2012 Kawasaki VERSYS Owners Manual

2012 Kawasaki VERSYS Manual

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  • 2012 Kawasaki VERSYS | Owners Manual - Page 1
  • 2012 Kawasaki VERSYS | Owners Manual - Page 2
  • 2012 Kawasaki VERSYS | Owners Manual - Page 3
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 4
  • 2012 Kawasaki VERSYS | Owners Manual - Page 5
    Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. NOTICE NOTICE is used to address practices not related to personal injury. DANGER DANGER indicates a hazardous situation which,
  • 2012 Kawasaki VERSYS | Owners Manual - Page 6
    . This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual
  • 2012 Kawasaki VERSYS | Owners Manual - Page 7
    available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company © 2011 Kawasaki Heavy
  • 2012 Kawasaki VERSYS | Owners Manual - Page 8
    TABLE OF CONTENTS SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOADING AND ACCESSORIES INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Tachometer ...LCD (Speedometer, Clock, Odometer, Trip Meter A/B, Fuel Gauge) ...Warning/Indicator Lights ...Key ...Ignition Switch/
  • 2012 Kawasaki VERSYS | Owners Manual - Page 9
    ...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...REPORTING SAFETY DEFECTS ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ...LOCATION OF LABELS... 114
  • 2012 Kawasaki VERSYS | Owners Manual - Page 10
    8 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System 4-stroke, DOHC, 2-cylinder, liquid-cooled 649 cm3 (39.6 cu in.) 83.0
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    SPECIFICATIONS 9 Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity TRANSMISSION Transmission Type Clutch Type Left to right, 1-2 1-2 FI (Fuel Injection)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 12
    10 SPECIFICATIONS Driving System Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio: 1st 2nd 3rd 4th 5th 6th FRAME Caster Trail Tire Size: Front Rear 120/70 ZR17 M/C (58W) 160/60 ZR17 M/C (69W) 25° 108 mm (4.3 in.) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.111 (30/27) 0.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 13
    SPECIFICATIONS 11 Rim Size: Front Rear Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight: High Beam Low Beam Tail/Brake Light 12 V 55 W 12 V 55 W LED 12 V 10 Ah 17 × 3.50 17 × 4.50 19 L (5.0 US gal) Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an
  • 2012 Kawasaki VERSYS | Owners Manual - Page 14
    12 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer. when ordering parts. In
  • 2012 Kawasaki VERSYS | Owners Manual - Page 15
    LOCATION OF PARTS 13 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Clutch Lever Left Handlebar Switches Meter Instruments Ignition Switch/Steering Lock Brake Fluid Reservoir (Front) Front Brake Lever 7. Spring Preload Adjuster (Front Fork) 8. Rebound Damping Force Adjuster (Front Fork) 9. Right Handlebar
  • 2012 Kawasaki VERSYS | Owners Manual - Page 16
    14 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. Headlight/City Light Turn Signal Light Spark Plugs Air Cleaner Main Fuse Battery 7. Seat 8. Helmet Hook 9. Tool Kit/Storage Compartments 10. Seat Lock 11. Brake Disc 12. 13. 14. 15. 16. Brake Caliper Front Fork Shift Pedal Side Stand Drive Chain
  • 2012 Kawasaki VERSYS | Owners Manual - Page 17
    LOCATION OF PARTS 15 1. License Plate Light 2. Tail/Brake Light 3. Rebound Damping Force Adjuster (Rear Shock Absorber) 4. Brake Fluid Reservoir (Rear) 5. Rear Shock Absorber 6. Spring Preload Adjuster (Rear Shock Absorber) 7. Fuel Tank 8. Fuel Tank Cap 9. Coolant Reserve Tank 10. Muffler 11.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 18
    in an unsafe riding condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some
  • 2012 Kawasaki VERSYS | Owners Manual - Page 19
    still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his or her feet on the passenger footpegs and hold on to the operator or seat strap. Do not
  • 2012 Kawasaki VERSYS | Owners Manual - Page 20
    18 LOADING AND ACCESSORIES INFORMATION 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front
  • 2012 Kawasaki VERSYS | Owners Manual - Page 21
    GENERAL INFORMATION 19 GENERAL INFORMATION Meter Instruments A. Water Temperature Warning Indicator Light B. Oil Pressure Warning Indicator Light C. RESET Button D. Neutral Indicator Light E. MODE Button F. High Beam Indicator Light G. Left Turn Signal Indicator Light H. Tachometer I. Red Zone J.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 22
    20 GENERAL INFORMATION Tachometer The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the "red zone". Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for
  • 2012 Kawasaki VERSYS | Owners Manual - Page 23
    GENERAL INFORMATION 21 Digital Meter A. Clock B. Odometer C. Trip Meter A D. Trip Meter B E. Push MODE Button NOTE żFor safe operation do not press the MODE button while riding. A. Fuel Gauge B. Speedometer C. Clock, Trip Meter A/B, Odometer NOTE żDo not shift the digital meter display while
  • 2012 Kawasaki VERSYS | Owners Manual - Page 24
    22 GENERAL INFORMATION mph·km/h Display mph·km/h Display can alternate between English and metric modes (mph and km/h) in the digital meter. Make sure that mph or km/h is correctly displayed according to local regulations before riding. the odometer in the digital • Display meter. mph·km/h display
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    GENERAL INFORMATION 23 mph·km/h display shifts as fol• The lows. Clock To adjust the hours and minutes: Turn the ignition key to "ON". Push the MODE button to display the clock. • • the RESET button for more • Push than two seconds. Both the hour and minute displays start flashing. A. mph
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    24 GENERAL INFORMATION the RESET button. The hour • Push display only flashes. Push the MODE button to advance the hours. the RESET button. Both the • Push hour and minute displays start flashthe MODE button. • Push plays stop flashing and starts working. ing again. The disthe clock NOTE the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 27
    GENERAL INFORMATION 25 Odometer The odometer shows the total distance the vehicle has been ridden. This meter cannot be reset. NOTE żThe data is maintained even if the battery is disconnected. żWhen the figures come to 999999, they are stopped and locked. Trip Meter The trip meters show the
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    26 GENERAL INFORMATION NOTE żThe data is maintained by the back -up power if the ignition key is turned off. żWhen the trip meter reaches 999.9 (TRIP A) or 9999.9 (TRIP B) while running, the meters reset to 0.0 and continues counting. żWhen the battery is disconnected, the meter display resets to
  • 2012 Kawasaki VERSYS | Owners Manual - Page 29
    GENERAL INFORMATION 27 Fuel Gauge The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all the segments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty). When only the most bottom
  • 2012 Kawasaki VERSYS | Owners Manual - Page 30
    is turned to "ON" and goes off soon after ensuring that its circuit functions properly. The warning indicator light also goes on whenever the troubles occur in digital fuel injection system (DFI). If the warning indicator light goes on, have the DFI system checked by an authorized Kawasaki dealer
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    GENERAL INFORMATION 29 NOTICE Do not let the engine continue running when the warning indicator light flashes. Prolonged engine operation will result in severe damage from overheating. Key This motorcycle has a combination key, which is used for the ignition switch/steering lock, seat lock, and
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    30 GENERAL INFORMATION Write your key number here. In the event you lose your keys, you will need the key number to have a duplicate made. If you cannot locate your key number, contact the dealer where you purchased your Kawasaki motorcycle. It's possible the dealer may have the number in its
  • 2012 Kawasaki VERSYS | Owners Manual - Page 33
    GENERAL INFORMATION 31 Ignition Switch/Steering Lock This is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF, LOCK, or P (Park) position. OFF ON LOCK Engine off. All electrical circuits off. Engine on. All electrical equipment can be used.
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    32 GENERAL INFORMATION żIf you leave the P (Park) position on for a long time (one hour), the battery may become totally discharged. Left Handlebar Switches A. Dimmer Switch B. Turn Signal Switch C. Horn Button D. Passing Button E. Hazard Switch
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    GENERAL INFORMATION 33 Dimmer Switch High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam ( high beam indicator light goes on. ) High Beam···( ) Low Beam···( Horn Button When the horn button is pushed, the horn sounds. Passing Button When the passing
  • 2012 Kawasaki VERSYS | Owners Manual - Page 36
    34 GENERAL INFORMATION NOTICE If you leave the switch on for a long time, the battery may become totally discharged. So be careful not to use the hazard lights for more than 30 minutes. Right Handlebar Switches A. Engine Stop Switch B. Starter Button Engine Stop Switch In addition to the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 37
    electric starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions.
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    36 GENERAL INFORMATION A. Adjuster B. Mark C. Brake Lever A. Adjuster B. Mark C. Clutch Lever
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    GENERAL INFORMATION 37 Fuel Tank Cap To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key to the right. To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the left to the original
  • 2012 Kawasaki VERSYS | Owners Manual - Page 40
    contaminated. WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. When refueling, servicing fuel system, draining gasoline and/or adjusting the carburetor: Stop engine and allow it to cool before refueling. DO NOT smoke
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    with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended
  • 2012 Kawasaki VERSYS | Owners Manual - Page 42
    unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up
  • 2012 Kawasaki VERSYS | Owners Manual - Page 43
    "gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 44
    42 GENERAL INFORMATION Stand The motorcycle is equipped with a side stand. Whenever the side stand is used, make it a practice to kick the stand fully up before sitting on the motorcycle. NOTE żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does
  • 2012 Kawasaki VERSYS | Owners Manual - Page 45
    GENERAL INFORMATION 43 Seat Seat Removal Insert the ignition key into the seat lock, located on the seat cover. Turn the key clockwise while pulling on the rear end of the seat. NOTE żIf there is difficulty removing the seat, be sure to insert the key all the way and to push down strongly on the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 46
    44 GENERAL INFORMATION Seat Installation Install the seat in the reverse order of removal. Place the tabs into the matching slot and receptacles. Insert the hook at the rear of the seat into the lock on the frame. • • down the rear part of the seat • Push until the lock clicks. up the rear end of
  • 2012 Kawasaki VERSYS | Owners Manual - Page 47
    GENERAL INFORMATION 45 Helmet Hooks Helmets can be secured to the motorcycle using the helmet hooks located under the seat. WARNING Riding with helmets attached to the hooks could cause an accident by distracting the operator or interfering with normal vehicle operation. Do not ride the motorcycle
  • 2012 Kawasaki VERSYS | Owners Manual - Page 48
    under the seat. The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Also, under the seat, can hold a U -shaped lock (not supplied). Install the U-shaped part and lock separately and secure them each with the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 49
    GENERAL INFORMATION 47 Rear View Mirror Rear View Mirror Adjustment Adjust the rear view mirror by slightly moving only the mirror portion of the assembly. If the rear visibility can not be assured by moving the mirror, loosen the upper locknut and turn the stay by hand. • • A. Stay B. Rear View
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    48 GENERAL INFORMATION Windshield The windshield can be adjusted within 3 positions in height to suit the rider's preference. Remove the bolts on the windshield. the wellnuts and rivets, and • Remove install them in the positions to suit the rider's preference. After adjusting, make sure to
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    GENERAL INFORMATION 49 Windshield Position 1 Windshield Position 2 A. B. C. D. Windshield Bolts Wellnuts Rivets A. B. C. D. Windshield Bolts Wellnuts Rivets
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    50 GENERAL INFORMATION Windshield Position 3 A. Windshield B. Bolts C. Wellnuts NOTE żKeep the uninstalled rivets in a safe place.
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    BREAK-IN 51 BREAK-IN The first 1 600 km (1 000 miles) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers.
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    acceleration, and hard cornering. In addition to the above, at 1 000 km (600 miles) it is extremely important that the owner have the initial maintenance service performed by an authorized Kawasaki dealer.
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    HOW TO RIDE THE MOTORCYCLE 53 HOW TO RIDE THE MOTORCYCLE Starting the Engine in the position. • Check that the engine stop switch is A. Neutral Indicator Light B. Ignition Switch C. ON Position A. Engine Stop Switch B. Starter Button NOTE żThe the ignition key to "ON". • Turn sure the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 56
    54 HOW TO RIDE THE MOTORCYCLE when the motorcycle falls down. After righting the motorcycle, first turn the ignition key to "OFF" and then back to "ON" before starting the engine. the meter operation check, • After leaving the throttle completely closed, push the starter button. NOTE żThe
  • 2012 Kawasaki VERSYS | Owners Manual - Page 57
    HOW TO RIDE THE MOTORCYCLE 55 NOTICE Do not let the engine idle longer than five minutes, or engine overheating and damage may occur. Jump Starting If your motorcycle battery is "run down", it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may
  • 2012 Kawasaki VERSYS | Owners Manual - Page 58
    56 HOW TO RIDE THE MOTORCYCLE DANGER Battery acid generates hydrogen gas which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when
  • 2012 Kawasaki VERSYS | Owners Manual - Page 59
    HOW TO RIDE THE MOTORCYCLE 57 DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do not make this last connection at the fuel system or battery. Take care not to touch the positive and negative cables together, and do not lean over the
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    58 HOW TO RIDE THE MOTORCYCLE NOTICE Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and the battery power recover. the engine has started,
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    HOW TO RIDE THE MOTORCYCLE 59 NOTE Shifting Gears żThe motorcycle is equipped with a side stand switch. This switch is designed so that the engine does not start if the transmission is in gear and the side stand is down. żWhen the headlight is on high beam, two headlight beams go on, and on low
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    60 HOW TO RIDE THE MOTORCYCLE WARNING Downshifting at high speed can make the rear wheel skid and cause an accident resulting in severe injury or death, as well as cause the engine to overrev and damage it. When shifting down to a lower gear, do not shift at such a high speed that engine rpm jumps
  • 2012 Kawasaki VERSYS | Owners Manual - Page 63
    HOW TO RIDE THE MOTORCYCLE 61 Vehicle speed when shifting Shifting up 1st ĺ 2nd 2nd ĺ 3rd 3rd ĺ 4th 4th ĺ 5th 5th ĺ 6th km/h (mph) 15 ( 9) 25 (15) 35 (21) 45 (27) 55 (34) Shifting down 6th ĺ 5th 5th ĺ 4th 4th ĺ 3rd 3rd ĺ 2nd 2nd ĺ 1st km/h (mph) 30 (19) 25 (15) 20 (12) 15 ( 9) 15 ( 9) NOTE żThe
  • 2012 Kawasaki VERSYS | Owners Manual - Page 64
    62 HOW TO RIDE THE MOTORCYCLE Braking • • • • Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping,
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    TO RIDE THE MOTORCYCLE 63 Stopping the Engine the throttle completely. • Close Shift the into neutral. • Turn the transmission key to "OFF". • Support ignition the motorcycle on a firm, • level surface with the side stand. Lock the steering. • NOTE A. Rear Brake Pedal żThe motorcycle is equipped
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    . Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open. 2. During removal of the air
  • 2012 Kawasaki VERSYS | Owners Manual - Page 67
    operation or after stopping the engine. the transmission into neutral • Shift and turn the ignition key to "OFF". the motorcycle on a firm, • Support level surface with the side stand. Operating or parking the vehicle near flammable materials can cause a fire, and can result in property damage or
  • 2012 Kawasaki VERSYS | Owners Manual - Page 68
    66 HOW TO RIDE THE MOTORCYCLE and the motorcycle is not close to any source of flame or sparks; this includes any appliance with a pilot light. NOTE you can leave the taillight on for greater visibility by turning the ignition key to the P (Park) position. żDo not leave the ignition switch at P (
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    HOW TO RIDE THE MOTORCYCLE 67 Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. The converter reacts with carbon monoxide, hydrocarbons and nitrogen oxides to convert them into carbon dioxide, water, nitrogen and oxygen resulting in much cleaner
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    68 HOW TO RIDE THE MOTORCYCLE only unleaded gasoline. Never • Use use leaded gasoline. Leaded gaso- • line significantly reduces the capability of the catalytic converter. Do not operate the vehicle with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture
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    SAFE OPERATION 69 SAFE OPERATION Safe Riding Technique The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. For safety, eye protection and a helmet are strongly recommended. You should be aware of and verify the
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    70 SAFE OPERATION In general your actions should be smooth as sudden acceleration, braking or turning may cause loss of control, especially when riding in wet conditions or on loose roadway surfaces, when the ability to maneuver will be reduced. When going up steep slopes, shift to a lower gear so
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    SAFE OPERATION 71 Do not downshift at too high an r/min (rpm) to avoid damage to the engine from overrevving. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists.
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    72 SAFE OPERATION Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment
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    SAFE OPERATION 73 Tires ...Air pressure (when cold): Front Rear 225 kPa (2.25 kgf/cm², 32 psi) 250 kPa (2.50 kgf/cm², 36 psi) Install the air valve cap. Drive Chain ...Slack 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Lubricate the drive chain if dry. Nuts, Bolts, Fasteners Check that steering and suspension
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    74 SAFE OPERATION Side Stand ...Return to its fully up position by spring tension. Return spring not weak or not damaged. Refer to the "Daily Safety Checks" caution label attached on the rear fender rear.
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    SAFE OPERATION 75 Additional Considerations for High Speed Operation Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of
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    76 SAFE OPERATION WARNING Handling characteristics of a motorcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation unless you have received sufficient training and have the required skills.
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    MAINTENANCE AND ADJUSTMENT 77 MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and must not be
  • 2012 Kawasaki VERSYS | Owners Manual - Page 80
    78 MAINTENANCE AND ADJUSTMENT EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and
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    MAINTENANCE AND ADJUSTMENT 79 3. Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low permeation fuel hoses and a fuel tank. 3. Evaporative Emission Control System (California) Vapors caused by fuel evaporation in the fuel system are not
  • 2012 Kawasaki VERSYS | Owners Manual - Page 82
    owner of this motorcycle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. The Kawasaki Limited Emission Control System Warranty requires that you return your motorcycle to an authorized
  • 2012 Kawasaki VERSYS | Owners Manual - Page 83
    MAINTENANCE AND ADJUSTMENT 81 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design
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    82 MAINTENANCE AND ADJUSTMENT Periodic Maintenance Chart 1. Periodic Inspection (Engine Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page Operation (Engine Items) K K Air cleaner element - clean (e) Valve clearance inspect (e) Throttle control
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    MAINTENANCE AND ADJUSTMENT 83 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) K K Fuel leak (fuel hose and pipe) - inspect Fuel hoses damage - inspect Every year year
  • 2012 Kawasaki VERSYS | Owners Manual - Page 86
    84 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) Radiator hoses installation condition - inspect Evaporative emission control system -
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    MAINTENANCE AND ADJUSTMENT 85 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) Operation (Chassis Items) Clutch operation (play, engagement, disengagement) - inspect Drive chain lubrication condition inspect # Drive chain
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    Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Drive chain K guide wear inspect Wheels and tires: Tire air pressure - inspect Wheels/tires damage inspect Tire tread wear, abnormal wear inspect Wheel bearings K damage
  • 2012 Kawasaki VERSYS | Owners Manual - Page 89
    MAINTENANCE AND ADJUSTMENT 87 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake system: Brake fluid leak - inspect Brake hoses damage inspect Brake pad wear - inspect #
  • 2012 Kawasaki VERSYS | Owners Manual - Page 90
    88 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect
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    MAINTENANCE AND ADJUSTMENT 89 Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Front forks/rear shock absorber oil leak - inspect Steering system: K Steering play inspect See
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    90 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation -
  • 2012 Kawasaki VERSYS | Owners Manual - Page 93
    MAINTENANCE AND ADJUSTMENT 91 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items K Air cleaner element # (e) replace Engine oil # - change Oil filter - replace K Fuel
  • 2012 Kawasaki VERSYS | Owners Manual - Page 94
    (30) See Page Change/Replacement Items K Rubber parts of master cylinder and caliper - replace Every 4 years K Spark plug (e) - replace • • • • • - 106 K: Should be serviced by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here
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    transmission seizure, accident, and injury. Check the oil level before each ride and change the oil according to the periodic maintenance chart in the Owner's Manual.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 96
    pressure warning indicator light will go on. If it stays on when the engine speed is above idle, stop the engine immediately and have it serviced. Failure to do so could cause serious engine damage. A. B. C. D. Oil Level Gauge Upper Level Line Lower Level Line Oil Filler Cap
  • 2012 Kawasaki VERSYS | Owners Manual - Page 97
    MAINTENANCE AND ADJUSTMENT 95 Oil and/or Oil Filter Change Warm up the engine thoroughly, and then stop it. Place an oil pan beneath the engine. Remove the engine oil drain bolt. • • • A. Oil Pressure Warning Indicator Light A. Drain Bolt the oil completely drain with • Let the motorcycle
  • 2012 Kawasaki VERSYS | Owners Manual - Page 98
    and replace it • Remove with a new one. NOTE A. Oil Filter żIf a torque wrench or required Kawasaki special tool is not available, this item should be serviced by a Kawasaki dealer.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 99
    MAINTENANCE AND ADJUSTMENT 97 a thin film of engine oil to the • Apply packing and tighten the oil filter to the specified torque. Tightening Torque Oil Filter: 17.5 N·m (1.8 kgf·m, 13 ft·lb) NOTE żReplace the gasket with a new one. Tightening Torque Engine Oil Drain Bolt: 30 N·m (3.1 kgf·m, 22
  • 2012 Kawasaki VERSYS | Owners Manual - Page 100
    *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. Although 10W-40 engine oil is the recommended oil for most conditions
  • 2012 Kawasaki VERSYS | Owners Manual - Page 101
    MAINTENANCE AND ADJUSTMENT 99 Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. NOTICE Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair
  • 2012 Kawasaki VERSYS | Owners Manual - Page 102
    engines and radiators include harmful chemicals for human body. Drinking coolant can result in serious injury or death. Use coolant in accordance with the instructions of the manufacturer. Soft or distilled water must be used with the antifreeze (see below for antifreeze) in the cooling system.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 103
    properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. NOTE żA permanent type of antifreeze is installed in the cooling system when shipped. It is colored green and contains
  • 2012 Kawasaki VERSYS | Owners Manual - Page 104
    102 MAINTENANCE AND ADJUSTMENT Coolant Level Inspection Situate the motorcycle so that it is perpendicular to the ground. Check the coolant level through the coolant level gauge on the reserve tank located to the right of the engine. The coolant level should be between the F (Full) and L (Low)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 105
    MAINTENANCE AND ADJUSTMENT 103 Coolant Filling Remove the seat (see Seat section in the GENERAL INFORMATION chapter). Remove the screw. Clear the projections from the grommets, and remove the right side cover backward. • • • the bolts. • Remove Clear the from the grom• mets, andprojections remove
  • 2012 Kawasaki VERSYS | Owners Manual - Page 106
    104 MAINTENANCE AND ADJUSTMENT the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. NOTE żIn an emergency you can add water alone to the coolant reserve tank, however, it must be returned to the correct mixture ratio by the addition of
  • 2012 Kawasaki VERSYS | Owners Manual - Page 107
    MAINTENANCE AND ADJUSTMENT 105 the right middle fairing as fol• Install lows. the projections to the slots. • Fit the projections to the grommets. • Fit • Tighten the bolts. the right side cover as follows. • Install Fit the projections to the slots. • Fit the projections • Tighten the screw.to
  • 2012 Kawasaki VERSYS | Owners Manual - Page 108
    106 MAINTENANCE AND ADJUSTMENT Coolant Change Have the coolant changed by an authorized Kawasaki dealer. Spark Plugs The standard spark plug is shown in the table. The spark plugs should be replaced in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by an
  • 2012 Kawasaki VERSYS | Owners Manual - Page 109
    MAINTENANCE AND ADJUSTMENT 107 Evaporative Emission Control System (California model only) This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection
  • 2012 Kawasaki VERSYS | Owners Manual - Page 110
    108 MAINTENANCE AND ADJUSTMENT Valve Clearance Valve and valve seat wear decreases valve clearance, upsetting valve timing. NOTICE If valve clearance is left unadjusted, wear will eventually cause the valves to remain partly open; which lowers performance, burns the valves and valve seats, and may
  • 2012 Kawasaki VERSYS | Owners Manual - Page 111
    MAINTENANCE AND ADJUSTMENT 109 Kawasaki Clean Air System The Kawasaki Clean Air System (KCA) is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The KCA System allows
  • 2012 Kawasaki VERSYS | Owners Manual - Page 112
    element must be cleaned in accordance with the Periodic Maintenance Chart. In dusty, rainy, or muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval by an authorized Kawasaki dealer. Oil Draining Inspect the drain hose located on the rear side of
  • 2012 Kawasaki VERSYS | Owners Manual - Page 113
    MAINTENANCE AND ADJUSTMENT 111 WARNING Oil on tires will make them slippery and can cause an accident and injury. Be sure to install the plug in the drain hose after draining. Throttle Control System Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if
  • 2012 Kawasaki VERSYS | Owners Manual - Page 114
    112 MAINTENANCE AND ADJUSTMENT Inspection Check that the throttle grip play is correct by lightly turning the throttle grip back and forth. • Adjustment Loosen the locknut at the upper end of the throttle cable, and turn the throttle cable adjuster in completely so as to give the throttle grip
  • 2012 Kawasaki VERSYS | Owners Manual - Page 115
    MAINTENANCE AND ADJUSTMENT 113 the throttle grip play cannot be ad• If justed with the accelerator cable adjuster at the throttle grip, use the decelerator cable adjuster located under the fuel tank. Turn out the decelerator cable adjusting nut until there is no play when the throttle grip is
  • 2012 Kawasaki VERSYS | Owners Manual - Page 116
    114 MAINTENANCE AND ADJUSTMENT Engine Vacuum Synchronization Engine vacuum synchronization must be checked and adjusted periodically in accordance with the Periodic Maintenance Chart by an authorized Kawasaki dealer. Idle Speed The idle speed check should be performed in accordance with the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 117
    MAINTENANCE AND ADJUSTMENT 115 Adjustment Start the engine, and warm it up thoroughly. Adjust the idle speed by turning the idle adjusting screw. • • and close the throttle a few • Open times to make sure that the idle • Idle Speed 1 250 ∼ 1 350 r/min (rpm) speed does not change. Readjust if
  • 2012 Kawasaki VERSYS | Owners Manual - Page 118
    116 MAINTENANCE AND ADJUSTMENT Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart. Inspection Check that the clutch lever operates
  • 2012 Kawasaki VERSYS | Owners Manual - Page 119
    MAINTENANCE AND ADJUSTMENT 117 Adjustment WARNING Excess clutch cable play could prevent clutch disengagement and cause a crash resulting in serious injury or death. When adjusting the clutch cable, be sure the upper end of the outer cable is fully seated in its fitting so that it doesn't slip
  • 2012 Kawasaki VERSYS | Owners Manual - Page 120
    118 MAINTENANCE AND ADJUSTMENT WARNING The engine and exhaust system get extremely hot during normal operation and can cause serious burns. Never touch a hot engine or an exhaust pipe during clutch adjustment. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 121
    MAINTENANCE AND ADJUSTMENT 119 Drive Chain The drive chain slack and lubrication must be checked each day before riding the motorcycle, and in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted - either too loose
  • 2012 Kawasaki VERSYS | Owners Manual - Page 122
    120 MAINTENANCE AND ADJUSTMENT the drive chain is too tight or too • If loose, adjust it so that the chain slack will be within the standard value. Drive Chain Slack Standard 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Chain Slack Adjustment Remove the cotter pin, and loosen the rear axle nut. Loosen the left and
  • 2012 Kawasaki VERSYS | Owners Manual - Page 123
    MAINTENANCE AND ADJUSTMENT 121 the chain is too loose, turn out the • If left and right chain adjusters evenly. the chain is too tight, turn in the left • If and right chain adjusters evenly. out both chain adjusters evenly • Turn until the drive chain has the correct amount of slack. To keep the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 124
    axle nut and axle, and spread its ends. and readjust if necessary. A. Cotter Pin NOTE żIf a torque wrench is not available, this item should be serviced by a Kawasaki dealer.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 125
    MAINTENANCE AND ADJUSTMENT 123 NOTE WARNING A loose axle nut can lead to an accident resulting in serious injury or death. Tighten the axle nut to the proper torque and install a new cotter pin. the rear brake (see Brakes • Check section). żWhen inserting the cotter pin, if the slots in the nut
  • 2012 Kawasaki VERSYS | Owners Manual - Page 126
    take off the chain cover. • • of the 21st pin. Since the chain may wear unevenly, take measurements at several places. If the length exceeds the service limit, the chain should be replaced. A. Chain Cover B. Bolts the chain taut either by using • Stretch the chain adjusters, or by hanging a the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 127
    un• Also evenly or excessively worn teeth, and damaged teeth. loose pins and links. NOTE żSprocket wear is exaggerated for il- lustration. See Service Manual for wear limits. A. Good Teeth B. Worn Teeth C. Damaged Teeth there is any irregularity, have the • If drive chain and/or the sprockets
  • 2012 Kawasaki VERSYS | Owners Manual - Page 128
    126 MAINTENANCE AND ADJUSTMENT Lubrication Lubrication is also necessary after riding through rain or on wet roads, or any time that the chain appears dry. A heavy oil such as SAE 90 is preferred to a lighter oil because it will stay on the chain longer and provide better lubrication. oil to the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 129
    MAINTENANCE AND ADJUSTMENT 127 Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki
  • 2012 Kawasaki VERSYS | Owners Manual - Page 130
    128 MAINTENANCE AND ADJUSTMENT Fluid Level Inspection The brake fluid level in the front brake fluid reservoir must be kept above the line (lower level line) next to the gauge and that in the rear brake fluid reservoir (located under the seat) must be kept between the upper and lower level lines (
  • 2012 Kawasaki VERSYS | Owners Manual - Page 131
    MAINTENANCE AND ADJUSTMENT 129 the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in the brake lines, and fill the reservoir to the upper level line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. WARNING
  • 2012 Kawasaki VERSYS | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT NOTE żFirst, tighten until slight resistance is felt indicating that the cap is seated on the reservoir body, then tighten the cap an additional 1/6 turn while holding the brake fluid reservoir body. Fluid Change Have the brake fluid changed by an authorized
  • 2012 Kawasaki VERSYS | Owners Manual - Page 133
    MAINTENANCE AND ADJUSTMENT 131 Brake Light Switches When either the front or rear brake is applied, the brake light goes on. The front brake light switch requires no adjustment, but the rear brake light switch should be adjusted in accordance with the Periodic Maintenance Chart. Inspection Turn the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 134
    132 MAINTENANCE AND ADJUSTMENT Adjustment Disconnect the connector. • adjust the rear brake light switch, • To move the switch up or down by turning the switch body. A. Connector A. B. C. D. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later • Connect the connector.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 Front Fork The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever, pump the front fork up and down by several times to inspect smooth stroke. Visually inspect the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT On the top of each front fork leg is a spring preload adjuster and on the spring preload adjuster of the right front fork leg is a rebound damping force adjuster so that the spring force and damping force can be adjusted for different riding and loading conditions.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 137
    MAINTENANCE AND ADJUSTMENT 135 Rebound Damping Force Adjustment Turn the rebound damping force adjuster all the way into the spring preload adjuster with a screwdriver. This makes the damping force greatest. Turn out the adjuster to decrease damping force. • • The standard setting positions of
  • 2012 Kawasaki VERSYS | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT Rear Shock Absorber The rear shock absorber operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Rear Shock Absorber Inspection Press down on the seat several times to inspect the stroke. Visually inspect the rear shock
  • 2012 Kawasaki VERSYS | Owners Manual - Page 139
    MAINTENANCE AND ADJUSTMENT 137 Spring Preload Adjustment The spring preload adjuster on the rear shock absorber has 7 positions. Position 1 2 3 4 5 6 7 Spring Action --ĺ Strong The standard setting position for an average-build rider of 68 kg (150 lb) with no passenger and no accessories
  • 2012 Kawasaki VERSYS | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT with no passenger and no accessories is as follows: Rebound Damping Force Adjuster 5 clicks* *: out from the fully seated position A. Rebound Damping Force Adjuster the rebound damping force ad• Turn juster towards the H mark to make • the damping force greatest.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 141
    MAINTENANCE AND ADJUSTMENT 139 Wheels Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. A. TUBELESS Mark The tire and rim form a leakproof unit by making
  • 2012 Kawasaki VERSYS | Owners Manual - Page 142
    140 MAINTENANCE AND ADJUSTMENT WARNING Installing a tube inside a tubeless-type tire can create excessive heat build up that can damage the tube and cause rapid deflation. The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires,
  • 2012 Kawasaki VERSYS | Owners Manual - Page 143
    MAINTENANCE AND ADJUSTMENT 141 żTire pressure is affected by changes in ambient temperature and altitude, and so the tire pressure should be checked and adjusted when your riding involves wide variations in temperature or altitude. Tire Air Pressure (when cold) Front 225 kPa (2.25 kgf/cm², 32 psi
  • 2012 Kawasaki VERSYS | Owners Manual - Page 144
    142 MAINTENANCE AND ADJUSTMENT accordance with • In Maintenance Chart, the Periodic measure the depth of the tread with a depth gauge, and replace any tire that has worn down to the minimum allowable tread depth. Minimum Tread Depth Front - 1 mm (0.04 in.) Rear Under 130 km/h 2 mm (80 mph) (0.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 145
    MAINTENANCE AND ADJUSTMENT 143 WARNING Tires that have been punctured and repaired do not have the same capabilities as undamaged tires and can suddenly fail, causing an accident resulting in serious injury or death. Replace damaged tires as soon as possible. To ensure safe handling and stability,
  • 2012 Kawasaki VERSYS | Owners Manual - Page 146
    144 MAINTENANCE AND ADJUSTMENT Replacement Tire (Tubeless) Make, Type: PIRELLI, SCORPION Front SYNC FRONT Size: 120/70 ZR17 M/C (58W) Make, Type: PIRELLI, SCORPION Rear SYNC RADIAL Size: 160/60 ZR17 M/C (69W) WARNING New tires are slippery and may cause loss of control and injury. A break-in period
  • 2012 Kawasaki VERSYS | Owners Manual - Page 147
    or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain
  • 2012 Kawasaki VERSYS | Owners Manual - Page 148
    146 MAINTENANCE AND ADJUSTMENT Self-discharge Approx. number of days from 100% charged to 100% discharged Lead -Antimony Battery 40°C (104°F) 25°C (77°F) 0°C (32°F) 100 Days 200 Days 550 Days Lead -Calcium Battery 300 Days 600 Days 950 Days Current Drain Days from 100% Discharging charged Ampere to
  • 2012 Kawasaki VERSYS | Owners Manual - Page 149
    MAINTENANCE AND ADJUSTMENT 147 Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal by product of the chemical reactions within a battery. But when continuous discharge allows the sulfate to crystallize in the cells, the battery plates become
  • 2012 Kawasaki VERSYS | Owners Manual - Page 150
    ready to reinstall the battery in the motorcycle (see Battery Installation). NOTE żIf you charge the sealed battery, never fail to observe the instructions shown in the label on the battery. WARNING Lead is a toxic substance. Battery posts, terminals and related accessories contain lead and lead
  • 2012 Kawasaki VERSYS | Owners Manual - Page 151
    MAINTENANCE AND ADJUSTMENT 149 the cables from the bat• Disconnect tery, first from the (-) terminal and then the (+) terminal. Battery Installation Place the battery in the rear fender front. Connect the (+) cable to the (+) terminal, and then connect the (-) cable to the (-) terminal. • •
  • 2012 Kawasaki VERSYS | Owners Manual - Page 152
    150 MAINTENANCE AND ADJUSTMENT Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. Turn the horizontal adjuster clockwise or counterclockwise until the beam points
  • 2012 Kawasaki VERSYS | Owners Manual - Page 153
    MAINTENANCE AND ADJUSTMENT 151 NOTE żOn high beam, the brightest point should be slightly below horizontal. The proper angle is 0.4 degrees below horizontal. This is a 50 mm (2.0 in.) drop at 7.6 m (25 ft) measured from the center of the headlight, with the motorcycle on its wheels and the rider
  • 2012 Kawasaki VERSYS | Owners Manual - Page 154
    152 MAINTENANCE AND ADJUSTMENT Fuses Fuses are arranged in the fuse box located under the seat. The main fuse is mounted on the starter relay behind the left side cover. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new fuse of
  • 2012 Kawasaki VERSYS | Owners Manual - Page 155
    MAINTENANCE AND ADJUSTMENT 153 the cover by removing the • Remove bolt. • Disconnect the connector. A. Cover B. Bolt A. Main Fuse B. Spare Fuse C. Connector
  • 2012 Kawasaki VERSYS | Owners Manual - Page 156
    154 MAINTENANCE AND ADJUSTMENT the left frame cover as follows. • Install Fit the projection to the slot. • Fit the projections • Tighten the bolt. to the grommets. • WARNING Substituting fuses can cause wiring to overheat, catch fire and/or fail. Do not use any substitute for the standard fuse.
  • 2012 Kawasaki VERSYS | Owners Manual - Page 157
    MAINTENANCE AND ADJUSTMENT 155 General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions. Before lubricating each part, clean off any rusty
  • 2012 Kawasaki VERSYS | Owners Manual - Page 158
    AND ADJUSTMENT Apply grease to the following points ż(K) Clutch Inner Cable Upper End ż(K) Throttle Inner Cable Upper Ends (K): Should be serviced by an authorized Kawasaki dealer. Cleaning Your Motorcycle General Precautions Frequent and proper care of your Kawasaki motorcycle will enhance its
  • 2012 Kawasaki VERSYS | Owners Manual - Page 159
    AND ADJUSTMENT 157 WARNING Build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. When operating the vehicle in conditions that allow debris or flammable material to collect in and around the
  • 2012 Kawasaki VERSYS | Owners Manual - Page 160
    158 MAINTENANCE AND ADJUSTMENT • components and damage your motorcycle. Avoid spraying water in delicate areas such as in air intakes, fuel system, brake components, electrical components, muffler outlets, and fuel tank openings. • • • • Washing Your Motorcycle Rinse your bike with cold water
  • 2012 Kawasaki VERSYS | Owners Manual - Page 161
    MAINTENANCE AND ADJUSTMENT 159 cleaning your motorcycle, • After check the rubber boot covering the shift pedal ball joint for correct installation. Be sure the sealing lip of the rubber boot fits into the groove of the ball joint. the boot is damaged, replace it with • If a new one. If the boot
  • 2012 Kawasaki VERSYS | Owners Manual - Page 162
    160 MAINTENANCE AND ADJUSTMENT • several times. This helps the brakes dry and restores its normal operating performance. Lubricate the drive chain to prevent rusting. headlight. Gradually the condensation on the inside of the lens will clear off. Semi-gloss Finish To clean the semi-gloss finish;
  • 2012 Kawasaki VERSYS | Owners Manual - Page 163
    MAINTENANCE AND ADJUSTMENT 161 use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield, headlight lens,
  • 2012 Kawasaki VERSYS | Owners Manual - Page 164
    162 MAINTENANCE AND ADJUSTMENT should be washed with a mild neutral detergent and finished with a spray polish. Aluminum wheels, both painted and unpainted can be cleaned with special non-acid based wheel spray cleaners. Leather, Vinyl, and Rubber If your motorcycle has leather accessories, special
  • 2012 Kawasaki VERSYS | Owners Manual - Page 165
    MAINTENANCE AND ADJUSTMENT 163 Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki
  • 2012 Kawasaki VERSYS | Owners Manual - Page 166
    164 MAINTENANCE AND ADJUSTMENT 1. Front Fork Clamp Bolts 2. Footpeg Stay Bolts 3. Tandem Grip Mounting Bolts 4. Front Fender Bolts 5. Brake Disc Mounting Bolts 6. Caliper Mounting Bolts 7. Engine Mounting Bolts and Nuts 8. Side Stand Bolt 9. Swingarm Pivot Shaft Nut 10. Rear Axle Nut 11. Rear
  • 2012 Kawasaki VERSYS | Owners Manual - Page 167
    MAINTENANCE AND ADJUSTMENT 165 1. Rear Shock Absorber Bolts 2. Rear Master Cylinder Mounting Bolts 3. Brake Pedal Bolt 4. Muffler Body Mounting Bolts 5. Exhaust Pipe Manifold Holder Nuts 6. Front Axle 7. Front Axle Clamp Bolt
  • 2012 Kawasaki VERSYS | Owners Manual - Page 168
    166 STORAGE STORAGE the entire vehicle thoroughly. • Clean Run the engine for about five minutes to warm the oil, shut it off, and drain the • engine oil. Preparation for Storage WARNING Motorcycle oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved
  • 2012 Kawasaki VERSYS | Owners Manual - Page 169
    STORAGE 167 WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance
  • 2012 Kawasaki VERSYS | Owners Manual - Page 170
    168 STORAGE • Put a cover over the motorcycle to keep dust and dirt from accumulating on it. Preparation after Storage the plastic bags from the muffler. • Remove the battery in the motorcycle and charge the battery if necessary. • Install the fuel tank with fuel. • Fill Check all the points listed
  • 2012 Kawasaki VERSYS | Owners Manual - Page 171
    TROUBLESHOOTING GUIDE 169 TROUBLESHOOTING GUIDE Engine Does Not Start Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery cables do not make good electrical
  • 2012 Kawasaki VERSYS | Owners Manual - Page 172
    170 YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to the Kawasaki family! Congratulations on buying your Kawasaki vehicle. You've chosen a great, high -quality product with state-of-the-art features and built to Kawasaki's high standards. Your satisfaction is important
  • 2012 Kawasaki VERSYS | Owners Manual - Page 173
    schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner the first scheduled service. You can have the required servicing done by your Kawasaki dealer (recommended) or an equally-qualified service facility. You
  • 2012 Kawasaki VERSYS | Owners Manual - Page 174
    . Whether you do it yourself or take your vehicle to a Kawasaki dealer, be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform the maintenance so that in the event of a failure you can document
  • 2012 Kawasaki VERSYS | Owners Manual - Page 175
    whether they are covered by the limited warranty or not. How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and
  • 2012 Kawasaki VERSYS | Owners Manual - Page 176
    a Kawasaki dealer. What if I am not Satisfied With My Warranty Service? If you aren't satisfied with your dealership's repair work or operations, a review of the issue. If you are unable to resolve a problem after consulting with the dealership management and need further assistance, contact Kawasaki
  • 2012 Kawasaki VERSYS | Owners Manual - Page 177
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to: Consumer Services Kawasaki Motors Corp
  • 2012 Kawasaki VERSYS | Owners Manual - Page 178
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
  • 2012 Kawasaki VERSYS | Owners Manual - Page 179
    ENVIRONMENTAL PROTECTION 177 ENVIRONMENTAL PROTECTION To help preserve the environment, properly discard used batteries, tires, oils and fluids, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their
  • 2012 Kawasaki VERSYS | Owners Manual - Page 180
    178 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed
  • 2012 Kawasaki VERSYS | Owners Manual - Page 181
    MAINTENANCE RECORD 179 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki VERSYS | Owners Manual - Page 182
    180 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki VERSYS | Owners Manual - Page 183
    MAINTENANCE RECORD 181 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki VERSYS | Owners Manual - Page 184
    182 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki VERSYS | Owners Manual - Page 185
    LOCATION OF LABELS 183 LOCATION OF LABELS 1. Vehicle Emission Control Information 2. Brake Fluid (Front) 3. Brake Fluid (Rear)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 186
    184 LOCATION OF LABELS 4. Daily Safety Checks 5. Tire and Load Data 6. Important Drive Chain Information 7. Noise Emission Control Information 8. Battery Poison/Danger
  • 2012 Kawasaki VERSYS | Owners Manual - Page 187
    LOCATION OF LABELS 185 9. Weight and Manufacture *10. Vacuum Hose Routing Diagram *11. Fuel Level *: only on California model
  • 2012 Kawasaki VERSYS | Owners Manual - Page 188
    186 LOCATION OF LABELS (1)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 189
    LOCATION OF LABELS 187 (1) only on California model
  • 2012 Kawasaki VERSYS | Owners Manual - Page 190
    188 LOCATION OF LABELS (2) (3)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 191
    LOCATION OF LABELS 189 (4)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 192
    190 LOCATION OF LABELS (5) (6)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 193
    LOCATION OF LABELS 191 (7)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 194
    192 LOCATION OF LABELS (8)
  • 2012 Kawasaki VERSYS | Owners Manual - Page 195
    LOCATION OF LABELS 193 (9) (10) only on California model
  • 2012 Kawasaki VERSYS | Owners Manual - Page 196
    194 LOCATION OF LABELS (11) only on California model
  • 2012 Kawasaki VERSYS | Owners Manual - Page 197
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