2004 Polaris Edge Snowmobiles with 121" Track Owners Manual

2004 Polaris Edge Snowmobiles with 121" Track Manual

2004 Polaris Edge Snowmobiles with 121" Track manual content summary:

  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 1
    2004 Edge Snowmobiles with 121" track Owner's Manual for Vehicle Maintenance and Safety
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 2
    Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. PROPOSITION 65 WARNING Snowmobile engines discharge fuel
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 3
    What's the hottest thing on snow? A Polaris owner's Web site, designed just for YOU! S S S S S Technical tips New product introductions Event schedules Parts and Service Manual information Exciting details about The Way Out Check it out...www.polarisindustries.com/owner 1
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 4
    Copyright 2003 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 5
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 6
    identification numbers that should be recorded in the owner's manual. This section describes safe vehicle operation and identifies warning ...83 Polaris Products ...136 Troubleshooting ...137 This section is a quick reference guide to solving problems. This section outlines specific warranty
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 7
    remain with the snowmobile when sold. n The illustrations and photos used in this manual are general representations. Your model may differ. n Follow the maintenance program outlined in this manual. Preventive maintenance ensures that critical components of the snowmobile are inspected by your
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 8
    of our environment, including wildlife and vegetation. Snowmobile clubs and other organizations are working together to protect our environment. Please support their efforts and operate your snowmobile with consideration for the protection and preservation of our environment. Respect your snowmobile
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 9
    INTRODUCTION Vehicle Identification Numbers The tunnel vehicle identification number (VIN) and engine serial number are important for model identification when registering your snowmobile, when obtaining insurance, and when ordering replacement parts. In the event your snowmobile is stolen, these
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 10
    symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The the vehicle. CAUTION NOTE: A note will alert you to important information or instructions. 8
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 11
    SAFETY Operator Safety WARNING Driving a snowmobile requires your full attention. DO NOT drink alcohol or use drugs or medications before or while driving. They will reduce your alertness and slow your reaction time. In most states and provinces, it's prohibited by law to drive while intoxicated or
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 12
    warming up the track. A loose track or flying debris could cause serious personal injury or death. We recommend having your dealer perform track service and alignment procedures. Be alert when riding, and remain properly seated to stay clear of the track. Your snowmobile is propelled by a revolving
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 13
    SAFETY Operator Safety Riding Position WARNING Improper riding position may seriously reduce your ability to control the machine and may result in serious injury or death. Always be properly seated and in position to control your vehicle. Operating a snowmobile requires skill and balance for
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 14
    SAFETY Operator Safety Riding Apparel Be aware of the weather forecast and especially the wind chill. A wind chill table is provided on page 22 for your reference. To better enjoy your ride, be prepared, be warm and be comfortable. WARNING Loose clothing or long scarves may easily become entangled
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 15
    SAFETY Operator Safety Excessive Speed WARNING High speed driving, especially at night, could result in serious personal injury or death. Always reduce speed when driving at night or in inclement weather. Observe all state and local laws governing snowmobile operation. They've been established for
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 16
    lakes and streams that are strange to you. Before riding your machine on a frozen body of water, be sure the ice is thick enough to support the machine and its operator, as well as the force created by a moving vehicle. You may drown if you and the snowmobile break through the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 17
    may interfere with the steering of your machine, resulting in serious injury or death. Keep the underhood area free of snow and ice. Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 18
    SAFETY Operator Safety Driving in Hilly Terrain WARNING Climbing a hill or crossing the face of a slope may result in loss of balance and machine roll-over, causing serious injury or death. Use caution and good judgement when driving in hilly terrain. Operating in hilly terrain requires extreme
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 19
    purpose of the guard by removing it. It's provided for your safety. Drive Belt Do not operate the engine with the drive belt removed. Any servicing that requires operation without a belt must be performed by your dealer. Operation of the engine with the belt removed may result in personal injury or
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 20
    or filter removed. Damage to the engine may occur if the intake silencer or filter are removed. Clutches Do not attempt to service the clutches. All clutch service must be performed by your dealer. The clutch is a complex mechanism that rotates at high speeds. Each clutch is dynamically balanced
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    SAFETY Operator Safety Powder Snow Operation Moveable hood closures are included on some Polaris snowmobiles. They are normally left open and are located on the front upper and lower hood openings. If operating in deep snow or in extreme cold conditions (below -20_F), Polaris recommends closing the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 22
    is a well-engineered and well-constructed recreational vehicle. Follow the recommended maintenance program outlined beginning on page 83 of this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at specific mileage intervals. Rider Capacities
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 23
    SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may become dangerous if operators drive improperly. If you're new to snowmobiling, acquaint yourself with the machine and with what it will and won't do under various conditions. Even
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 24
    SAFETY Operator Safety Windchill/Temperature Charts The following information is provided to help you determine when temperatures become dangerous for riding. WIND CHILL CHART (°F) Estimated Wind Speed in MPH Actual Thermometer Reading (°F) 50 40 30 20 10 0 -10 -20 -30 -40 -50 -60 Equivalent
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 25
    the decals depicted in this manual differ from the decals on your snowmobile, always read and follow the instructions of the decals on the with this guard open. Never run engine with drive belt removed. Never service clutches yourself - see your dealer. Airbox Warning This warning decal is
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 26
    SAFETY Safety Decals and Locations Track Warning The track warning decal is on the rear of the tunnel: Stay clear of track. Do not sit on seat back. Entanglement with the track or a fall from seat back may result in severe injury or death. + Passenger Warning Some snowmobiles are designed for the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 27
    speeds, may cause loss of control resulting in serious injury or death. To avoid loss of control, always: For more information, see your Owner's Manual. If electric reverse: S Machine stopped and engine at idle, push yellow button on LH S Push button again to return to forward. S Elevation setting
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 28
    stop. S To maintain vehicle control on ice or hard-packed surfaces, you should have a proper balance of ski carbides to track studs. See Owner's Manual for proper use of traction products. S Repeated stops from high speed may cause fading or sudden loss of braking ability. S Parking brake may relax
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 29
    FEATURES 3 2 9 1 4 5 6 7 8 10 11 12 15 14 13 16 6 1. 2. 3. 4. 5. 6. 7. 8. Hood Headlight Windshield Handlebar Seat Storage Compartment/Trunk Taillights Rear Bumper 9. 10. 11. 12. 13. 14. 15. 16. Snow Flap Track Suspension Trailing Arm Nosepan Front Bumper Skis Adjustable Seat Bucket (select models
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 30
    , electronic fuel gauge, temperature light and electric shock control gauge. Not all models come with these features. Refer to your Owner's Manual Supplement for the features on your machine. 4 3 5 6 7 8 2 1 9 10 13 14 1. Fuel Filler Cap (with gauge on some models) 2. Ignition Switch 3. Brake
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 31
    Solid 3-second flash, off 1 second, repeats until engine is shut down Solid non-blinking light Cause Detonation Faulty sensor Action See DET Troubleshooting Chart See your Polaris dealer High water tem- See your Polaris dealer. NOTE: If tempoperature rary operation is unavoidable, drive slowly and
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 32
    FEATURES Adjustable Seat Bucket 2 On models equipped with an adjustable seat bucket (1), the bucket can be adjusted forward or rearward for rider comfort. The seat bucket is removeable for access to the under-seat storage compartment. Do not sit on the seat bucket. Do not operate the snowmobile with
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 33
    FEATURES Trunk Lock Models equipped with the adjustable seat bucket are also equipped with a trunk lock, which is located between the taillights (1). Use the trunk lock keys to lock or unlock the under-seat storage compartment. If keys are lost or misplaced, see your Polaris dealer. When the trunk
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 34
    THE PERFECT FIT Front Suspension Adjustments Break in the suspension for approximately 150 miles (240 km) and re-grease all suspension parts before making any fine-tuning adjustments. Settings will vary from rider to rider, depending on rider weight, vehicle speed, riding style, and trail conditions
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 35
    THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to the IFS. See page 126 to check alignment. If the skis are misaligned, see your dealer, as the camber adjustment may also be affected. For the best ride, the suspension should be adjusted
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 36
    THE PERFECT FIT Front Suspension Adjustments Shock Damping Adjustments to the compression stiffness of Indy Select or RydeFX SOLO shocks can be made by turning the adjustment screw (Select) or actuator (SOLO), located near the base of the shock (A). This adjustment is the easiest to perform and it
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 37
    THE PERFECT FIT Front Suspension Adjustments Adjusting Front Shock Spring Preload Increasing spring preload will increase ski-to-ground pressure. Decreasing spring preload will decrease ski-to-ground pressure. When adjusting, be sure the springs on both the left and right sides of the machine are at
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 38
    shop procedures to perform the work safely and correctly. Shocks contain high-pressure nitrogen gas. Use extreme caution when handling high-pressure service equipment. We recommend that this work be performed by a Polaris dealer. Front Springs For models without externally adjustable or revalvable
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 39
    THE PERFECT FIT Rear Suspension Adjustments Rider weight, riding style, trail conditions, and vehicle speed all affect suspension action. Each rear suspension can be adjusted to suit rider preference and deliver excellent performance for a given set of conditions. However, all suspension designs and
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 40
    THE PERFECT FIT Edge Rear Suspension Adjustments Initial Spring Preload Setting (Sag Method) To set up the EDGE rear suspension torsion spring preload, measure the distance between the ground and rear bumper. This is measurement X. Take the first measurement with no rider and with the rear
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 41
    THE PERFECT FIT Edge Rear Suspension Adjustments Torsion Spring Tension To adjust rear torsion spring tension, rotate the three-position cam using the engine spark plug tool. Different rate torsion springs are available if a firmer ride is desired. Contact your dealer for more information. 1 - Soft
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 42
    THE PERFECT FIT Edge Rear Suspension Adjustments Rear Shocks Indy Select Rear Shock Some snowmobiles are equipped with the Indy Select rear shock, which allows for adjustments to the compression valving by turning the adjustment screw located near the base of the shock. Locate the adjustment screw
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 43
    kit available for increasing damping, however. If you desire to have the internal valving changed, consult your dealer, or refer to the suspension troubleshooting decal located under the hood or on the clutch guard. FOX Position Sensitive Clicker Shock The FOX position sensitive clicker shock is
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 44
    THE PERFECT FIT Edge Rear Suspension Adjustments Suspension Coupling On all Polaris snowmobile rear suspensions, there are two torque arms that control the movement of the rail beam. Prior to the advent of suspension coupling, these torque arms could move independently of each other. Rear suspension
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 45
    THE PERFECT FIT Edge Rear Suspension Adjustments Rear To Front Coupling and the Rear Rear Scissor Stop (RRSS) The rear rear scissor stop (RRSS) couples the movement of the rear torque arm with the front torque arm and limits the amount of independent movement between the rear torque and the front
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 46
    THE PERFECT FIT Edge Rear Suspension Adjustments Weight Transfer During Acceleration The preferred method for controlling 1 weight transfer during acceleration of the EDGE rear suspension is by adjusting the rear rear scissor stop (RRSS). The RRSS is located in the best overall trail riding position
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 47
    THE PERFECT FIT FAST M-10 Rear Suspension Adjustments The M-10 suspension has been designed to be very sensitive to rider weight. Changes in rider weight of 25 lbs. or more might require appropriate changes in settings. The following information has been compiled to assist you in tuning your M-10
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 48
    THE PERFECT FIT FAST M-10 Rear Suspension Adjustments Static Sag and Ride Height Settings FRA Position The FRA setting is the primary rear suspension adjustment. It will have the MOST effect on the rear suspension performance. To adjust the FRA: 1. Refer to the initial set-up reference chart (
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 49
    THE PERFECT FIT FAST M-10 Rear Suspension Adjustments Static Sag and Ride Height Settings Rear Spring Preload The top section of the crossover tube (the tube at the top of the rear shock) has a threaded collar on it. The rear spring has a lock tab that fits into the collar to allow easy spring
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 50
    THE PERFECT FIT FAST M-10 Rear Suspension Adjustments More M-10 Suspension Ride and Performance Settings Overload Spring The overload spring is located inside the main rear spring. Contact is made with this spring only when the crossover tube comes in contact with it toward the end of the travel,
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 51
    THE PERFECT FIT FAST M-10 Rear Suspension Adjustments Other Ride and Performance Settings Ski Pressure Your M-10 rear suspension ski pressure is set at the factory to deliver the optimum balance between ride and handling. If a rider prefers more ski pressure for improved steering performance,
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 52
    track is warmed up and limber. 1. Turn the machine off. 2. Lift the rear of the Hi-fax machine and safely support it off the ground. 3. Place a 10 lb. weight on the track approximately 16" ahead of the rear axle D set too tight. Refer to the Master Repair Manual for track alignment procedure. 50
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 53
    Set-up Chart NOTE: These positions are only preliminary. Experimentation should follow initial set-up to obtain optimum results. Refer to the suspension troubleshooting decal for additional set-up tips. INITIAL SET-UP REFERENCE CHART This chart is a guideline to be used for initial suspension set
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 54
    . M-10 ACE Settings A switch labeled "ESC" on the left-hand control assembly is used to adjust the position of the ACE module. The following instructions describe all the features programmed into the ACE module. 1. By pressing the left hand control switch up (firm) or down (soft) one time, the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 55
    THE PERFECT FIT FAST M-10 ACE Suspension Adjustments M-10 ACE Settings IMPORTANT NOTES: The time to move one position can take up to 12 seconds depending on the rear shock loads. Due to alternator limitations, the ACE module will operate only at engine speeds above 3500 RPM. Similar to the FRA on
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 56
    -up Chart NOTE: These positions are only preliminary. Experimentation should follow initial set-up to obtain optimum results. Refer to the suspension troubleshooting decal for additional set-up tips. A INITIAL SET-UP REFERENCE CHART This chart is a guideline to be used for initial suspension set
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 57
    THE PERFECT FIT Handlebar Adjustment Standard Handlebars Follow these steps to adjust the handlebars for a personal fit. 1. Remove the handlebar cover to A expose the handlebar and the four adjuster block bolts (A). 2. Using a 7/16″ (11 mm) wrench, loosen the four nuts on the bottom of the adjuster
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 58
    , clutches, fuel systems, and exhaust systems. NOTE: Exhaust systems are critical safety areas that must use approved Polaris parts. Please see your Polaris dealer for service. 56
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 59
    THE PERFECT FIT Accessories Traction Products Another way to tailor your machine is to install traction products. See your dealer about installing studs and/or carbides. Many tracks with deep lug designs cannot be studded, but your dealer will be able to offer advice and assistance. NOTE: Before
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 60
    THE PERFECT FIT Accessories CAUTION Aggressive studding patterns may require grinding protruding stud bolts flush to prevent idler wheel damage. Maintain track tension on studded tracks on the tight side of the spec to prevent heat exchanger damage. Center of stud must be at least 1 1/8″ (2.86 cm)
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 61
    . See your dealer for more information. Some models are manufactured with tunnel wear strips or wear strip coolers installed. Refer to your Owner's Manual Supplement to determine if your model has wear strips. Wear strips are designed for a specific stud length. See your dealer's studding chart for
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 62
    to be sure of proper operation. Read and Understand Your Owner's Manual Read the Owner's Manual completely and refer to it often. We've attempted to provide not function smoothly, DO NOT start the engine. Have the throttle serviced immediately. The need for a properly functioning brake is critical.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 63
    the fluid. Also check for the presence of air in the fluid system. Refer to page 110 for more information, or see your dealer for service. Replace brake fluid at least every two years with Polaris DOT 3 high temperature brake fluid. All DOT 3 brake fluid is not alike. Use only Polaris
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 64
    brake is in use. If the park brake light does not come on when the park brake or service brake is in use, have it serviced by your dealer. 1. Brake Handle 2. Park Brake Lever Lock (not all models have a park brake) 3. Master Cylinder Reservoir / Cover 4. Fluid Level Indicator 3 2 1 4 WARNING
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 65
    PRE-RIDE INSPECTIONS Before Starting the Engine Check for Proper Operation of Steering System Manually turn the skis completely to the right and to the left. If any difficulty is encountered, check for ice and snow build-up that may
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 66
    PRE-RIDE INSPECTIONS Start the Engine and Check n Transmission: Make sure the reverse is not engaged before starting your machine. n Engine Stop Switch: Check the auxiliary shut-off switch for proper operation. Push down to stop the engine. Pull up to release and start the engine. n Tether Switch:
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 67
    your snowmobile without checking all components to be sure of proper operation. See Check Before Starting the Engine beginning on page 60. Starting a Cold Engine (Manual Start) Do not depress the throttle until the engine starts. 1. Turn key to ON. 2. Pull kill switch (shut-off switch) up to RUN
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 68
    OPERATION Starting the Engine Starting a Cold Engine (Electric Start) Do not depress the throttle until the engine starts. 1. Flip choke toggle to FULL ON. 2. Pull kill switch (shut-off switch) up to RUN. 3. Turn key to START and crank engine. 4. After the engine starts, release the key to ON and
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 69
    OPERATION Engine Break-In No single action on your part is as important to long, trouble-free machine life as proper break-in of a new or rebuilt engine. Premix the first tank of gasoline with one pint of Polaris injection oil
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 70
    OPERATION Engine Break-In Oil Injection System CAUTION Serious engine damage can occur without the proper lubrication. Check the oil tank level often during the first tankful of fuel. If the oil level doesn't go down, contact your dealer immediately. Always fill the oil reservoir when refueling.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 71
    snowmobile. Track Warm-Up Follow these steps to ensure proper warm-up of the engine, drive train and track. 1. Use an appropriate stand to securely support the rear of the snowmobile at the rear bumper. The track should be approximately 4″ (10 cm) off the ground. 2. Start the engine and allow it
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 72
    OPERATION Fuel WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a S S S S S well ventilated area. Do not smoke or allow open flames or sparks in or
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 73
    OPERATION Fuel The fuel used in your Polaris engine is as important to engine life and performance as the lubricant used. Your Polaris engine is designed to run on 87 octane non-oxygenated or 89 octane oxygenated pump gasoline. There's a great deal of variability in the quality of the 87 octane
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 74
    OPERATION Fuel Premium Fuel Switch If you're uncertain about the quality or octane rating of the fuel you use, turn your key switch to ON/REG. The Premium Fuel light will go out. This setting will adjust the timing of your engine to run on fuels with 87 octane or higher. Polaris does not recommend
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 75
    OPERATION Oil Low Oil Indicator Light The low oil indicator light will indicate when to add oil. See page 68 for oil recommendations. When the low oil indicator light is on, oil should be added before further operation of the snowmobile. Visually check the oil level in the bottle. The engine may be
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 76
    OPERATION Oil Low Oil Level Always do a visual check of the oil level when refueling. When the oil reaches the low level mark, add one U.S. quart of recommended oil to the tank. The Polaris oil cap on the oil tank may be vented to allow proper oil flow. See your Polaris dealer for recommended
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 77
    and may cause serious engine damage. Jet the carburetors carefully for elevation and temperature according to the jetting charts in your Owner's Manual Supplement. NOTE: It's the owner's responsibility to ensure that the correct jets are installed in the machine for a geographical area. Be very
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 78
    OPERATION Engine Stop Switch Push down on the engine stop switch (A) to stop the engine in an emergency. This will ground out the ignition and bring the engine to a quick stop. To restart the engine, the switch must be pulled up to the ON position. A Throttle Safety Switch Test the throttle safety
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 79
    may cause the safety switch to activate, preventing the engine from starting. If this occurs, return the machine to an authorized Polaris dealer for service. If an emergency exists and it's necessary to start the engine, the throttle safety switch and engine stop switch may be disconnected from the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 80
    OPERATION Emergency Stopping The following chart lists methods for stopping the snowmobile in the event of an emergency. Refer to page 76 for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 81
    OPERATION Emergency Starting Your machine is equipped with a tool kit containing essential tools for emergency use. Machine's equipped with electric start have a recoil for emergency starting. On non-electric start models, if the recoil starter system fails, an emergency start strap is provided in
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 82
    OPERATION Reverse Operation WARNING Improper reverse operation, even at low speeds, may cause loss of control, resulting in serious injury or death. S S S S Always look behind the vehicle before and while backing. Always avoid sharp turns. Shift to or from reverse only when stopped. Always apply
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 83
    OPERATION Reverse Operation Electronic Reverse (PERCt) Electronic reverse will activate only if the engine is below 4000 RPM. If your machine is running at an altitude of over 6000 feet, adjust the ignition setting as described below. Always make sure the vehicle is stopped and the engine is running
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 84
    OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand. The track should be suspended approximately 4″ (20 cm) off the ground. Remove the key and cover
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 85
    Polaris Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and service checks outlined in this manual. The recommended maintenance schedule on your snowmobile calls for service and maintenance inspections at 150 miles
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 86
    MAINTENANCE Maintenance Chart The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 87
    km) See Page Inspect coolant filter, replace if necessary Grease ski pivots Grease ski spindles Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. lbs ± 2 ft. lbs.) (Dealer) Grease
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 88
    MAINTENANCE Maintenance Log Present this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. 150 Mile (240 km) Initial Maintenance Inspection Authorized
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 89
    MAINTENANCE Maintenance Log Additional Services Performed Authorized Polaris Servicing Dealer Servicing Technician Date Type of Service Mileage Additional Services Performed Authorized Polaris Servicing Dealer Servicing Technician Date Type of Service Mileage 87
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 90
    ski pivots at the fittings as shown. S Grease the jackshaft and driveshaft clutch side bearings. S Use an aerosol lubricant on the steering post support bracket. S Grease the center steering arms. S Grease the steering post lower pivot. S Grease the rear suspension pivot shafts (raise the rear of
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 91
    MAINTENANCE Lubrication The suspension pivot shafts should be lubricated with Polaris Premium All Season Grease at 500 miles (800 km) initially, every 1000 miles (1600 km) after that, and before off-season storage each year. Lack of lubrication will adversely affect your ride and the life of the
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    MAINTENANCE Lubrication L L L L L L L L L L L L L L L L 90
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    MAINTENANCE Lubrication Suspension Lubrication - X-10, EDGE L L L L L Suspension Lubrication - M-10 ACE L L L 91
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    MAINTENANCE Lubrication Jackshaft Bearing Greasing Loosen the driven clutch retaining bolt and pull the clutch outward to expose the bearing and grease fitting. Inject grease into the grease fitting in the flangette until grease purges from inside or outside the bearing seal (may take only two pumps
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 95
    MAINTENANCE Lubrication Throttle Cable Lubricate the throttle cable (1) lightly with grease or oil. With the engine off, turn the handlebars to the left and lubricate liberally as shown. Choke and Cable Lubricate the choke slide (2) and cables lightly with oil or grease. Before turning the engine
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 96
    MAINTENANCE Lubrication Chaincase Oil Level It's the operator's responsibility to check and maintain the proper chaincase oil level. To check the oil level, place the machine on a level surface. The oil level should be between the "safe" marks on the dipstick (A). Add Polaris synthetic chaincase oil
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 97
    . This selection could cause the customer who normally operates the engine under medium or light duty to have spark plug failure. Refer to your Owner's Manual Supplement for the specific spark plug to be used in your machine. CAUTION A spark plug with a heat range too high will always cause engine
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 98
    the correct main jet is installed in the carburetor(s). Refer to the Owner's Manual Supplement or see your dealer. 1. Normal The normal insulator tip is gray, This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 99
    MAINTENANCE General Maintenance Intake Filter The intake foam filter limits snow ingestion into the intake system. When operating in loose powder snow, check the top of the foam filter periodically to remove any accumulation of snow. NOTE: These illustrations are general representations. Your model
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 100
    inspection of the water pump belt at 1500 miles (2400 km). Inspect belt width (A) and condition, and replace if cracked or worn past the width service limit (.250″ / 6.35mm). New belt width is approximately .345″ (8.75 mm). See your Polaris dealer if the belt needs to be replaced. Water Pump Belt
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 101
    MAINTENANCE General Maintenance Water/Sediment Trap Service Most Polaris snowmobiles contain patented carburetor anything that may cause the fuel to ignite, such as open flames, sparks, heaters, trouble lights, cigarettes, etc. Review the gasoline warnings found on page 70. Plug Cleaning Procedure
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 102
    in the bottom of the oil tank. After changing the oil filter, bleed the oil injection system of all trapped air. See your dealer for instructions, or have your dealer perform the filter change and bleeding operation for you. NOTE: The direction of the arrows indicates the direction of flow through
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 103
    MAINTENANCE General Maintenance General Carburetor Information The number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not necessarily correct for your elevation. It's your dealer's responsibility to make sure the correct main jet is
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 104
    cool completely. Open the hood and inspect the muffler and pipes for cracks or damage. Check for weak or missing retaining springs or damper/support grommets. WARNING Hot exhaust system parts can cause serious burns. Allow adequate time for the exhaust system to cool. Never perform this procedure
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 105
    MAINTENANCE General Maintenance Coolant Mixture The coolant supplied in the system is a 50/50 mixture of ethylene-glycol and distilled water. This mixture provides protection against freezing at temperatures to -34° F (-37° C). If greater protection is required, the percentage of antifreeze to water
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 106
    system should be completely drained every two years and a fresh 50/50 or 60/40 mixture of antifreeze and distilled water should be added. This service must be done when the engine is cold. Ask your Polaris dealer to check the coolant when he performs the fall tune-up on your
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 107
    MAINTENANCE General Maintenance Bleeding the Cooling System CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Most cooling systems are equipped with a filter that should be periodically inspected or replaced. 1. Remove the pressure cap and
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 108
    MAINTENANCE General Maintenance Drive Chain Tension To obtain correct chain tension: 1. Rotate the driven clutch counterclockwise to move all chain slack to the tensioner side. Lock the brake lever lock, or have an assistant hold the brake lever firmly. 2. Loosen the adjuster bolt jam nut (A). 3.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 109
    MAINTENANCE General Maintenance Hydraulic Brake Inspection Frequently inspect the brake lever reserve. Firmly depress the brake lever and A measure the clearance between the lever and handlebar grip. This distance, called brake lever reserve (A), should be no less than 1/2″ (1.3 cm). Brake pads must
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 110
    MAINTENANCE General Maintenance Brake Components 1 2 3 5 4 1. 2. 3. 4. 5. Brake Caliper Chaincase Brake Disc Backing Plate Brake Pad Material (Replace when thickness is less than 1/16″). Excessive Lever Travel Hydraulic brakes are self-adjusting, but if excessive brake pad clearance develops,
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 111
    MAINTENANCE General Maintenance Brake Fluid WARNING After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 112
    MAINTENANCE General Maintenance Bleeding the Hydraulic Brake System Air in the hydraulic brake system will cause spongy brake lever action. Bleed the system before operating the snowmobile. WARNING Operating the vehicle with a spongy brake lever can result in loss of brakes, which could cause an
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 113
    MAINTENANCE General Maintenance Headlight Adjustment The headlight may be adjusted for vertical aim using the following procedure: 1. Place the snowmobile on a level surface with the headlight approximately 25 feet (7.6m) from a wall. 2. Measure the distance from the floor to the center of the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 114
    MAINTENANCE General Maintenance NOTE: Do not touch a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Removing Halogen Bulbs 1. Pinch the ends of the spring (1) together and lift until it releases 2 from the spring retainer.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 115
    MAINTENANCE General Maintenance Taillight/Brakelight Replacement To replace a bulb on most Edge models, remove the taillight lens screws and remove the lens to access the bulbs. On models with the adjustable seat bucket: 1. Remove the two sets of fasteners (1) at the rear corners of the seat base.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 116
    are crucial to maintaining optimum performance. See your Owner's Manual Supplement for the recommended offset between the drive and driven change the shift pattern, resulting in poor performance. See your dealer for service and adjustments. NOTE: A worn belt will continue to function, but will
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 117
    MAINTENANCE General Maintenance Periodically check the condition and tension of the drive belt, and always carry a spare belt. For improved drive-away during extremely cold temperatures, remove the belt and warm it to room temperature. Reinstall it before starting the snowmobile. The following
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 118
    MAINTENANCE General Maintenance Drive Belt Installation A 1. Drop the drive belt over the drive clutch and pull back the slack (A). NOTE: To ensure satisfactory belt life, install belts so they operate in the same direction of rotation by positioning the identification numbers so that you can read
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 119
    the distance between the sheaves and out (counterclockwise) to decrease the distance. 3. Tighten the jam nut. Clutch Center Distance See your Owner's Manual Supplement for recommended center distance for your machine. If adjustment is necessary, see your dealer. Due to tolerances in belt length, it
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 120
    MAINTENANCE General Maintenance Torque Stop If your snowmobile is equipped with an engine torque stop (1), periodically check torque stop clearance. With clutches in proper alignment, the torque stop clearance should be a minimum of .010″ to a maximum of .030″ from the engine case (2). Adjust if
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 121
    and routine maintenance. Your tool kit will contain only the tools applicable to your model. 1. Emergency Start Strap 4 (manual start models) 5 2. Phillips Screwdriver 3. Tubular Socket 4. Tubular Socket Handle 5. Wrench 6 6. Flat Screwdriver 7. Scissor Stop Wrench (Edge Models) 8. Adjuster
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 122
    SExtra Oil SFuel Deicer SWinter Survival Kit STrail Map SOwner's Manual SFirst Aid Kit Fall Tune-Up For maximum performance, arrange for a fall service tune-up with your Polaris dealer. His experienced and trained service technician will keep your machine in peak operating condition. Maintenance
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 123
    rotate a damaged track under power. Using a hoist, safely lift and support the rear of the snowmobile off the ground. Rotate the track by Lubrication WARNING Operating with insufficient lubrication between the Hi-fax and track guide clips can cause track failure, loss of vehicle control and loss
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 124
    adjustments should be made only after the track is warmed up and limber. 1. Turn the machine off. 2. Lift the rear of the machine and safely support it off the ground. 3. Place the recommended weight or downward pressure on the track at the specified distance (see chart on page 123) ahead of
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 125
    . 11. Tighten the locknuts (A). 12. Tighten the idler shaft bolts (D) and torque to 35 ft. lbs. (47.5 Nm). Track Tension Data Suspension (See Owner's Manual Supplement for type) Edge M-10 M-10 ACE Weight Measurement Location Measurement 10 lbs. (4.54 kg) 10 lbs. (4.54 kg) 10 lbs. (4.54 kg) 16
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 126
    check that the track is centered and running evenly on the slide rails. Misalignment will cause excessive wear to the track and slide rail. 1. Safely support the rear of the machine with the track off the ground. 2. Start the engine and apply a small amount of throttle until the track turns slowly
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 127
    MAINTENANCE Steering System Steering Inspection and Adjustment Each week, or before a long ride, check fasteners and tighten if necessary. Specific fasteners that should be checked are marked with a + in the illustration. + + + + + + + 125
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 128
    MAINTENANCE Steering System Ski Alignment WARNING Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injury or death. Do not attempt to change the ski alignment or camber adjustment. See your Polaris dealer. With the handlebars in a straight ahead
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 129
    worn to half their original diameter. NOTE: Carbide skags must be replaced if any abnormal wear or chipping is found. Skag Replacement 1. Raise and support the front of the machine so the skis are approximately 6″ (15.2 cm) from the ground. 2. Remove the attaching nuts and pry the skag (A) downward
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 130
    MAINTENANCE Suspension Maintenance Hi-Fax Wear Check Hi-fax wear by measuring the thickness at several points along the rail (A). Replace Hi-fax when a thickness of 7/16″ (1.1 cm) is reached. Take the machine to your dealer for Hi-fax replacement. A A 7/16″ (1.1 cm) 128
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 131
    reduce your snowmobile's reliability and cause needless repairs and down time. Before beginning any snowmobile trip, a visual inspection will uncover potential problems. Check the following items on a weekly basis or before any long trip: n Check rear idler wheel bolts for tightness. n Check rear
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 132
    the driven clutch shaft bushing as outlined in the Master Repair Manual. See your dealer. Engine and Carburetor Protection Proper preparation of . See page 136 for the part numbers of Polaris products. Follow the instructions on the can, running the engine for five minutes to get additives through
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 133
    : 1. Transfer unused fuel from the fuel tank to an approved fuel container using a siphon pump. Do not re-use fuel after storage. 2. Securely support the front of the snowmobile with a jack stand so the machine is elevated and the engine is tilted rearward. 3. Remove the spark plug(s). 4. Rotate
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 134
    MAINTENANCE Extended Storage Track and Suspension Moderate track tension should be maintained during summer storage. The machine should be supported off the ground to allow the track to hang freely. See illustration. Transporting the Snowmobile Whenever the snowmobile is transported: 1. Turn the
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 135
    MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains acid! Serious burns can result from contact with the skin, eyes, or clothing. If contact occurs, seek immediate medical attention. KEEP OUT OF REACH OF CHILDREN. EXTERNAL: Flush with water. INTERNAL: Drink large quantities of
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 136
    MAINTENANCE Battery Battery Connections Keep battery terminals and connections free of corrosion. When cleaning is necessary, remove the corrosion with a stiff wire brush. Wash terminals and connections with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 137
    MAINTENANCE Battery Battery Installation WARNING Batteries contain gases that can explode. If the battery vent tube is pinched or kinked, battery gases could accumulate. Whenever removing or installing the battery, disconnect the negative (black) cable first and reinstall the negative cable last to
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 138
    POLARIS PRODUCTS Part No. 2870791 2871098 2871721 2873105 2872951 2871312 2871322 2871423 2871329 2871323 2871534 2871326 2870652 2870990 2872893 2870505 2872889 2872890 Description Engine Lubricants Fogging Oil (12 oz. Aerosol) Premium 2-Cycle Engine Oil (qt.) Premium Gold Synthetic 2-Cycle Oil (
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 139
    TROUBLESHOOTING Engine Troubleshooting CAUTION: Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. Problem Erratic engine operating RPM during acceleration or load variations Probable Cause Drive clutch binding Solution -Disassemble
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 140
    TROUBLESHOOTING Engine Troubleshooting Problem Noise in drive system Probable Cause Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 141
    TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Probable Cause jet will cause seizure resulting in loss of power). SEE YOUR DEALER. This indicates a major engine problem that must be repaired before engine is run. -Change and test operation. -Check fuel filter flow.
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 142
    Edge Suspension Troubleshooting Problem Rear suspension bottoms too easily Solution (perform only one change at a time) -Increase torsion spring preload -Increase rear shock compression damping by turning screw clockwise -
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 143
    M-10 Suspension Troubleshooting Problem Rear suspension bottoms too easily Solution (perform only one change at a time) - Increase FRA position (see setup decal under hood for initial position - Increase X-over
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 144
    M-10 ACE Suspension Troubleshooting Problem Rear suspension bottoms too easily Solution (perform only one change at a time) - Increase M-10 ACE position (see setup decal under hood for initial position) - Increase
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 145
    TROUBLESHOOTING Belt Troubleshooting Belt Wear/Burn Diagnosis Causes Driving at low RPM Insufficient warm-up Solutions Drive at higher RPMs. Gear the machine down. Check belt deflection. Warm
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 146
    information contained in this manual. Your dealer is also familiar with Polaris policies and procedures and will be happy to assist you. When contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 5. Details of trouble experienced 2. Model number
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 147
    and set-up of your snowmobile is very important in ensuring trouble-free operation. Purchasing a snowmobile in the crate or without proper any damages that occur during trailer transit or as a result of unauthorized service or parts. In addition, this warranty does not cover physical damage to
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 148
    dealer is YOUR responsibility). Polaris recommends that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Your dealer will contact the appropriate personnel at Polaris if
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 149
    dealer to perform the required vehicle PreDelivery Inspection, perform all applicable service bulletins and have the consumer sign the PDI form prior to products for lubrication and maintenance as directed by the Owner's manual is highly recommended. Should a failure occur during the warranty
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 150
    oil. S Piston seizures, unless caused by a defective engine component. S Failures caused due to improper adjustments. S Failure due to unauthorized service. S Failures due to lack of service as required in the owner's manual or Polaris updates. This includes off-season storage as listed in the owner
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 151
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 152
    Fluid ...133 Battery Installation ...135 Battery Removal ...134 Battery Storage ...135 Bearings ...130 Before Starting the Engine ...60-63 Belt Troubleshooting ...143 Bleeding the Cooling System ...105 Bleeding the Cooling System ...67, 104 Bleeding the Hydraulic Brake System . 110 Brake Components
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 153
    Maintenance Chart ...84-85 Maintenance Log ...86-87 Maneuverability ...18 Manual Start ...65 Mechanical Reverse ...80 Mirror Adjustment ...64 Moving 23, 30 Seat Bucket Adjustment ...30 Second Year Engine Service Contract . . 148 Service And Warranty Information . . 144 Shock Absorber Components ...
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 154
    Chart, M10 ACE . . 54 Suspension Troubleshooting, Edge ...140 Suspension Troubleshooting, M10 ...141 Suspension Troubleshooting, M10 ACE 142 Suspension, Front ...32 144-149 Water Pump Belt Inspection ...98 Water/Sediment Trap Service ...99 Wear Strips ...59 Weight Transfer During Acceleration . 44
  • 2004 Polaris Edge Snowmobiles with 121" Track | Owners Manual - Page 155
    For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone (763) 417-8650 Fax (763) 542-0599 Part No. 9918199 Rev 03 Printed in USA
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2004
Edge Snowmobiles
with 121" track
2004
Edge Snowmobiles
with 121" track
Owner's Manual
for Vehicle Maintenance
and Safety
Owner's Manual
for Vehicle Maintenance
and Safety