2015 Kawasaki NINJA 650 Owners Manual

2015 Kawasaki NINJA 650 Manual

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  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 1
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 2
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 3
    you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. or serious injury. ○NOTE indicates information that may NOTE help or guide you in the operation or service of the vehicle. WARNING WARNING indicates a hazardous situation which, if
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 4
    WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. NOTICE THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 5
    . This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 6
    available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company © 2014 Kawasaki Heavy
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 7
    TABLE OF CONTENTS SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOADING AND ACCESSORIES INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Tachometer ...Multifunction Meter...Multifunction Display...Warning/Indicator Lights: ...Keys ...Ignition Switch/Steering Lock ...
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 8
    Absorber...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...REPORTING SAFETY DEFECTS ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 119 122 122 124
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 9
    LOCATION OF LABELS...187
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 10
    SPECIFICATIONS 9 SPECIFICATIONS PERFORMANCE Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio DOHC, 4-valve, 2-cylinder, 4-stroke, liquid-cooled 649 cm3 (39.6 cu in.) 83.0 × 60.0
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 11
    10 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing (Electronically advanced) Spark Plugs Lubrication System Engine Oil Type : Electric starter Left to right, 1-2 1-2 FI (Fuel Injection) Battery and coil (transistorized ignition) 10°
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 12
    SPECIFICATIONS 11 Driving System Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio 1st 2nd 3rd 4th 5th 6th FRAME Caster Trail Tire Size: Rim Size: Front Rear Front Rear Chain drive 2.095 (88/42) 3.067 (46/15) 5.473 (Top gear) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 13
    12 SPECIFICATIONS Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 10 Ah (10 HR) 12 V 55 W/55 W (Hi/Lo) LED 16 L (4.2 US gal) Even if one of LED (Light Emitting Diode) tail/brake light does not go on, consult with an authorized Kawasaki dealer. Specifications are
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 14
    SERIAL NUMBER LOCATIONS 13 SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 15
    14 LOCATION OF PARTS LOCATION OF PARTS 1. 2. 3. 4. Clutch Lever Left Handlebar Switches Meter Instruments Brake Fluid Reservoir (Front) 5. 6. 7. 8. Right Handlebar Switches Front Brake Lever Throttle Grip Ignition Switch/Steering Lock
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 16
    LOCATION OF PARTS 15 1. 2. 3. 4. 5. 6. Headlight Turn Signal Light Spark Plugs Air Cleaner Battery Rider's Seat 7. Helmet Holding Hooks 8. Tool Kit 9. Seat Lock 10. Passenger's Seat 11. Tying Hooks 12. 13. 14. 15. 16. 17. Brake Disc Front Fork Brake Caliper Shift Pedal Side Stand Drive Chain
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 17
    16 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. 7. License Plate Light Turn Signal Light Tail/Brake Light Brake Fluid Reservoir (Rear) Rear Shock Absorber Spring Preload Adjuster Fuel Tank 8. 9. 10. 11. 12. 13. 14. Fuel Tank Cap Coolant Reserve Tank Rear Brake Light Switch Muffler Rear Brake Pedal Oil
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 18
    may result in an unsafe riding condition. Before you ride the motorcycle, make sure it is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 19
    still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or seat strap. Do not carry a passenger
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 20
    LOADING AND ACCESSORIES INFORMATION 19 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 21
    20 GENERAL INFORMATION GENERAL INFORMATION Meter Instruments A. MODE Button B. Green Left Turn Signal Indicator Light C. Tachometer D. Red Zone E. Green Right Turn Signal Indicator Light F. Yellow ABS Indicator Light* (Only on ABS model) G. Yellow Engine Warning Indicator Light H. Red Battery
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 22
    GENERAL INFORMATION 21 *: The indicator light has the following two patterns. or NOTICE Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage. ○For safety, do not operate the instru- NOTE ment
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 23
    22 GENERAL INFORMATION When the ignition key is turned to "ON", the tachometer needle momentarily goes from the minimum to the maximum, then goes back from the maximum to the minimum reading to check its operation. If the tachometer does not operate correctly, have it checked by an authorized
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 24
    GENERAL INFORMATION 23 A. Fuel Gauge B. Speedometer C. Economical Riding Indicator D. Fuel Level Warning Symbol E. Multifunction Display Odometer Trip meter A Trip meter B Current Mileage Average Mileage Cruising Range F. Clock The multifunction meter displays the following functions.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 25
    24 GENERAL INFORMATION Speedometer The speedometer shows the speed of the vehicle in digital values. Unit Setting The unit setting in the meter instrument can be changed according to local regulations. Make sure the unit setting is correctly displayed before riding. ○Do not operate the motorcycle
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 26
    GENERAL INFORMATION 25 Mileage Units L/100km km/L MPG US MPG UK Speed Units km/h mph Distance Units km mile unit mode setting, refer to the "Unit Setting" item in this section. Odometer The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. This meter
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 27
    26 GENERAL INFORMATION Trip Meter The trip meters show the distance in kilometers (miles) traveled since they were last reset to zero. TRIP A: 0.0 ∼ 9999.9 TRIP B: 0.0 ∼ 9999.9 the RESET button and hold it • Push in. two seconds, the figure display • After turns to 0.0, and then starts counting
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 28
    GENERAL INFORMATION 27 display is renewed every 4 ∼ 6 seconds. A. Current Mileage B. "km/L" ○The NOTE A. Average Mileage B. "AV km/L" display unit modes can be changed, refer to the "Unit Setting" item in this section. ○The numerical value shows "- -.-" until 4 seconds have passed and the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 29
    28 GENERAL INFORMATION been used and 100 m (328 ft) has been traveled. ○The data is maintained by back up power if the ignition switch is turned "OFF". ○When the battery is disconnected, the data resets to "- -.-". Cruising Range This display shows the cruising range by numerical value and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 30
    GENERAL INFORMATION 29 Clock To adjust hours and minutes, do the followings while the motorcycle is at a stop. Turn the ignition switch to "ON". Display the odometer in the multifunction display. Refer to the "Multifunction Display" item in this section. Push the RESET button for more than 2
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 31
    30 GENERAL INFORMATION ○Pushing the MODE button momen- NOTE tarily advances the hour or minute step by step. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally by the back -up power while the ignition switch is turned "OFF". ○When the battery is
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 32
    GENERAL INFORMATION 31 Fuel Gauge - The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all 6 segments are displayed. If the fuel gauge is not correctly displayed, have the fuel gauge checked by an authorized Kawasaki dealer. only the last 1 segment
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 33
    32 GENERAL INFORMATION When vehicle stands with Side Stand, Fuel Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level. All of the segments and fuel symbol will blink in case of the open or short of the wiring. Have the wiring inspected by
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 34
    turned to "ON" and goes off soon after ensuring that its circuit functions properly. The indicator light also goes on or blinking whenever the troubles occur in digital fuel injection system (DFI). The blinking of this indicator light indicates the condition that the engine cannot be started. Refer
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 35
    34 GENERAL INFORMATION DFI system checked by an authorized Kawasaki dealer. Red Warning Indicator Lights If any red warning indicator light goes on with the engine running, have its cause checked by an authorized Kawasaki dealer. : This warning indicator light should go on whenever the ignition
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 36
    GENERAL INFORMATION 35 even after the battery is charged, ask an authorized Kawasaki dealer for an inspection. This motorcycle has a combination key, which is used for the ignition switch, steering lock, seat lock, and fuel tank cap. Included with the key is a key number, which may be stamped on a
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 37
    36 GENERAL INFORMATION A. Ignition Key B. Tag C. Key Number Write your key number here. In the event you lose your keys, you will need the key number to have a duplicate made. If you cannot locate your key number, contact the dealer where you purchased your Kawasaki motorcycle. It's possible the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 38
    GENERAL INFORMATION 37 This is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF, LOCK, or position. Ignition Switch/Steering Lock OFF ON LOCK Engine off. Electrical circuits off. Engine on. All electrical equipment can be used. Steering locked.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 39
    38 GENERAL INFORMATION NOTICE Do not use a metallic or heavy key ring or related accessory or put other keys on the same key ring as they could contact and damage your motorcycle. When your key is in the ignition, make sure the handlebars can be turned fully right and left without any interference.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 40
    electric starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 41
    40 GENERAL INFORMATION Dimmer Switch: High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam ( high beam indicator light is lit. ) High beam...( ) Low beam...( Left Handlebar Switches ○When the headlight is on high beam, both head lights go on. When the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 42
    GENERAL INFORMATION 41 Horn Button: When the horn button is pushed, the horn sounds. Passing Button: When the passing button is pushed, the headlight high beam (passing beam) goes on to signal the driver of the vehicle ahead that you are about to pass him. The passing light shuts off as soon as the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 43
    42 GENERAL INFORMATION There is an adjuster on both the brake and clutch levers. Each adjuster has 5 positions so that the released lever position can be adjusted to suit the operator's hands. Push the lever forward and turn the adjuster to align the number with the mark on the lever holder. The
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 44
    GENERAL INFORMATION 43 Fuel Tank Cap • • • Pull up the key hole cover. Insert the ignition key into the fuel tank cap. Turn the key clockwise while pushing down the fuel tank cap. the fuel tank cap. • Open Fill the fuel. • Push the fuel tank cap down into • place with the key inserted. The key
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 45
    44 GENERAL INFORMATION The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. Fuel Tank WARNING Gasoline is extremely flammable and can be explosive under certain
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 46
    regulation. Fuel Requirement Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of its resistance to detonation or "knocking." The Antiknock Index is an average
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 47
    . Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. Fuels Containing Oxygenates
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 48
    unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 49
    "gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual. The motorcycle is equipped with a side stand. Stand A. Side Stand ○When using the side stand, turn the handlebar to the left. Do not sit on
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 50
    GENERAL INFORMATION 49 ○The NOTE Seats Passenger's Seat Removal Insert the ignition key into the seat lock, and turn it clockwise. Remove the passenger's seat by pulling up the front of seat while turning the ignition key. motorcycle is equipped with a side stand switch. This switch is designed
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 51
    50 GENERAL INFORMATION Rider's Seat Removal Remove the passenger's seat. Slide the rider's seat rearward then pull the front of seat upward to remove it. • • the rider's seat forward to en• Slide gage the tab under the seat with the bracket on the frame. A. Rider's Seat B. Slide Seat Rearward C.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 52
    GENERAL INFORMATION 51 the lock plate of the passen• Insert ger's seat into the slot on the frame while aligning the projection with the hole on the frame. down the front part of the pas• Push senger's seat until the lock clicks. up the front and rear ends of the • Pull passenger's seat to make
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 53
    52 GENERAL INFORMATION Helmets can be secured to the motorcycle by the helmet hooks located under the passenger's seat. Helmet Hooks WARNING Riding with helmets attached to the hooks could cause an accident by distracting the operator or interfering with normal vehicle operation. Do not ride the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 54
    under the passenger's seat. The kit contains tools that are helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Keep the tool kit in the original place. Tool Kit When tying up light loads to the passenger's seat, use the tying hooks located
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 55
    54 GENERAL INFORMATION The windshield can be adjusted within 3 positions in height to suit the rider's preference. Remove the four bolts and windshield. Windshield the removed parts in the • Reinstall windshield positions to suit the rider's preference. • A. Windshield B. Bolts and Nylon
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 56
    BREAK-IN 55 BREAK-IN The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers. The
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 57
    acceleration, and hard cornering. In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner have the initial maintenance service performed by a competent mechanic following the procedures in the Service Manual.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 58
    HOW TO RIDE THE MOTORCYCLE 57 HOW TO RIDE THE MOTORCYCLE Starting the Engine • Check that the engine stop switch is position. in the the ignition key to "ON". • Turn sure the transmission is in neu• Make tral. holding the throttle grip, push • Without the starter button to start the engine. A.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 59
    power recover. engine warning indicator light ) may stay on for a few sec( onds. However, as long as it goes off soon, there is no problem with the motorcycle riding. ○While the engine is cold, the fast idle system automatically raises the engine idling speed. At this time, the ) engine warning
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 60
    HOW TO RIDE THE MOTORCYCLE 59 If your motorcycle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be used to start the engine. Jump Starting A. Clutch Lever B. Starter Lockout Switch NOTICE Do not let the engine
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 61
    60 HOW TO RIDE THE MOTORCYCLE DANGER Battery acid generates hydrogen gas which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 62
    HOW TO RIDE THE MOTORCYCLE 61 unpainted metal surface on your motorcycle. Do not use the negative (-) terminal of the battery. the standard engine starting • Follow procedure. DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do not
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 63
    62 HOW TO RIDE THE MOTORCYCLE Moving Off Check that the side stand is up. Pull in the clutch lever. Shift into 1st gear. Open the throttle a little, and start to let out the clutch lever very slowly. As the clutch starts to engage, open the throttle a little more, giving the engine just enough
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 64
    HOW TO RIDE THE MOTORCYCLE 63 Shifting Gears the throttle while pulling in the • Close clutch lever. into the next higher or lower • Shift gear. the throttle part way, while re• Open leasing the clutch lever. smooth riding, each gear position • For should cover the proper rate of speed shown in
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 65
    64 HOW TO RIDE THE MOTORCYCLE Vehicle speed when shifting Shifting up 1st → 2nd 2nd → 3rd 3rd → 4th 4th → 5th 5th → 6th km/h (mph) 15 ( 9) 25 (15) 35 (21) 45 (27) 55 (34) Shifting down 6th → 5th 5th → 4th 4th → 3rd 3rd → 2nd 2nd → 1st km/h (mph) 30 (19) 25 (15) 20 (12) 15 ( 9) 15 ( 9) ○The
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 66
    HOW TO RIDE THE MOTORCYCLE 65 Braking Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping, always
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 67
    66 HOW TO RIDE THE MOTORCYCLE A. Rear Brake Pedal ABS is designed to help prevent the wheels from locking up when hard brakes are applied while running straight. The ABS automatically regulates brake force. Intermittently gaining gripping force and braking force helps prevent wheel lock-up and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 68
    HOW TO RIDE THE MOTORCYCLE 67 cannot compensate for adverse • ABS road conditions, misjudgement or improper application of brakes. You must take the same care as with motorcycles not equipped with ABS. ABS is not designed to shorten the braking distance. On loose, uneven or downhill surfaces, the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 69
    68 HOW TO RIDE THE MOTORCYCLE WARNING Use of non-recommended tires may cause malfunctioning of ABS and can lead to extended braking distance. The rider could have an accident as a result. Always use recommended standard tires for this motorcycle. ○ABS ○When the ABS is functioning, you may feel a
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 70
    system still works normally. Stopping the Engine the throttle completely. • Close Shift the into neutral. • Turn the transmission key to "OFF". • Support ignition the motorcycle on a firm, • level surface with the side stand. Lock the steering. • ○The motorcycle is equipped with a vehicle-down
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 71
    . Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open. Stopping the Motorcycle in an
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 72
    operation or after stopping the engine. the transmission into neutral • Shift and turn the ignition key to "OFF". the motorcycle on a firm, • Support level surface with the side stand. Operating or parking the vehicle near flammable materials can cause a fire, and can result in property damage or
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 73
    72 HOW TO RIDE THE MOTORCYCLE parking inside a garage or other • If structure, be sure it is well ventilated • Lock the steering to prevent theft. ○When stopping near traffic at night, NOTE you can leave the turn signals blinking for greater visibility by turning the ignition key to the position
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 74
    HOW TO RIDE THE MOTORCYCLE 73 This motorcycle is equipped with a catalytic converter in the exhaust system. The converter reacts with carbon monoxide, hydrocarbons and nitrogen oxides to convert them into carbon dioxide, water, nitrogen and oxygen resulting in much cleaner exhaust gases to be
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 75
    74 HOW TO RIDE THE MOTORCYCLE only unleaded gasoline. Never • Use use leaded gasoline. Leaded gaso- • line significantly reduces the capability of the catalytic converter. Do not operate the vehicle with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 76
    SAFE OPERATION 75 SAFE OPERATION The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. For safety, eye protection and a helmet are strongly recommended. You should be aware of and verify the applicable safety
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 77
    76 SAFE OPERATION In general your actions should be smooth as sudden acceleration, braking or turning may cause loss of control, especially when riding in wet conditions or on loose roadway surfaces, when the ability to maneuver will be reduced. When going up steep slopes, shift to a lower gear so
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 78
    SAFE OPERATION 77 Do not downshift at too high an r/min (rpm) to avoid damage from overrevving to the engine. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 79
    78 SAFE OPERATION Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment chapter or see your
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 80
    SAFE OPERATION 79 Front Rear Up to 200 kg (441 lb) 225 kPa (2.25 kgf/cm², 32 psi) Load Up to 200 kg (441 lb) 250 kPa (2.50 kgf/cm², 36 psi) Load Install the air valve cap. Drive chain ...Slack 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Lubricate the dive chain if dry. Nuts, bolts, fasteners .. Check that
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 81
    80 SAFE OPERATION Side stand ...Returns to its fully up position by spring tension. Returns spring not weak or not damaged.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 82
    SAFE OPERATION 81 Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of control. Check to see that the handlebar turns
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 83
    82 SAFE OPERATION WARNING Handling characteristics of a motorcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation unless you have received sufficient training and have the required skills.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 84
    MAINTENANCE AND ADJUSTMENT 83 MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 85
    84 MAINTENANCE AND ADJUSTMENT EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1), exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 86
    MAINTENANCE AND ADJUSTMENT 85 3. Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low permeation fuel hoses and fuel tank. 3. Evaporative Emission Control System (California model only) Vapors caused by fuel evaporation in the fuel system are
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 87
    owner of this motorcycle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. The Kawasaki Limited Emission Control System Warranty requires that you return your motorcycle to an authorized
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 88
    MAINTENANCE AND ADJUSTMENT 87 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 89
    by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here. #: Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping. (e): Emission Related Item 1. Periodic Inspection
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 90
    MAINTENANCE AND ADJUSTMENT 89 Frequency Whichever comes first Operation (Engine Items) Engine vacuum synchronization - inspect Idle speed inspect (e) Fuel leak (fuel K hose and pipe) inspect Fuel hoses K damage inspect Fuel hoses installation K condition inspect year Every *Odometer Reading km ×
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 91
    90 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first Operation (Engine Items) Coolant level inspect Coolant leak inspect Radiator hoses damage inspect Radiator hoses installation condition inspect year year *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 92
    MAINTENANCE AND ADJUSTMENT 91 Frequency Whichever comes first Operation (Engine Items) Evaporative emission control system - function (California model only) (e) Air suction system damage - inspect (e) Every *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 93
    92 MAINTENANCE AND ADJUSTMENT 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first Operation (Chassis Items) Clutch operation (play, engagement, disengagement) - inspect Drive chain lubrication condition inspect # Drive chain slack - inspect # Drive chain wear - inspect #
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 94
    MAINTENANCE AND ADJUSTMENT 93 Frequency Whichever comes first Operation (Chassis Items) Drive chain K guide wear inspect Wheels and tires: Tire air pressure - inspect Wheels/tires damage inspect Tire tread wear, abnormal wear inspect Wheel bearings K damage inspect year year *
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 95
    94 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first Operation (Chassis Items) Brake system: Brake fluid leak - inspect Brake hoses damage inspect Brake pad wear - inspect # Brake hose installation condition inspect Brake fluid level - inspect year year year *Odometer Reading km × 1000 (
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 96
    MAINTENANCE AND ADJUSTMENT 95 Frequency Whichever comes first Operation (Chassis Items) Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect Suspensions: Front forks/rear shock absorber operation (damping and smooth stroke) inspect *Odometer Reading km × 1000
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 97
    96 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first Operation (Chassis Items) Front forks/rear shock absorber oil leak - inspect Steering System: K Steering play inspect year 2 years *Odometer Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 98
    MAINTENANCE AND ADJUSTMENT 97 Frequency Whichever comes first Operation (Chassis Items) Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - inspect Chassis: Chassis parts lubricate Bolts and nuts tightness inspect year *Odometer Reading km × 1000 (mile ×
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 99
    98 MAINTENANCE AND ADJUSTMENT 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items Air cleaner element - replace # (e) Engine oil - change # Oil filter - replace K Fuel
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 100
    MAINTENANCE AND ADJUSTMENT 99 Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items K Rubber parts of master cylinder and caliper - replace Spark plug - replace (e) Every 4 years • • • • • -
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 101
    seizure, accident, and injury. Check the oil level before each ride and change the oil according to the periodic maintenance chart in the owner's manual. • drain down. Check the engine oil level through the oil level inspection window. With the motorcycle held level, the oil level should come up
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 102
    MAINTENANCE AND ADJUSTMENT 101 the oil level is too low, add the oil • If to reach the correct level. Use the same type and brand of oil that is already in the engine. NOTICE If the engine oil gets extremely low or if the oil pump does not function properly or oil passages are clogged, the warning
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 103
    102 MAINTENANCE AND ADJUSTMENT A. Red Oil Pressure Warning Indicator Light A. Drain Plug Oil and/or Oil Filter Change Warm up the engine thoroughly, and then stop it. Place an oil pan beneath the engine. Remove the engine oil drain plug. • • • the oil completely drain with • Let the motorcycle
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 104
    tighten the cartridge to the specified torque. ○If NOTE a torque wrench or required Kawasaki special tool is not available, this item should be serviced by an authorized Kawasaki dealer. A. Packing the drain plug with its new gas• Install ket. Tighten it to the specified torque. ○Replace any
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 105
    Viscosity: SAE10W-40 *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 106
    MAINTENANCE AND ADJUSTMENT 105 ○Do not add any chemical additive to NOTE the oil. Oils fulfilling the above requirements are fully formulated and provide adequate lubrication for both the engine and the clutch. 1.6 L (1.7 US qt) [when filter is not removed] 1.8 L (1.9 US qt) [when filter is
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 107
    106 MAINTENANCE AND ADJUSTMENT Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. NOTICE Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 108
    engines and radiators include harmful chemicals for human body. Drinking coolant can result in serious injury or death. Use coolant in accordance with the instructions of the manufacturer. Soft or distilled water must be used with the antifreeze (see below for antifreeze) in the cooling system.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 109
    properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. ○A permanent type of antifreeze is installed in the cooling system when shipped. It is colored green and contains ethylene
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 110
    MAINTENANCE AND ADJUSTMENT 109 the coolant level if it is be• Check tween the F (Full) and L (Low) level lines on the reserve tank located right side of the radiator. the amount of coolant is insuffi• If cient, remove the right side fairing and add coolant into the reserve tank. ○Check the level
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 111
    110 MAINTENANCE AND ADJUSTMENT ○When installing the small quick rivets, pull the center pin fully up first, and push the center pin after inserting them. A. Large Quick Rivets B. Small Quick Rivets ○When installing the large quick rivet, NOTE insert them into the holes on the fairing and push
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 112
    MAINTENANCE AND ADJUSTMENT 111 A. B. C. D. Quick Rivet Center Pin Pull up fully. Push in. A. Bolts (Black) and Nylon Washers B. Bolt and Collar C. Bolt, Nylon Washer and Collar the right side fairing mount• Remove ing bolts, nylon washers and collars. the upper edge of the right side • Slide
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 113
    112 MAINTENANCE AND ADJUSTMENT A. Tabs B. Holes C. Right Side Fairing A. Reserve Tank B. F (Full) Level Line C. Cap the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. the right side fairing aligning • Position the tabs with the holes
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 114
    MAINTENANCE AND ADJUSTMENT 113 however it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible. NOTICE If coolant must be added often, or the reserve tank completely runs dry, there is probably leakage in the system. Have the cooling system
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 115
    in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by a competent mechanic following the procedures in the Service Manual. Spark Plug Standard Plug Plug Gap Tightening Torque NGK CR9EIA-9 0.8 ∼ 0.9 mm (0.031 ∼ 0.035 in.) 15 N·m (1.5 kgf·m, 11 ft·lb) A. Plug Gap
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 116
    MAINTENANCE AND ADJUSTMENT 115 This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection must be made at the intervals specified by the Periodic
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 117
    greatly reduced, or there are abnormal engine noises. Air suction valve removal and inspection should be done by a competent mechanic following the procedures in the Service Manual.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 118
    be checked and adjusted in accordance with the Periodic Maintenance Chart. Inspection and adjustment should be done by a competent mechanic following the procedures in the Service Manual.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 119
    cleaner element consists of a wet paper filter, which cannot be cleaned. In dusty, rainy, or on muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval. Air Cleaner Oil Draining Inspect the drain hose located on the left side of the engine to see
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 120
    MAINTENANCE AND ADJUSTMENT 119 WARNING Oil on tires will make them slippery and can cause an accident and injury. Be sure to install the plug in the drain hose after draining. Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if necessary. Throttle Grip
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 121
    120 MAINTENANCE AND ADJUSTMENT A. Throttle Grip B. Throttle Grip Play Throttle Grip Play 2 ∼ 3 mm (0.08 ∼ 0.12 in.) A. Locknut B. Adjuster C. Throttle Cable (Accelerator Cable) • If there is improper play, adjust it. the locknut at the throttle • Loosen grip, and turn the adjuster until the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 122
    MAINTENANCE AND ADJUSTMENT 121 out the decelerator cable adjust• Turn ing nut until there is no play when the • Tighten the locknut. throttle grip is completely closed. the locknut. • Tighten With the idling, turn the han• dlebar toengine each side. If handlebar movement changes the idle speed,
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 123
    be checked and adjusted periodically in accordance with the Periodic Maintenance Chart by a competent mechanic following the procedures in the Service Manual. Engine Vacuum Synchronization The idle speed check should be performed in accordance with the Periodic Maintenance Chart or whenever the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 124
    MAINTENANCE AND ADJUSTMENT 123 the engine idling, turn the han• With dlebar to each side. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or they may be damaged. Be sure to correct any of these conditions before riding. WARNING
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 125
    124 MAINTENANCE AND ADJUSTMENT Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and carry out the maintenance and adjustments in accordance with the Periodic Maintenance Chart. Clutch •
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 126
    MAINTENANCE AND ADJUSTMENT 125 If the play is incorrect, adjust the lever play as follows. Adjustment Loosen the locknut, and turn the adjuster so that the clutch lever will have the proper play. it cannot be done, have the clutch • If cable adjusted by an authorized Kawasaki dealer. • WARNING
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 127
    126 MAINTENANCE AND ADJUSTMENT The drive chain slack and lubrication must be checked each day before riding the motorcycle, and must be maintained in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted either too
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 128
    MAINTENANCE AND ADJUSTMENT 127 the drive chain is too tight or too • If loose, adjust it so that the chain slack will be within the standard value. Drive Chain Slack Standard 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Chain Slack Adjustment Loosen the left and right chain adjuster locknuts. Remove the cotter pin,
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 129
    128 MAINTENANCE AND ADJUSTMENT indicator should align with the same swingarm mark that the right indicator notch aligns with. ○Wheel NOTE alignment can also be checked using the straightedge or string method. WARNING Misalignment of the wheel will result in abnormal wear, and may result in an
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 130
    MAINTENANCE AND ADJUSTMENT 129 ○If a torque wrench is not available, this item should be serviced by an authorized Kawasaki dealer. the wheel, measure the chain • Rotate slack again at the tightest position, a new cotter pin through the • Install rear axle
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 131
    130 MAINTENANCE AND ADJUSTMENT WARNING A loose axle nut can lead to an accident resulting in serious injury or death. Tighten the axle nut to the proper torque and install a new cotter pin. the rear brake (see the Brakes • Check section). • Wear Inspection Remove the bolts and chain cover. A.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 132
    MAINTENANCE AND ADJUSTMENT 131 the length exceeds the service limit, • If the chain should be replaced. excessively worn teeth, and damaged teeth. Drive Chain 20-Link Length Service Limit: 323 mm (12.7 in.) ○Sprocket wear is exaggerated for illustration. See Service Manual for wear limits. NOTE
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 133
    sealed chains to prevent deterioration of chain seals. If the chain is especially dirty, clean it using a cleaner for sealed chains following the instructions supplied by the chain cleaner manufacturer. Apply lubricant to the sides of the rollers so that it will penetrate to the rollers and bushings
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 134
    MAINTENANCE AND ADJUSTMENT 133 off any lubricant that gets on the • Wipe tire surface. Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 135
    134 MAINTENANCE AND ADJUSTMENT Brake Fluid In accordance with the Periodic Maintenance Chart, inspect the brake fluid level in both the front and rear brake fluid reservoirs and change the brake fluid. The brake fluid should also be changed if it becomes contaminated with dirt or water. Fluid
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 136
    MAINTENANCE AND ADJUSTMENT 135 line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. A. Rear Brake Fluid Reservoir B. Upper Level Line C. Lower Level Line the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 137
    136 MAINTENANCE AND ADJUSTMENT WARNING Mixing brands and types of brake fluid can reduce the brake system's effectiveness and cause an accident resulting in injury or death. Do not mix two brands of brake fluid. Change the brake fluid in the brake line completely if the brake fluid must be refilled
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 138
    MAINTENANCE AND ADJUSTMENT 137 So there are no parts that require adjustment on the front brakes and rear brakes. WARNING Air in the brake lines diminish braking performance and can cause an accident resulting in injury or death. If the brake lever or pedal feels mushy when it is applied, there
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 139
    138 MAINTENANCE AND ADJUSTMENT Adjustment To adjust the rear brake light switch, remove bolt and the right frame side cover. • A. Brake Pedal B. Pedal Travel it does not, adjust the rear brake • If light switch. Brake Pedal Travel 10 mm (0.4 in.) A. Bolt B. Right Frame Side Cover the switch up
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 140
    MAINTENANCE AND ADJUSTMENT 139 NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. A. B. C. D. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later the right frame side cover • Reinstall and bolt.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 141
    140 MAINTENANCE AND ADJUSTMENT The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever, pump the front fork up and down several times to inspect smooth stroke. Visually inspect the front fork for oil
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 142
    MAINTENANCE AND ADJUSTMENT 141 The rear shock absorber should be checked operation and oil leakage in accordance with the Periodic Maintenance Chart. Rear Shock Absorber Inspection Press down on the seat several times to check if the rear shock absorber stroke is smooth. Visually inspect the rear
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 143
    142 MAINTENANCE AND ADJUSTMENT Spring Preload Adjustment The spring preload adjuster on the rear shock absorber has 7 positions. accordance with the following ta• In ble, turn the preload adjuster with the wrench from the tool kit. A. Spring Preload Adjuster B. Wrench
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 144
    MAINTENANCE AND ADJUSTMENT 143 Spring Preload Setting Adjuster 1 Position Spring Action Setting Load Road Speed Weak Soft Light Good Low 2 3 Standard Standard Standard Standard Standard 4 5 6 7 Strong Hard Heavy Bad High
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 145
    144 MAINTENANCE AND ADJUSTMENT Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. Wheels A. TUBELESS Mark The tire and rim form a leakproof unit by making
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 146
    MAINTENANCE AND ADJUSTMENT 145 WARNING Installing a tube inside a tubeless-type tire can create excessive heat build up that can damage the tube and cause rapid deflation. The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires,
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 147
    146 MAINTENANCE AND ADJUSTMENT ○Tire pressure is affected by changes in ambient temperature and altitude, and so the tire pressure should be checked and adjusted when your riding involves wide variations in temperature or altitude. Tire Wear, Damage As the tire tread wears down, the tire becomes
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 148
    MAINTENANCE AND ADJUSTMENT 147 WARNING Tires that have been punctured and repaired do not have the same capabilities as undamaged tires and can suddenly fail, causing an accident resulting in serious injury or death. Replace damaged tires as soon as possible. To ensure safe handling and stability,
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 149
    148 MAINTENANCE AND ADJUSTMENT Standard Tire (Tubeless) Size: 120/70ZR17 M/C (58W) Front DUNLOP ROADSMART II J Rear Size: 160/60ZR17 M/C (69W) DUNLOP ROADSMART II J WARNING New tires are slippery and may cause loss of control and injury. A break-in period of 160 km (100 miles) is necessary to
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 150
    or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 151
    150 MAINTENANCE AND ADJUSTMENT Self-discharge Approx. Number of Days From 100% Charged to 100% discharged Lead -Antimony Battery 40°C (104°F) 100 Days 25°C (77°F) 0°C (32°F) 200 Days 550 Days Lead -Calcium Battery 300 Days 600 Days 950 Days Current Drain Days from 100% Discharging charged Ampere to
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 152
    MAINTENANCE AND ADJUSTMENT 151 Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal by product of the chemical reactions within a battery. But when continuous discharge allows the sulfate to crystallize in the cells, the battery plates become
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 153
    , or the electrical system cannot work properly. Make Type Yuasa Battery YT12A-BS • • • ○If NOTE you charge the sealed battery, never fail to observe the instructions shown in the label on the battery.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 154
    MAINTENANCE AND ADJUSTMENT 153 WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Battery Removal Remove the passenger's seat and rider's seat.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 155
    154 MAINTENANCE AND ADJUSTMENT ○Install the battery in the reverse order of the Battery Removal. NOTE Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. Turn the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 156
    MAINTENANCE AND ADJUSTMENT 155 Vertical Adjustment The headlight beam is adjustable vertically. If adjusted too low, neither low nor high beam will illuminate the road far enough ahead. If adjusted too high, the high beam will fail to illuminate the road close ahead, and the low beam will blind
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 157
    156 MAINTENANCE AND ADJUSTMENT Fuses are arranged in the fuse boxes located under the fuel tank cover and the left frame cover for ABS model. The main fuse is mounted on the starter relay under the rider's seat. If a fuse fails during operation, inspect the electrical system to determine the cause,
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 158
    MAINTENANCE AND ADJUSTMENT 157 access the fuse boxes, remove • To the bolts and slide each side of the tank front cover forwards then pull up the front of the cover to remove it. access the fuse box for ABS, re• To move the left frame side cover by removing the bolt. A. B. C. D. Bolts Tank
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 159
    158 MAINTENANCE AND ADJUSTMENT Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions. Before lubricating each part, clean off any rusty spots with rust
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 160
    Pedal Apply grease to the following points (K) Clutch Inner Cable Upper End (K) Throttle Inner Cable Upper Ends • • (K): Should be serviced by an authorized Kawasaki dealer. Lubricate the following cables with a pressure cable luber (K) Clutch Inner Cable (K) Throttle Inner Cables ○After
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 161
    reaching its surfaces. WARNING Build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. When operating the vehicle in conditions that allow debris or flammable material to collect in and around the
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 162
    MAINTENANCE AND ADJUSTMENT 161 sure the engine and exhaust are • Be cool before washing. applying degreaser to seals, • Avoid brake pads, and tires. use non-abrasive wax and • Always cleaner/polisher. all harsh chemicals, solvents, • Avoid detergents, and household cleaning • components and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 163
    162 MAINTENANCE AND ADJUSTMENT detergent can damage parts of your motorcycle). Use a soft cloth to dry your motorcycle. As you dry, inspect your motorcycle for chips and scratches. Do not let the water air dry as this can damage the painted surfaces. Start the engine and let it idle for several
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 164
    or as conditions require. Avoid surfaces with "satin" or "flat" finishes. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 165
    164 MAINTENANCE AND ADJUSTMENT Chrome and Aluminum Chrome and uncoated aluminum parts can be treated with a chrome/aluminum polish. Coated aluminum should be washed with a mild neutral detergent and finished with a spray polish. Aluminum wheels, both painted and unpainted can be cleaned with
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 166
    MAINTENANCE AND ADJUSTMENT 165 In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values.
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 167
    166 MAINTENANCE AND ADJUSTMENT 1. Rear Shock Absorber Mounting Bolts 2. Front Brake Master Cylinder Clamp Bolt 3. Rear Caliper Mounting Bolts 4. Rear Brake Disk Mounting Bolts 5. Rear Master Cylinder Mounting Bolts 6. Brake Pedal Mounting Bolt 7. Front Axle Shaft 8. Front Axle Clamp Bolt
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 168
    STORAGE 167 STORAGE • • Preparation for Storage: Clean the entire vehicle thoroughly. Run the engine for about five minutes to warm the oil, shut it off, and drain the engine oil. WARNING Engine oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 169
    168 STORAGE WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 170
    STORAGE 169 • Put a cover over the motorcycle to keep dust and dirt from accumulating on it. Preparation after Storage: the plastic bags from the mufflers. • Remove the battery in the motorcycle and charge the battery if necessary. • Install the fuel tank with fuel. • Fill Check all the points
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 171
    170 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Engine Does Not Start Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery leads do not make good electrical
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 172
    YOUR WARRANTY/OWNER SATISFACTION 171 YOUR WARRANTY/OWNER SATISFACTION Welcome to the Kawasaki family! Congratulations on buying your Kawasaki vehicle. You've chosen a great, highquality product with state-of-the-art features and built to Kawasaki's high standards. Your satisfaction is important to
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 173
    schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner the first scheduled service. You can have the required servicing done by your Kawasaki dealer (recommended) or an equally-qualified service facility. You
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 174
    . Whether you do it yourself or take your vehicle to a Kawasaki dealer, be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform the maintenance so that in the event of a failure you can document
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 175
    whether they are covered by the limited warranty or not. How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 176
    a Kawasaki dealer. What if I am not Satisfied With My Warranty Service? If you aren't satisfied with your dealership's repair work or operations, a review of the issue. If you are unable to resolve a problem after consulting with the dealership management and need further assistance, contact Kawasaki
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 177
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to: Consumer Services Kawasaki Motors Corp
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 178
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 179
    178 ENVIRONMENTAL PROTECTION ENVIRONMENTAL PROTECTION To help preserve the environment, properly discard used batteries, tires, oils and fluids, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 180
    MAINTENANCE RECORD 179 MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 181
    180 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 182
    MAINTENANCE RECORD 181 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 183
    182 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 184
    MAINTENANCE RECORD 183 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 185
    184 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 186
    MAINTENANCE RECORD 185 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 187
    186 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 188
    LOCATION OF LABELS 187 LOCATION OF LABELS All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your vehicle. Therefore, it
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 189
    188 LOCATION OF LABELS 2. Brake Fluid (Rear) 3. Important Drive Chain Information 4. Tire and Load Data
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 190
    LOCATION OF LABELS 189 5. 6. 7. 8. Battery Poison/Danger Radiator Cap Danger Vehicle Emission Control Information Noise Emission Control Information
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 191
    190 LOCATION OF LABELS *9. Vacuum Hose Routing Diagram 10. Weight and Manufacture *11. Fuel Notice *: only on California model
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 192
    LOCATION OF LABELS 191 (1) (2)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 193
    192 LOCATION OF LABELS (3) (4) (5)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 194
    LOCATION OF LABELS 193 (6) (7) only on California model (8) (7)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 195
    194 LOCATION OF LABELS (9) only on California model (11) only on California model (10)
  • 2015 Kawasaki NINJA 650 | Owners Manual - Page 196
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