENT 119 FREQUENCY First Service Regular Service Every 90 days of vehicle use, 1 700 km (1 Every 30 100 mi), or days or Every when CVT 600 km year of indicator light (360
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    120 MAINTENANCE AND ADJUSTMENT Engine Oil In order for the engine and transmission to function properly, maintain the engine oil at the proper level, and change the oil and replace the oil filter in accordance with the Periodic Maintenance Chart. Not only do dirt and metal particles collect in the
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    MAINTENANCE AND ADJUSTMENT 121 the plug and check the oil level. The • Unscrew oil level should be between the "H" (High) and "L" (Low) lines on the dipstick. WARNING HAZARD Engine or transmission seizure. WHAT CAN HAPPEN Can lock the front and rear wheels (For "2WD": rear wheels) causing an
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 124
    122 MAINTENANCE AND ADJUSTMENT • Remove the engine oil drain plug. the oil filter is to be replaced, remove the oil filter • If cartridge and replace it with a new one. j A. Drain Plug the oil completely drain with the vehicle on • Let level ground. A. Cartridge WARNING HAZARD Improper
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    MAINTENANCE AND ADJUSTMENT 123 a thin film of oil to the gasket and tighten the • Apply cartridge to the specified torque. Engine Oil Type: Kawasaki Performance 4-Stroke ATV/UTV Oil** Kawasaki Performance 4-Stroke Semi-Synthetic Oil** Kawasaki Performance 4-Stroke Full Synthetic Oil** API SG, SH, SJ
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    . **Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. HOW TO AVOID THE HAZARD Do not operate this vehicle with insufficient
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 127
    MAINTENANCE AND ADJUSTMENT 125 Oil Level Inspection the vehicle level front-to-rear and side-to • With -side, remove the filler caps from the front and rear final gear cases. j A. Rear Final Gear Case B. Filler Cap NOTICE A. Front Final Gear Case B. Filler Cap C. Front Axle Shaft Be careful not
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    126 MAINTENANCE AND ADJUSTMENT the oil level. If it is insufficient, add oil • Check through the oil filler openings as necessary. The oil level should come to the bottom thread of each filler opening. j A. Rear Final Gear Case B. Filler Opening C. Bottom Thread A. Front Final Gear Case B. Filler
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    MAINTENANCE AND ADJUSTMENT 127 the vehicle level, place an oil pan beneath • With each gear case. (Rear Final Gear Case) To remove the drain plug, first remove the rear guard under the plug by releasing fitting bolts. • (Front Final Gear Case) Remove the filler cap and drain plug. j A. Drain
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    128 MAINTENANCE AND ADJUSTMENT • Remove the filler cap and drain plug. the oil has completely drained out, install the • After drain plugs and gaskets. Replace the gaskets with new ones. Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11.0 ft·lb) Case Drain Plug Rear Final Gear Case Drain
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    . *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. j Rear Final Gear Case Oil Oil Capacity 0.72 L (0.76 US qt
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT Cooling System Radiator and Cooling Fan: Check and clean the screen and radiator fins for obstruction by insects or mud in accordance with the Periodic Maintenance Chart. In dusty areas, the radiator should be cleaned more frequently than the recommended interval.
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    MAINTENANCE AND ADJUSTMENT 131 Coolant: Coolant absorbs heat from the engine and transfers it to the air at the radiator. If the coolant level becomes low, the engine overheats and may suffer damage. Check the coolant level each day before operating the vehicle, and replenish coolant if the level is
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    132 MAINTENANCE AND ADJUSTMENT NOTE żIn an emergency you can add water alone to the coolant reserve tank, however it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible. żA permanent type of antifreeze is installed in the cooling system when
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 Spark Plug Removal Front Cylinder Carefully pull the spark plug cap from the spark plug. • j Spark Plug Standard Plug Plug Gap Tightening Torque NGK CR7E 0.7 a 0.8 mm (0.028 a 0.032 in.) 13 N·m (1.3 kgf·m, 9.4 ft·lb) A. Spark Plug Cap B. Exhaust Pipe • Unscrew the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Hot exhaust pipe. WHAT CAN HAPPEN Can burn your hands. HOW TO AVOID THE HAZARD Check the exhaust pipe first and, if hot, wait until it gets cold. Rear Cylinder Rear cylinder plug is located behind the air duct of the belt drive transmission. We suggest
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 137
    and stick the throttle open. This could cause an accident. HOW TO AVOID THE HAZARD Clean the air cleaner regularly and according to the instructions in this section. j NOTICE A clogged air cleaner may allow dirt and dust to enter the engine causing excessive wear and possibly engine damage. The
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT Element Cleaning • Pull release the snaps and remove the air cleaner housing cap. the screw and pull out the element and • Remove element frame from the air cleaner housing. j A. Air Cleaner Housing Cap B. Snaps A. B. C. D. Air Filter Element Air Cleaner Housing
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    MAINTENANCE AND ADJUSTMENT 137 WARNING HAZARD Dirt or dust allowed into the throttle body. WHAT CAN HAPPEN Can cause the throttle to stick open. This could cause an accident. HOW TO AVOID THE HAZARD Be sure to cover the air cleaner opening to the throttle body after removing the element. Clean the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT • Remove the element from the element frame. WARNING HAZARD Cleaning the air cleaner element with gasoline or low flash-point solvent. WHAT CAN HAPPEN Gasoline or low flash-point solvents are extremely flammable and can be explosive under certain conditions. A fire
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    MAINTENANCE AND ADJUSTMENT 139 then wrap it in a clean rag and squeeze it as dry as possible. Be careful not to tear the element. Install the air filter element to the element frame. Remove the vinyl from the intake tract. Install the element in the air cleaner housing to avoid the edges of the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 142
    140 MAINTENANCE AND ADJUSTMENT Spark Arrester This vehicle is equipped with a spark arrester approved for off-road use by the U.S. Forest Service. It must be properly maintained to ensure its efficiency. In accordance with the Periodic Maintenance Chart, clean the spark arrester. Spark Arrester
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    MAINTENANCE AND ADJUSTMENT 141 an open area away from combustible materials, • In start the engine with the transmission in neutral. DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning, asphyxiation, and death. Exhaust gases
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    142 MAINTENANCE AND ADJUSTMENT Throttle Cable There must be free play in the throttle mechanism. Measure the distance the throttle lever moves before the engine begins to pick up speed. Free play should be 2 a 3 mm (0.08 a 0.12 in.). • Tighten the locknut and reinstall the rubber cover. j A.
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    MAINTENANCE AND ADJUSTMENT 143 Idle Adjustment Idle adjustment is controlled by the ECU and cannot be adjusted. If the idle speed is unstable or out of specification, have your authorized Kawasaki dealer inspect the fuel injection system. Specified Idle Speed 1 100 ±50 rpm Fuel Tank Vent The fuel
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 146
    144 MAINTENANCE AND ADJUSTMENT Variable Differential Control Lever By pulling the control lever toward the handlebar, the driving force of the front wheels equalizes providing more traction. If the differential control lever has excessive play, adjust the differential control cable. Adjustment
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    MAINTENANCE AND ADJUSTMENT 145 the locknut at the middle of the differential • Loosen control cable. the adjuster until the cable has the proper • Turn amount of play. • Tighten the locknut after adjustment. Belt Drive Transmission (CVT) The vehicle is equipped with a belt-driven Continuously
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 148
    146 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Neglect, abuse, or failure to maintain the transmission can result in a severely worn or damaged drive belt locking up the transmission and wheels. WHAT CAN HAPPEN Operator can lose control and have an accident resulting in injury or death. HOW TO AVOID
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 149
    MAINTENANCE AND ADJUSTMENT 147 Drive Belt Failure Detection System This vehicle is equipped with a drive belt failure detection system which detects excessive belt wear or belt damage. When a switch in the "CVT" cover is activated, the CVT indicator light blinks a warning to the rider, the engine
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    148 MAINTENANCE AND ADJUSTMENT Brakes Front Brake: Disc and brake pad wear is automatically compensated for and has no effect on the brake lever action. There are no parts that require adjustment on the front brake. Brake Wear Inspection In accordance with the Periodic Maintenance Chart, inspect
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 151
    MAINTENANCE AND ADJUSTMENT 149 Fluid Requirement Use extra heavy-duty brake fluid only from a container marked DOT4. WARNING HAZARD Damaged or leaking brake hoses and fittings. WHAT CAN HAPPEN Can cause brake failure resulting in an accident. HOW TO AVOID THE HAZARD Inspect brake fluid level
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 152
    150 MAINTENANCE AND ADJUSTMENT Fluid Level Inspection • The brake fluid level in the front brake fluid reservoir must be kept above the lower level line (reservoir held horizontal). the level is low, fill the reservoir to the upper level • If line with the same type and brand of fluid that is
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 153
    MAINTENANCE AND ADJUSTMENT 151 should be replaced in accordance with the Periodic Maintenance Chart. Replacement should be done by an authorized Kawasaki Dealer. adjust the pedal free play, turn the adjuster at • To the rear end of the brake cable. Brake Pedal Position Adjustment WARNING HAZARD
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    152 MAINTENANCE AND ADJUSTMENT Brake Lever Free Play Adjustment the rubber cover. • Slide Loosen the locknut and turn the adjuster at the • brake lever in as far as it will go. Tighten the locknut. • Turn the adjuster the rear end of the brake cable • so that the brake at lever has 1 a 2 mm (0.04 a
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 155
    MAINTENANCE AND ADJUSTMENT 153 Brake Light Switch Only the switch at the rear brake pedal can be adjusted. When the brake pedal is depressed, the brake light goes on. The brake light switch should be inspected in accordance with the Periodic Maintenance Chart. The brake light switches of the front
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 156
    vehicle and possibly result in a loss of control. żInstallation of tubeless tires on rims requires compressed air and is normally recommended as a dealer service operation. However, a tube can be inserted into the tire by the operator as an emergency repair. j Payload and Tire Pressure Failure to
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 157
    loss of control, increasing your risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner's Manual for this vehicle. Always maintain proper tire pressure as described in this Owner
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 158
    surfaces of the wheel nuts for scars and wheel for scars and steps. A. Nut B. Washer • • • • • Wheel nut tightening is a two-step process. Follow these instructions carefully. Install the wheel onto the hub, make sure it is seated properly on the hub and tighten the wheel nuts to the torque of
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 159
    żIf a torque wrench is not available, this item should be serviced by a Kawasaki Dealer. Joint Boots In accordance with the Periodic for cracks, holes, damage or deterioration. If there is any indication of these troubles, have the joint boot replaced by an authorized Kawasaki dealer. To inspect the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 160
    158 MAINTENANCE AND ADJUSTMENT j A. Tie Rod B. Joint Boots A. Rear Propeller Shaft B. Joint Boot A. Front Propeller Shaft B. Joint Boots A. Rear Axle B. Joint Boots
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    happen when the engine starts; inspect the battery voltage. Cable harness or connectors may have been disconnected. See an authorized dealer for service. Suspension Shock Absorber Spring Force Adjustment The spring adjusting sleeves on the front and rear shock absorbers have 5 positions so that the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 162
    160 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 163
    sealed type, and the sealing strip should not be removed at any time after the specified electrolyte has been installed in the battery for initial service. It is not necessary to check the battery electrolyte level or add distilled water. However, in order to maximize battery life and ensure that it
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 164
    162 MAINTENANCE AND ADJUSTMENT periods of time, the battery is more likely to discharge. Due to their internal composition, batteries continually self discharge. The discharge rate depends on the type of battery and ambient temperature. As temperatures rise, so does the discharge rate. Every 15°C (
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 165
    battery in this vehicle, or the electrical system cannot work properly. NOTE j żIf you charge the sealed battery, never fail to observe the instructions shown on the label on the battery. WARNING HAZARD Handling battery parts that contain lead and lead compounds. WHAT CAN HAPPEN Could cause
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 166
    164 MAINTENANCE AND ADJUSTMENT Battery Removal • • Remove the seat. Loosen the bolt and screws to remove the battery cover. connect the red cable with protective cap • Securely and the black cable with the round terminal and the red tape to the (+) terminal, and then securely connect the black
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 167
    MAINTENANCE AND ADJUSTMENT 165 WARNING HAZARD Loose battery cables WHAT CAN HAPPEN Can create sparks which can cause a fire or explosion resulting in injury or death. HOW TO AVOID THE HAZARD Make sure the battery terminal screws are tightened securely and the covers are installed over the terminals
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 168
    166 MAINTENANCE AND ADJUSTMENT j A. Main Fuse (30 A) B. E/G BRK Control Fuse (10 A) C. Fuel Pump Fuse (15 A) D. ACC Fuse (15 A) E. Spare Fuses
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    blown, steering becomes heavy. Replace the blown fuse with a fuse of the same specific amperage and type. If a replaced fuse blows again, there can be trouble with the ECU or harness/connectors. See an authorized dealer for inspection. You can check the 40 A fuse if it is blown at the top
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 170
    bare wires or other possible causes. If it falls in temperature, Fan circuit returns normally by the fan breaker function. If it doesn't solve the trouble, have your authorized Kawasaki dealer check the vehicle for the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 171
    MAINTENANCE AND ADJUSTMENT 169 General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions, and especially after using a high-pressure spray
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 172
    170 MAINTENANCE AND ADJUSTMENT Cleaning For the prolonged life of your vehicle, wash it down immediately after it has been splashed with seawater or exposed to the sea breeze, or operated on rainy days, rough terrain, or in dusty areas. The EPS cover protects the EPS actuator from being exposed to
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 173
    MAINTENANCE AND ADJUSTMENT 171 żAbrasive cleanser or high pressure washer will damage the camouflage surface or paint finish on the bodywork (for KVF750H & KVF750J). WARNING HAZARD Wax, oil, or grease on brake discs. WHAT CAN HAPPEN Can cause loss of braking and an accident. HOW TO AVOID THE
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 174
    Bolt and Nut Tightening Every day before riding, check the tightness of the nuts and bolts listed here. Please refer to the Service Manual or ask your authorized dealer for the torque values. j 1. Front Carrier Mounting Bolts 2. Variable Front Differential Control Lever Pivot Bolt 3. Brake Lever
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 175
    MAINTENANCE AND ADJUSTMENT 173 j 12. Throttle Case Screws 13. Brake Master Cylinder Clamp Bolts 14. Brake Lever Pivot Nut
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 176
    174 STORAGE STORAGE Preparation for Storage • Empty the fuel from the fuel tank. WARNING HAZARD Draining the fuel system without following proper precautions. WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions. A fire or explosion can cause severe injury
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 177
    STORAGE 175 WARNING HAZARD Improper disposal of gasoline. WHAT CAN HAPPEN Gasoline is a toxic substance, which can pollute the environment. HOW TO AVOID THE HAZARD Contact your local authorities for approved disposal methods and follow those methods at all times. the spark plug and spray fogging
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 178
    176 STORAGE NOTICE Keep the battery well charged during cold weather so that the electrolyte does not freeze and crack open the battery. The more discharged a battery becomes, the more easily it freezes. a plastic bag over the muffler to prevent mois• Tie ture from entering. a cover over the
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 179
    TRANSPORTING THE ATV 177 TRANSPORTING THE ATV Note the following points for transporting the vehicle. Check that the vent hoses for the fuel tank are properly routed. • WARNING HAZARD Transporting this ATV tipped up on its rear end. WHAT CAN HAPPEN Can cause gasoline to leak from the fuel tank
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 180
    178 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Starter Motor Not Rotating Engine stop switch "OFF" Fuse failed Battery cables do not make good electrical contact with battery terminals. Battery discharged j Engine Cranks,
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 181
    TROUBLESHOOTING GUIDE 179 in fuel • Water Drive belt slipping • Water in belt drive torque converter housing • Drive belt failure switch activated • Kawasaki Engine Brake Control System and
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 182
    Am I Responsible For? You are responsible for maintaining your vehicle according to the maintenance schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner, will need to authorize the dealer to inspect the unit.
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 183
    , be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform vehicle if there is a failure, investigating the cause of the problem, and getting any needed authorization from Kawasaki if the repair is
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 184
    182 YOUR WARRANTY/OWNER SATISFACTION How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and diagnosis. You can
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 185
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to:. Consumer Services Kawasaki Motors Corp
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 186
    184 ENVIRONMENTAL PROTECTION ENVIRONMENTAL PROTECTION Kawasaki subscribes to the guidelines of Tread Lightly! a program dedicated to protecting the great outdoors through education and fostering responsible enjoyment of public lands. When using your Kawasaki All Terrain Vehicle (ATV), please follow
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 187
    MAINTENANCE RECORD 185 MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Key Code ...Vehicle Number...Selling Dealer Name ...Address ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Traveled Distance
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 188
    186 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 189
    MAINTENANCE RECORD 187 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Brute Force 750 4x4i | Owners Manual - Page 190
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