2014 Kawasaki Teryx4 Owners Manual

2014 Kawasaki Teryx4 Manual

2014 Kawasaki Teryx4 manual content summary:

  • 2014 Kawasaki Teryx4 | Owners Manual - Page 1
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 2
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION BREAK-IN HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j j A Table of Contents is included after the
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    Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. DANGER DANGER indicates a hazardous related to personal injury. ○NOTE indicates information that may help or guide you in the operation or service of the vehicle. NOTE
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    WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
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    safe operation will increase your satisfaction with your new Kawasaki vehicle. Read the Owner's Manual Read and understand this Owner's Manual. This is especially important for inexperienced operators. Keep this Owner's Manual with this vehicle and refer to it if you have any questions. Obey Local
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    Modifications and Accessories Installation of accessories may affect the handling of your vehicle. See the "LOADING INFORMATION" chapter of this manual for more detailed information. Kawasaki does not recommend that you modify your vehicle in any way. Unauthorized modifications may produce dangerous
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    Refueling Before refueling the vehicle, shut the engine off and make sure the area is well ventilated and free of any source of flame or sparks. Gasoline is very flammable.
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    EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1), exhaust emission (2), and evaporative emission (3) control systems in compliance with applicable regulations of the United States Environmental Protections Agency and
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 9
    the owner of this vehicle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. You should keep a maintenance record for your vehicle. To assist you in keeping this record, we have provided
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    , its features, capabilities, and limitations. To ensure a long, trouble-free life for your vehicle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their vehicle, a Service Manual is available for purchase from any authorized
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 11
    Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Operator and Passenger Requirements...47 48 48 49 51 51 52 53 55 57 57 58 59 61 62 62
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    Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse ...Breaker...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 120 120 121 122 122 124 124 125 125
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 13
    12 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass KRT800A: KRT800B: KRT800C: KRT800D: Cargo Bed [L × W × H (Front/Rear)] ENGINE Type Displacement Bore × Stroke 4-
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    SPECIFICATIONS 13 Compression Ratio Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio
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    14 SPECIFICATIONS Reverse Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil Type Capacity Rear Final Gear Case Oil Type Capacity FRAME Type Steering Castor Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight KRT800A/B: KRT800C/D: 12 V 14 Ah 12 V 35/35 W ×
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 16
    SPECIFICATIONS 15 Tail/Brake Light LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load Seating Capacity 503 kg (1 110 lb) 113 kg (250 lb) 4 persons LED × 2 Specifications are subject to change without notice.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 17
    16 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the vehicle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 18
    LOCATION OF PARTS 17 LOCATION OF PARTS 1. 2. 3. 4. Front Shock Absorber Headlight Coolant Reserve Tank Air Cleaner 5. 6. 7. 8. Steering Wheel ROPS Seat Belts Cargo Bed 9. 10. 11. 12. Tail/Brake Light Rear Shock Absorber Doors Brake Fluid Reservoir
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    18 LOCATION OF PARTS 1. 2. 3. 4. Rear Seat Handhold Front Seat Handgrips 5. 6. 7. 8. Dashboard Fuse Box/Breaker Radiator Battery 9. 10. 11. 12. Belt Drive Torque Converter Fuel Tank Cap Muffler Trailer Hitch Bracket
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    LOCATION OF PARTS 19 1. Light Switch 2. Ignition Switch 3. Selectable 2WD/4WD/DIFF -LOCK Shift Switch 4. Shift Lever 5. Multifunction Meter 6. Power Outlet Connector (Front) 7. Glove Compartment 8. Cupholders (Front) 9. Parking Brake Lever 10. Throttle Pedal 11. Brake Pedal 12. Power Outlet
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 21
    20 LOCATION OF LABELS LOCATION OF LABELS All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your vehicle. Therefore, it
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    LOCATION OF LABELS 21 4. Certification (ANSI/ROHVA) 5. Important Information (Drive Belt) 6. Certification (Emission) 7. Notice (Dipstick) 8. Warning (Refueling) 9. Important Information (Air Cleaner)
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    22 LOCATION OF LABELS 10. Danger (Radiator Cap) 11. Specification (Model) 12. Brake Fluid 13. Warning (Shock Absorber) 14. Specification (ROPS) 15. Warning (Cargo Bed) 16. Warning (Trailer Towing)
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    LOCATION OF LABELS 23 17. Danger/Poison (Battery)
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    24 LOCATION OF LABELS (1) (2) (3)
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    LOCATION OF LABELS 25 (4) (6) (5) (7)
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    26 LOCATION OF LABELS (8) (10) (9) (11)
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    LOCATION OF LABELS 27 (12) (13)
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    28 LOCATION OF LABELS (14) (15)
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    LOCATION OF LABELS 29 (16) (17)
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    you operate it, make sure that the vehicle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design The front body work and fenders are not designed to carry cargo or to support your weight.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 32
    LOADING INFORMATION 31 subtract trailer tongue weight from the • Always Maximum Load capacity. Refer to the "Trailer Hitch Bracket" section in the "GENERAL INFORMATION" chapter. seating or carrying passengers in the cargo bed can cause changes in vehicle handling. WARNING Passengers riding in the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 33
    32 GENERAL INFORMATION j GENERAL INFORMATION Power Outlet Connector The electrical accessory 12 volt connectors are located on the dashboard and rear end of the front center console. An auxiliary light or other optional light, or an accessory may be connected to these connectors. A. Rear
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    GENERAL INFORMATION 33 j Brake Pedal The brake pedal is the left pedal on the floorboard. Depress the pedal to slow or stop the vehicle. Cargo Bed NOTICE Do not carry more than 113 kg (250 lb) in the cargo bed. or improper use of the cargo • Overloading bed can cause changes in handling which
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 35
    34 GENERAL INFORMATION j Multifunction Meter Red Differential Gear Lock Indicator Light Yellow Engine Warning Indicator Light Red EPS Warning Indicator Light Speedometer Fuel Level Gauge Red Parking Brake Indicator Light Red Reverse Indicator Light Green Neutral Indicator Light Right Button
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    GENERAL INFORMATION 35 Speedometer: The speedometer shows the speed of the vehicle. the odometer in the digital meter. • Display mph·km/h display shifts by pushing the Right • The button while the Left button pushed in. j A. Speedometer Mph·km/h Display: Mph·km/h Display can alternate between
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 37
    36 GENERAL INFORMATION j connected. ○The data is maintained even if the battery is disFuel Level Gauge Symbol: The fuel in the fuel tank is shown in segments. All 6 segments are displayed when the fuel tank is full. As fuel is consumed the segments go out accordingly. When the bottom segment is
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 38
    GENERAL INFORMATION 37 the Right button. The hour display only • Push blinks. Push the Left button to advance the hours. the Right button. Both the hour and minute • Push displays start blinking again. the Left button. The displays stop blinking • Push and the clock starts working. j ○Pushing the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 39
    38 GENERAL INFORMATION j A. Odometer A. Trip Meter A Trip Meters A/B: The trip meter shows the distance in kilometers or miles traveled since it was last reset to zero. To reset the trip meter: Push the Left button to display the trip meter A or B. Push the Right button and hold it in. After two
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 40
    GENERAL INFORMATION 39 2WD/4WD/DIFF-LOCK Indicator: This vehicle can be driven in "2WD," "4WD" or "DIFF-LOCK." When the selectable 2WD/4WD/DIFF-LOCK shift switch is in "4WD," the "4WD" indicator symbol will appear. When the shift switch is in "DIFF-LOCK," the "4WD" indicator symbol will appear and
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    have your authorized Kawasaki dealer to check the vehicle for the trouble. Red EPS Warning Indicator Light: The EPS warning indicator not go on when the ignition switch is turned on, there may be a problem with the light itself. See an authorized Kawasaki dealer for inspection. Red Parking Brake
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    GENERAL INFORMATION 41 Green Neutral Indicator Light: When the transmission is in neutral, the neutral indicator light is lit. Red Seat-Belt Use Reminder: When the ignition switch is turned on, the seat-belt use reminder light will come on and stay on for approximately 10 seconds, even if the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 43
    Use clean, fresh unleaded gasoline with an Antiknock index equal to or higher than that shown in the table. The Antiknock Index is posted on service station pumps in the U.S.A. and Canada. The octane rating of a gasoline is a measure of its resistance A. Fuel Tank B. Fuel Tank Cap
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    unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up
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    storage it is recommended that you drain all fuel from the fuel tank. See the "STORAGE" chapter in this manual. Glove Compartment A glove compartment is provided at the dashboard. Keep this owner's manual and only light items in it to avoid damage to the inside of the compartment. Do not put items
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 46
    GENERAL INFORMATION 45 j Cupholders Cupholders are provided at between the left and right seats. A. Rear Cupholders A. Front Cupholders
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 47
    46 GENERAL INFORMATION j Ignition Switch This is a three-position, key-operated switch. The key can be removed from the switch only when it is in the "OFF" position. OFF ON Engine off. All electrical circuits off. All electrical equipment can be used. Hour meter works. Electric starter is engaged
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 48
    GENERAL INFORMATION 47 Keys This RUV has a key, which is used for the ignition switch, and one spare key. Included with the key is a key number, which is stamped on the key itself. Record the key number in the space provided and store the number in a safe place. In the event you lose your keys,
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 49
    48 GENERAL INFORMATION j Light Switch Turn on the headlights and taillights by turning the light switch knob clockwise, with the ignition switch key in the "ON" position. The lights go off when the switch is turned counterclockwise. Shift Lever The shift lever is located at the right side of the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 50
    GENERAL INFORMATION 49 NOTICE Do not shift from "H" (High), "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. This vehicle is equipped with a sub-transmission to allow maximum transmission
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 51
    50 GENERAL INFORMATION section in the "GENERAL INFORMATION" chapter, together with the "2WD/4WD/Differential Shifting" section in the "HOW TO OPERATE" chapter. Move it back to the Unlocked-Axle Mode when you no longer need the aforementioned equalizing. j WARNING The handling characteristics of
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 52
    GENERAL INFORMATION 51 j Belt Drive Transmission This vehicle is equipped with a belt-driven Continuously Variable Transmission (CVT). This automatic drive system, although simple to operate, does require periodic inspection. Refer to the "MAINTENANCE AND ADJUSTMENT" chapter. Parking Brake Lever
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    52 GENERAL INFORMATION j WARNING If the vehicle should move after it is parked, it might be damaged or cause injury. Be sure to apply the parking brake before leaving the vehicle. Doors Pull the door handle outward to open the door. Push or pull the door inward until the latch clicks to close the
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    GENERAL INFORMATION 53 Seats The seats can be removed for vehicle maintenance. To remove the seat, pull the seat lock lever upward, lift the front edge of the seat, and then slide the seat forward and up. WARNING A loose seat could cause the operator to lose control or the passenger to fall out of
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    54 GENERAL INFORMATION the seat frame mounting bolts and wash• Remove ers under the seat, and install them in the positions to suit the occupant's preference. connected to the main harness. It is not required to disconnect the sensor leads during the seat position adjustment. Take care not to
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 56
    GENERAL INFORMATION 55 Seat Belts The vehicle is equipped with three-point seat belts both for the operator and passenger. Always wear the seat belts when operating and riding in the vehicle. WARNING Operator and passengers must be able to place both feet flat on the floorboards while seated
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    56 GENERAL INFORMATION pull up on the shoulder part so the belt is snug across your hips. Place the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let it retract. 5. To unfasten the belt
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    fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. If the steering becomes more difficult than usual or you experience other steering
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 59
    58 GENERAL INFORMATION j Trailer Hitch Bracket This vehicle is equipped with a bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, observe the following precaution: WARNING Improper towing of a loaded trailer could cause an
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    of a winch could cause an accident resulting in serious injury or death. Do not operate or install winch without reading and understanding the operators manual supplied with the winch. A. Front Guard Cover B. Front Guard Cover Bolts 2. Remove the front guard by removing front guard bolts.
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    60 GENERAL INFORMATION 3. 4. Follow the manual supplied by the winch maker for installing the winch and other accessory as necessary. After installing the winch, be sure to re-install the front
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    engine while the transmission is in neutral. ○It is important to perform the initial service after the first 20 hours or 200 km (120 mi) of operation as described in this manual and the service manual for this vehicle. See the Periodic Maintenance Chart in the "MAINTENANCE AND ADJUSTMENT" chapter
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    If any irregularities are found during these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. j WARNING Failure to perform these checks before operation may result
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    HOW TO OPERATE 63 Coolant ...Coolant level between level lines (when engine is cold), no leaks. Air Cleaner Element ...Check for dirt; clean or replace as required. Nuts, Bolts, Fasteners ...Check that steering and suspension components, axles, and all controls are properly fastened. Throttle ...
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    64 HOW TO OPERATE Starting the Engine ○This vehicle is equipped with a starter lockout sys- NOTE DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or death. DO NOT run the engine in enclosed areas. Operate
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    HOW TO OPERATE 65 Jump Starting If your vehicle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be used to start the engine. the vehicle on a level ground. • Situate the rubber bands on both sides of the • Release
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    66 HOW TO OPERATE a jumper cable from the positive (+) ter• Connect minal of the booster battery to the positive (+) terminal of the vehicle battery. DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do not make this last connection at
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 68
    HOW TO OPERATE 67 Moving Off the brake pedal. • Depress Put the shift • position. lever into the "H" (High) or "L" (Low) the parking brake. • Release Gradually engine speed by pressing on • the throttleincrease pedal. Braking the throttle pedal completely. • Release Press on the brake pedal firmly
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    68 HOW TO OPERATE Stopping the Engine the throttle pedal completely. • Release Put the shift lever into the "N" (Neutral) position. • Apply the parking • from rolling. brake to help prevent the vehicle • Turn the ignition switch to the "OFF" position. Parking the Vehicle WARNING Operating or
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    HOW TO OPERATE 69 WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition switch off. Do not smoke. Make sure the area is well ventilated and free from any source of flame or sparks; this includes any
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    70 HOW TO OPERATE Shifting Gears the vehicle completely. • Stop Move the shift lever into the "H" (High) or "L" (Low) • position. you intend to operate the vehicle in reverse, • If move the shift lever into the "R" (Reverse) posi- WARNING Shifting the transmission while the vehicle is moving can
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    HOW TO OPERATE 71 2WD/4WD/Differential Shifting ○When the shift switch is moved from "4WD" to "2WD" and vice versa, the transmission shifts when the vehicle has rolled a short distance. Drive off slowly to allow "4WD" to engage or disengage. As it engages, the "4WD" indicator symbol will appear.
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    72 HOW TO OPERATE Shifting to Locked-Axle Mode the vehicle completely. • Stop the selectable 2WD/4WD/DIFF-LOCK shift • Turn switch to "DIFF-LOCK" position. ○If the meter display does not change when you j ○This NOTE want to shift from "4WD" to "DIFF-LOCK," the electric shifting mechanism is
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    HOW TO OPERATE 73 When Stuck Release the throttle pedal immediately to protect the drive belt and take the following actions to escape from the stuck condition. the shift lever to the Low position, turn • Change the selectable 2WD/4WD/DIFF-LOCK shift switch to the "DIFF-LOCK" position, and try to
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    74 HOW TO OPERATE only unleaded gasoline. Never use leaded • Use gasoline. Leaded gasoline significantly reduces unburned air/fuel mixture flowing out of engine excessively accelerates reaction in the converter allowing the converter to overheat and become damaged when the engine is hot, or reduces
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    property; do not enter private property without the express written permission of the owner. Always try to preserve nature and the environment. Read the Owner's Manual Read and understand the Owner's Manual and carry it with you when you drive. Refer to the Owner
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    76 SAFE OPERATION Operator and Passenger Requirements All operators of this vehicle should possess a valid driver's license. The operator and passenger(s) must be able to place both feet flat on the floorboards while seated upright with their backs against the seatbacks when firmly holding the
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    SAFE OPERATION 77 This vehicle is designed for an operator and up to three passengers. Never carry persons in the cargo bed. Refer to the "LOADING INFORMATION" chapter before operating this vehicle. Beginning Operators Novice Operators should practice braking and turning in an open, off-highway
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    78 SAFE OPERATION Off-Highway Use Only Use of this vehicle on public and paved roads is hazardous. This vehicle is designed and equipped for off-highway use only. Do not operate this vehicle on public roads or paved surfaces. Dress Properly Proper clothing can reduce the severity of injury in the
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    SAFE OPERATION 79 Closing Doors Close all the doors on the vehicle whenever the vehicle is operated. Placing arms, hands or legs on the door may expose them to injury during vehicle operation and they could be crushed in the event of a roll-over. Do not put your arm, hand or leg on the door
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    80 SAFE OPERATION Drive Carefully and with Good Judgement We want you to be satisfied with your new Kawasaki vehicle, so drive carefully, safely, and exercise good judgement. Practice basic maneuvers so you can drive confidently and safely. Improper use of this vehicle can be hazardous. Never
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    SAFE OPERATION 81 Before Starting the Engine 1. 2. 3. Three "musts" before starting the engine are: Apply the parking brake, Put the shift lever in the "N" (neutral) position, Check the throttle pedal for proper operation. It should return to its rest position when released. Use the Parking Brake
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    increases in weight and changes in weight distribution, you must take care in carrying cargo. Refer to the "LOADING INFORMATION" chapter of this manual for guidelines to assist with loading. This vehicle is not designed to carry passengers in the cargo bed. Installing additional passenger seating or
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    spring force. Refer to the "Suspension" section in the "MAINTENANCE AND ADJUSTMENT" chapter. Also refer to the instructions in the "LOADING INFORMATION" chapter of this manual. Overloading this RUV or carrying or towing cargo improperly will adversely affect vehicle handling and could cause an
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    84 SAFE OPERATION Unfamiliar Terrain Before driving in a new area be sure to check for hidden obstacles or hazards. Keep your speed down until you know the area well. You must know the terrain you intend to drive on and be familiar with your machine and its handling characteristics. Use existing
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    SAFE OPERATION 85 Driving in "4WD" "4WD" gives greater traction when you are climbing steep inclines, or driving on bumpy, sandy or slippery surfaces. It also helps, with the differential locked under certain circumstances, for example, when the vehicle is stuck in the mud. If maximum torque is
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    86 SAFE OPERATION Hills As with any motor vehicle, loading of the vehicle, and the surface and steepness of the hill are among the critical considerations in climbing, descending or traversing hills. Use extreme caution on hills. Keep in mind that loading changes a vehicle's center of gravity and
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    SAFE OPERATION 87 Remember: Some hills are too steep. Use common sense. Never drive past your limit of visibility. If you can't see what is on the other side of the crest of a hill, slow down until you can get a clear view. Do not turn sideways to the hill. If you get stuck on a hill, roll slowly
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    88 SAFE OPERATION Descending Hills Slow down or stop at the top of a hill so you can pick a straight, safe path for descent to avoid any obstacles. Normally you should descend straight down a hill since driving at an angle could cause the vehicle to lean to one side and possibly tip over. Proceed
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    SAFE OPERATION 89 Traversing Hillsides When driving across the side of a hill, reduce vehicle speed and exercise extreme caution to prevent tipping or loss of control. Avoid hills with slippery sides that will cause you to lose traction. Also avoid traversing hillsides covered with rocks or other
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    90 SAFE OPERATION Driving through Water Avoid driving through water whenever it is possible. When driving across shallow water, choose a location to enter and exit the water where the banks are not too steep or slippery. Check before entering for rocks, holes or other obstacles which may cause you
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    SAFE OPERATION 91 ○The NOTE rear brake of this vehicle employs an enclosed, wet multi-plate brake system. The effectiveness of brake application remains unchanged even if the vehicle drives in the water. If a large amount of water accidentally enters the CVT housing, it will cause drive belt
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    92 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter are easily carried out and must be done in accordance with the Periodic Maintenance Chart to keep the TERYX4 in good running condition. The initial maintenance is vitally important and
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    more frequently when operated in mud, dust, or other harsh driving conditions. = Emission Related FREQUENCY First Service Regular Service OPERATION ENGINE Every Every After 50 Every After 20 50 h, or 100 h, or 200 h, or h, or Every h, or 200 1 000 2 000 km 4 000 km 1 000
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    94 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every Every After 50 Every After 20 50 h, or 100 h, or 200 h, or h, or Every h, or 200 1 000 2 000 km 4 000 km 1 000 year of
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 96
    MAINTENANCE AND ADJUSTMENT 95 FREQUENCY First Service Regular Service OPERATION Brake hoses - replace Brake fluid level - inspect Brake pedal play - inspect * Brake hoses and pipes - inspect Parking brake lever - inspect Tire wear - inspect * Wheel
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    96 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service Every Every After 50 Every After 20 50 h, or 100 h, or 200 h, or h, or Every h, or 200 1 000 2 000 km 4 000 km 1 000 year of
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    , accident, and injury. Check the oil level before each use and change the oil and filter according to the periodic maintenance chart in the owner's manual. j Oil Level Inspection the oil has just been changed, start the engine • If and run it for several minutes at idle speed. This fills the
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    98 MAINTENANCE AND ADJUSTMENT the vehicle level front-to-rear and side-to • With -side, unscrew the oil filler plug, wipe its dipstick dry, and screw it in again. the plug and check the oil level. The oil • Unscrew level should be between the mesh portion on the dipstick. j A. Oil Filler Plug
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    MAINTENANCE AND ADJUSTMENT 99 WARNING Vehicle operation with insufficient engine oil can lock the front and rear wheels (for "2WD": rear wheels) causing an accident and injury. Check engine oil level before operating vehicle and add oil if it is low. the rubber cover by hooking it to the hook •
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 101
    100 MAINTENANCE AND ADJUSTMENT the oil filter cartridge and replace it with a • Remove new one. j A. Gasket A. Oil Filter B. Oil Filter Wrench the engine oil drain plug with its gasket. • Install Tighten it to the specified torque. a thin film of oil to the gasket and tighten the • Apply oil
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 102
    dry] *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. the removed parts as before. • Reinstall Run the engine for several
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 103
    102 MAINTENANCE AND ADJUSTMENT Front and Rear Final Gear Case Oil In order for the differential, pinion, and ring gears to function properly, check the oil level and change the oil in accordance with the Periodic Maintenance Chart. Oil Level Inspection the vehicle level front-to-rear and side-to
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 104
    MAINTENANCE AND ADJUSTMENT 103 the oil level. If it is insufficient, add oil • Check through the oil filler openings as necessary. The oil level should come to the bottom of each filler opening. j A. Rear Final Gear Case B. Filler Cap C. Rear Axle Shaft NOTICE Be careful not to allow any dirt or
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 105
    104 MAINTENANCE AND ADJUSTMENT Oil Change NOTE ○Front and rear final gear case oil drains easily and picks up any sediment when the oil is warmed up by running the vehicle. the vehicle level, place an oil pan beneath • With each gear case. • Remove the filler caps and drain plugs. j A. Rear Final
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 106
    MAINTENANCE AND ADJUSTMENT 105 Drain Plug Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11 ft·lb) Case Rear Final Gear Case 34 N·m (3.5 kgf·m, 25 ft·lb) WARNING Oil on tires can make them slippery which can cause an accident and injury. When draining or filling the gear case, be careful
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 107
    . j *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. ○Do not add any chemical additive to the oil. NOTE Oils
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 108
    MAINTENANCE AND ADJUSTMENT 107 Cooling System Radiator and Cooling Fan Check and clean the screen and radiator fins for obstruction by insects or mud in accordance with the Periodic Maintenance Chart. In dusty areas, the radiator should be cleaned more frequently than the recommended interval.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 109
    108 MAINTENANCE AND ADJUSTMENT Coolant Level Inspection the vehicle on level ground. • Situate Release the rubber bands on both sides of the • front hood. the 2 hook portions from the slots and lift the • Clear front hood up. j A. B. C. D. Coolant Reserve Tank Cap "F" (Full) Mark "L" (Low) Mark
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 110
    MAINTENANCE AND ADJUSTMENT 109 ○In an emergency you can add water alone to the NOTE Spark Plugs The standard spark plug is shown in the table. The spark plug should be taken out periodically in accordance with the Periodic Maintenance Chart for cleaning, inspection, and resetting of the plug gap.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 111
    110 MAINTENANCE AND ADJUSTMENT Valve Clearance Valve and valve seat wear decrease valve clearance, upsetting valve timing. NOTICE If valve clearance is left unadjusted, wear will eventually cause the valves to remain partly open; which lowers performance, burns the valves and valve seats, and may
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 112
    MAINTENANCE AND ADJUSTMENT 111 Engine Air Cleaner A clogged engine air cleaner restricts the engine's air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling. The air filter element should be cleaned in accordance with the Periodic Maintenance Chart. In dusty
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 113
    112 MAINTENANCE AND ADJUSTMENT the hoses from the air cleaner housing cap. • Clear up the snaps and remove the air cleaner hous• Pull ing cap. • Remove the element. j A. Air Cleaner Element A. Hoses B. Air Cleaner Housing Cap C. Snaps Check inside the intake tract for dirt. If dirt is present,
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 114
    MAINTENANCE AND ADJUSTMENT 113 a clean, lint-free towel into the intake tract • Push to keep dirt or other foreign material from entering NOTICE If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur. the paper element by tapping it lightly to • Clean
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 115
    114 MAINTENANCE AND ADJUSTMENT j A. Coolant Overflow Hose B. Holders C. Hole A. Front Final Gear Case Breather Hose B. Holders C. Hole the front final gear case breather hose with • Hold the holders of cap. the front final gear case breather hose into • Insert the hole of frame. the hood in the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 116
    , oil and/or water accumulate inside. Spark Arrester This vehicle is equipped with a spark arrester approved for off-road use by the U.S. Forest Service. It must be properly maintained to ensure its efficiency. In accordance with the Periodic Maintenance Chart, clean the spark arrester. WARNING An
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 117
    116 MAINTENANCE AND ADJUSTMENT the spark arrester and clean in a bath of • Remove high flash-point solvent and if necessary use a fine wire brush to gently remove any particles in the screen. j A. Muffler B. Spark Arrester Bolts C. Spark Arrester A. Spark Arrester the screen and renew it if it is
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 118
    MAINTENANCE AND ADJUSTMENT 117 and lower engine speed while tapping on • Raise the muffler with a rubber mallet until carbon particles are purged from the muffler. the spark arrester in place and tighten the • Install bolts to the specified torque. Tightening Torque Spark Arrester Mounting Bolts 13
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 119
    118 MAINTENANCE AND ADJUSTMENT Throttle Pedal If the throttle pedal has excessive play due to either cable stretch or misadjustment, it will cause a delay in throttle response, especially at low engine speed. Also, the throttle may not open fully. If the throttle pedal has no play, the throttle may
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 120
    MAINTENANCE AND ADJUSTMENT 119 Idle Adjustment Idle adjustment is controlled by the ECU (electronic control unit) and cannot be adjusted. If the idle speed is unstable or out of specification, have your authorized Kawasaki dealer inspect the fuel injection system. Specified Idle Speed: 1 270 ±50
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 121
    120 MAINTENANCE AND ADJUSTMENT Fuel Hose Fuel hose and connections should be checked and replaced periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. Fuel Tank Vent The fuel tank vent hose must be routed as specified. The engine may stall or lose power
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 122
    MAINTENANCE AND ADJUSTMENT 121 Belt Drive Transmission (CVT) This vehicle is equipped with a belt-driven Continuously Variable Transmission (CVT). This automatic drive system, although simple to operate, does require periodic inspection since the drive belt wears with normal use. Inspection should
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 123
    122 MAINTENANCE AND ADJUSTMENT Excessive slippage will accelerate belt wear and lead to failure. Recognize these symptoms of excessive belt slippage. If excessive slippage occurs, do not continue to drive the vehicle until all damaged components are repaired. Smell of burning rubber. Visible white
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 124
    MAINTENANCE AND ADJUSTMENT 123 the brake pedal has more free play than spec• If ified or the pedal action feels rough or "catchy," WARNING Damaged or leaking brake hoses and fittings can cause brake failure resulting in an accident. Inspect brake fluid level regularly. Replace any damaged or
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 125
    124 MAINTENANCE AND ADJUSTMENT the level is lower than the lower level line, check • If for leaks in the brakes lines and fill the reservoir to the upper level line with the same type and brand of fluid that is already in the reservoir. In accordance with the Periodic Maintenance Chart, inspect the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 126
    MAINTENANCE AND ADJUSTMENT 125 Brake Hoses: Brake hoses, pipes, and other components should be checked and replaced periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. Brake Light Switch When the brake pedal is depressed, the brake light goes on. The
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 127
    126 MAINTENANCE AND ADJUSTMENT NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified free play and smooth
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 128
    drop can happen when the engine starts; inspect the battery voltage. Cable harness or connectors may have been disconnected. See an authorized dealer for service. Wheels Rims: The rims are a drop-center, tubeless tire design. Take care not to damage the sealing surfaces of the tire or rim when
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 129
    MAXXIS, BIGHORN 2.0 Size: 26×11.00R12 Tubeless ○Installation of tubeless tires on rims requires compressed air and is normally recommended as a dealer service operation. Nevertheless, a tube can be inserted into the tire by the operator as an emergency repair. Maximum Tire Air Pressure for Seating
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 130
    MAINTENANCE AND ADJUSTMENT 129 accordance with the Periodic Maintenance • In Chart, measure the depth of the tread with a tire depth gauge, and replace any tire that has worn down to the minimum allowable tread depth. any imbedded stones or other foreign • Remove particles from the tread. j A.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 131
    130 MAINTENANCE AND ADJUSTMENT Joint Boots In accordance with the Periodic Maintenance Chart, inspect the joint boots on the front axles, tie rod ends, steering knuckles, and rear axle shafts for cracks, holes, damage or deterioration. If there is any one of them, have the joint boot replaced by an
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 132
    MAINTENANCE AND ADJUSTMENT 131 Suspension Spring Action Spring Setting Force Weak ↑ | ↓ Strong A. Rear Propeller Shaft B. Joint Boot Load Light ↑ | ↓ Heavy Surface Good ↑ | ↓ Bad Speed Low ↑ | ↓ High Soft ↑ | ↓ Hard j WARNING Improper shock absorber adjustment can cause poor handling and loss
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 133
    132 MAINTENANCE AND ADJUSTMENT The spring adjusting nuts on the front shock absorber can be adjusted. If the spring action feels too soft or too stiff, have it adjusted by an authorized Kawasaki dealer. Spring Preload Adjustment The recommended setting lengths of the spring preload are as follows:
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 134
    MAINTENANCE AND ADJUSTMENT 133 The compression damping force adjuster is located on the gas reservoir at the upper end of the front shock absorber. Compression Damping Force Adjustment The standard setting position of the compression damping force adjuster for an operator with no passenger and no
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 135
    134 MAINTENANCE AND ADJUSTMENT j A. Spring Adjusting Nuts A. Spring Preload Setting Length The recommended setting lengths of the spring preload are as follows: Standard Setting Maximum Setting 278.9 mm (10.98 in.)* 246.4 mm (9.70 in.)* *: Installed Spring Length
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 136
    MAINTENANCE AND ADJUSTMENT 135 The compression damping force adjuster is located on the gas reservoir at the upper end of the rear shock absorber. Compression Damping Force Adjustment The setting position of the compression damping force adjuster for an operator with no passenger and no
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 137
    136 MAINTENANCE AND ADJUSTMENT Seat Belts In accordance with the Periodic Maintenance Chart, check that each seat belt functions properly. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. The click sound indicates it is securely latched.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 138
    MAINTENANCE AND ADJUSTMENT 137 Headlight Beam Battery The battery is located in back of radiator. • The headlight beams can be adjusted vertically. Turn the adjusting screw at the back of the each headlight rim in or out to adjust the headlight vertically. DANGER Battery contains sulfuric acid
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 139
    sealed type, and the sealing strip should not be removed at any time after the specified electrolyte has been installed in the battery for initial service. It is not necessary to check the battery electrolyte level or add distilled water. However, in order to maximize battery life and ensure that it
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 140
    MAINTENANCE AND ADJUSTMENT 139 your vehicle you must properly maintain the battery's charge. When used regularly, the charging system in your vehicle helps keep the battery fully charged. If your vehicle is only used occasionally or for short periods of time, the battery is more likely to discharge.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 141
    do not drive for four weeks or more, disconnect the battery from the vehicle. ○If you charge the sealed battery, never fail to observe the instructions shown on the label on the battery or changer. NOTE Kawasaki-recommended chargers are: Battery Mate 150-9 OptiMate 4 Yuasa MB-2040/2060 Christie
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 142
    MAINTENANCE AND ADJUSTMENT 141 Fuse There are 7 fuses (EPS equipped models: 8 fuses) in the fuse box under the front hood. If the electrical systems do not function, inspect the fuse. Before replacing a fuse, check the wiring harness and electrical equipment for bare wires or other possible causes.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 143
    by an authorized Kawasaki dealer or perform it referring to the Service Manual for this vehicle. Cleaning To prolong the life of your vehicle in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. When operating the vehicle in conditions
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 144
    MAINTENANCE AND ADJUSTMENT 143 Before washing, precautions must be taken to keep water off the following parts. Muffler rear opening - cover with a plastic bag. Ignition switch - cover the keyhole with tape. Preparation for Washing Semi-gloss Finish Avoid spraying water with any great force
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 145
    144 MAINTENANCE AND ADJUSTMENT Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, have the tightness of the bolts, nuts, and fasteners checked by an authorized Kawasaki dealer. j
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 146
    STORAGE 145 STORAGE Preparation for Storage: Clean the entire vehicle thoroughly. Run the engine for about five minutes to warm the oil, shut it off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part num- WARNING Engine oil is
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 147
    146 STORAGE slow charge (one ampere or less) about once a month. Removal from Storage: NOTICE Keep the battery well charged during cold weather so that the electrolyte does not freeze and crack open the battery. The more discharged a battery becomes, the more easily it freezes. Never remove the
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 148
    TROUBLESHOOTING GUIDE 147 TROUBLESHOOTING GUIDE Starter Motor Won't Turn Fuse failed (be sure to check for cause of failure) Battery cables do not make good electrical contact with battery terminals
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 149
    148 TROUBLESHOOTING GUIDE Power Steering Won't Work (KRT800B/C/D) ECU functioned to prevent overheating. Fuse failed Battery discharged Cable harness/connectors disconnected Selectable 2WD/4WD/DIFF-LOCK System Malfunction Actuators failed ECU failed Battery disconnected • • • j
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 150
    Am I Responsible For? You are responsible for maintaining your vehicle according to the maintenance schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner, will need to authorize the dealer to inspect the unit.
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 151
    , be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform vehicle if there is a failure, investigating the cause of the problem, and getting any needed authorization from Kawasaki if the repair is
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 152
    YOUR WARRANTY/OWNER SATISFACTION 151 How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and diagnosis. You can
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 153
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to:. Consumer Services Kawasaki Motors Corp
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 154
    ENVIRONMENTAL PROTECTION 153 ENVIRONMENTAL PROTECTION Kawasaki subscribes to the guidelines of Tread Lightly! a program dedicated to protecting the great outdoors through education and fostering responsible enjoyment of public lands. When using your Kawasaki Recreation Utility Vehicle (RUV), please
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 155
    154 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Address ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Traveled Distance
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 156
    MAINTENANCE RECORD 155 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 157
    156 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 158
    MAINTENANCE RECORD 157 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 159
    158 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 160
    MAINTENANCE RECORD 159 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2014 Kawasaki Teryx4 | Owners Manual - Page 161
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